Manitou MHT 10180 129 M ST4 S1 Operator's Manual
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Manitou MHT 10180 129 M ST4 S1 Operator's Manual

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www.duma-rent.com
648890
EN/US/AU (19/09/2019)
MHT 10180 129 M ST4 S1
MHT-X 10180 129M ST3A S1
MHT 10230 129M ST4 S1
MHT-X 10230 129M ST3A S1
OPERATOR'S MANUAL
(ORIGINAL INSTRUCTIONS)

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  • Page 1 648890 EN/US/AU (19/09/2019) MHT 10180 129 M ST4 S1 MHT-X 10180 129M ST3A S1 MHT 10230 129M ST4 S1 MHT-X 10230 129M ST3A S1 OPERATOR'S MANUAL (ORIGINAL INSTRUCTIONS)
  • Page 2 - Descriptions and figures are non binding. - MANITOU reserves the right to change its models and their equipment without being required to update this manual. - The MANITOU network, consisting exclusively of qualified professionals, is at your disposal to answer all your questions.
  • Page 3 MANITOU BF. Any violation of the aforementioned may lead to civil and criminal prosecution. The logos as well as the visual identity of the company are the property of MANITOU BF and may not be...
  • Page 4 www.duma-rent.com 1 - OPERATING AND SAFETY INSTRUCTIONS 2 - DESCRIPTION 3 - MAINTENANCE 4 - OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE 5 - LOAD CHARTS FOR INTERCHANGEABLE EQUIPMENT MHT 10180 129M ST4 S1 MHT-X 10180 129M ST3A S1...
  • Page 5 www.duma-rent.com MHT 10230 129M ST4 S1 129M ST3A S1 MHT-X 10230...
  • Page 6 www.duma-rent.com LEGEND OF SIGNS AND SYMBOLS OVERVIEW: Warning! Be careful! The safety of the user and of the telehandler is at risk.  See image 2-48 For more details: see paragraph “Switches” ATTACHMENT LOAD TABLE Reference Indication (example) Example Load chart Type of attachment Forks Positioner Load center...
  • Page 7 www.duma-rent.com ATTACHMENT PICK AND CARRY TABLE Reference Indication (example) Example load chart Pick and Carry type of attachment Forks Positioner load center L.C.600mm/24in (optional) Pos. AK Alphanumeric code which identifies the type of attachment in use machine model MHT 790 working conditions load table code 53008789...
  • Page 8 www.duma-rent.com...
  • Page 9 www.duma-rent.com 1 - O P E R A T I N G A N D S A F E T Y INSTRUCTIONS 1 - 1...
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  • Page 12: Table Of Contents

    www.duma-rent.com 1 - OPERATING AND SAFETY INSTRUCTIONS INSTRUCTIONS TO THE COMPANY MANAGER THE SITE THE OPERATOR THE TELEHANDLER A - THE TELEHANDLER'S SUITABILITY FOR THE JOB ........1-6 B - ADAPTATION OF THE TELEHANDLER TO STANDARD ENVIRONMENTAL CONDITIONS .
  • Page 13 www.duma-rent.com INSTRUCTIONS FOR USING THE RADIOCONTROL 1-24 HOW TO USE THE RADIOCONTROL ..........1-24 PROTECTIVE DEVICES .

  • Page 14: Instructions To The Company Manager

    A - THE TELEHANDLER'S SUITABILITY FOR THE JOB - MANITOU has ensured that this telehandler is suitable for use under the standard operating conditions defined in this operator's manual, with a STATIC test coefficient of 1.33 and a DYNAMIC test coefficient of 1, as specified in harmonised standard EN 1459 for variable reach trucks.

  • Page 15: C - Modification Of The Telehandler

    www.duma-rent.com - The following are some tips for minimizing these vibration doses: • Select the most suitable telehandler and attachment for the intended use. • Adapt the seat adjustment to the operator's weight (according to telehandler model) and maintain it in good condition, as well as the cab suspension.

  • Page 16: Instructions

    www.duma-rent.com INSTRUCTIONS - The operator's manual must always be in good condition and kept in the place provided on the telehandler and in the language used by the operator. - The operator's manual and any plates or stickers which are no longer legible or are damaged, must be replaced immediately. MAINTENANCE - Maintenance or repairs other than those detailed in part: 3 - MAINTENANCE must be carried out by qualified personnel (e your dealer) and under the necessary safety conditions to maintain the health of the operator and any third party.

  • Page 17: Instructions For The Operator

    - As the operator, you must at all times envisage, up to a reasonable limit, the possible risks to yourself, others and to the telehandler when using it. In order to reduce or avoid any danger with a MANITOU-approved attachment, follow the instructions of paragraph: 4 - OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE: INTRODUCTION.

  • Page 18: E - Lifting People

    Right-hand column • With a PLATFORM-fitted telehandler, people can only be lifted using platforms designed by MANITOU for the purpose. - MANITOU sells equipment specifically designed for lifting people (OPTION PLATFORM telehandler, contact your dealer). OPERATING INSTRUCTIONS UNLADEN AND LADEN A - BEFORE STARTING THE TELEHANDLER - Carry out daily maintenance (e 3 - MAINTENANCE: 10 HOURS - DAILY MAINTENANCE OR EVERY 10 HOURS OF SERVICE).

  • Page 19: D - Visibility

    www.duma-rent.com - Travelling on a longitudinal slope: • Drive and brake gently. • Moving without load: Forks or attachment facing downhill. • Moving with load: Forks or attachment facing uphill. - Take into account the telehandler’s dimensions and its load before trying to negotiate a narrow or low passageway. - Never climb up onto a loading platform without first checking the following: •...

  • Page 20: E - Starting The Telehandler

    www.duma-rent.com E - STARTING THE TELEHANDLER SAFETY INSTRUCTIONS The telehandler must only be started up or manoeuvred when the operator is sitting in the driver’s cab, with his seat belt adjusted and fastened. - Never try to start the telehandler by pushing or hauling it. Such an operation may cause severe damage to the transmission.

  • Page 21: G - Stopping The Telehandler

    www.duma-rent.com - Look where you are going and always make sure you have good visibility along the route. - Use the rear-view mirrors frequently. - Drive round obstacles. - Never drive on the edge of a ditch or steep slope. - It is dangerous to use two telehandlers simultaneously to handle heavy or bulky loads, since this operation requires particular precautions to be taken.

  • Page 22: H - Driving The Telehandler On The Public Highway

    www.duma-rent.com H - DRIVING THE TELEHANDLER ON THE PUBLIC HIGHWAY (or see current legislation in other countries) FRENCH ROAD TRAFFIC RULES - The driving of non EC type-approved tractors on the public highway is subject to the provisions of the highway code relating to special machines, defined in article R311-1 of the highway code, in category B of the Equipment Order of 20 November 1969 that determines the procedures applicable to special machines.

  • Page 23: Instructions For Handling A Load

    INSTRUCTIONS FOR HANDLING A LOAD: A - CHOICE OF ATTACHMENTS - Only attachments approved by MANITOU can be used on its telehandlers. - Make sure the attachment is appropriate for the work to be done (e 4 - OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE).

  • Page 24: D - Transverse Attitude Of The Telehandler

    www.duma-rent.com D - TRANSVERSE ATTITUDE OF THE TELEHANDLER Depending on the model of telehandler The transverse attitude is the transverse slope of the chassis with respect to the horizontal. Raising the boom reduces the telehandler's lateral stability. The transverse attitude must be set with the boom in down position as follows: 1 - TELEHANDLER WITHOUT ROLL CORRECTOR USED ON TIRES - Position the telehandler so that the bubble in the level is between the two lines...

  • Page 25: F - Taking Up And Setting Down A High Load On Tires

    www.duma-rent.com F - TAKING UP AND SETTING DOWN A HIGH LOAD ON TIRES You must not raise the boom if you have not checked the transverse attitude of the telehandler (e INSTRUCTIONS FOR HANDLING A LOAD: D - TRANSVERSE ATTITUDE OF THE TELEHANDLER. REMINDER: Make sure that the following operations can be performed with good visibility (e OPERATION INSTRUCTIONS UNLADEN AND LADEN: D - VISIBILITY).
  • Page 26 www.duma-rent.com SETTING DOWN A HIGH LOAD ON TIRES - Approach the load in the transport position in front of the stack (fig. F6). - Apply the parking brake and place the forward/reverse selector in neutral. - Raise and extend the boom (1) (2) until the load is above the stack, while monitoring the longitudinal stability limiter and warning device (e IINSTRUCTIONS FOR HANDLING A LOAD: C - LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE).

  • Page 27: H - Taking Up And Laying Down A Suspended Load

    www.duma-rent.com H - TAKING UP AND LAYING DOWN A SUSPENDED LOAD Failure to follow the above instructions may lead the telehandler to lose stability and overturn. MUST be used with a telehandler equipped with an operational hydraulic movement cut-out device. CONDITIONS OF USE - The length of the sling or the chain shall be as short as possible to limit swinging of the load.

  • Page 28: Instructions For Using As A Loader

    www.duma-rent.com INSTRUCTIONS FOR USING AS A LOADER A - LOADING You must not raise the boom if you have not checked the transverse attitude of the telehandler (e INSTRUCTIONS FOR HANDLING A LOAD: D - TRANSVERSE ATTITUDE OF THE TELEHANDLER). REMINDER: Make sure that the following operations can be performed with good visibility ( OPERATION INSTRUCTIONS UNLADEN AND LADEN: D...

  • Page 29: B - Backfilling

    www.duma-rent.com B - BACKFILLING - Place the bottom of the bucket in a horizontal position, barely touching the ground (1) (fig. B1). - Drive forward gradually (2). When filled, the bucket will serve as a levelling blade (fig. B1). During operation, look out for trench is and ground which has been recently dug and/or backfilled.

  • Page 30: Platform Operating Instructions

    B - TELEHANDLER SUITABILITY FOR USE - MANITOU has ensured that this platform is suitable for use under the normal operating conditions defined in this operator's manual, with a STATIC test coefficient of 1.25 and a DYNAMIC test coefficient of 1.1 as specified in harmonised standard EN 280 for "mobile elevating work platforms".

  • Page 31: F - Maintenance

    www.duma-rent.com It is strictly forbidden to use the platform when the wind speed exceeds 45 km/h (27.9 mph). - To visually recognise this wind speed, refer to the empirical wind evaluation scale below: BEAUFORT scale (wind speed at a height of 10 m on a flat site) Speed Speed Force...
  • Page 32 www.duma-rent.com INSTRUCTIONS FOR USING THE RADIOCONTROL For telehandlers with RC radiocontrol HOW TO USE THE RADIOCONTROL SAFETY INSTRUCTIONS - This radiocontrol consists of electronic and mechanical safety elements. Commands cannot come from another transmitting unit because each radiocontrol uses unique internal coding. If it is used improperly or incorrectly, there is a risk of danger to: - The physical and mental health of the user or others.
  • Page 33 www.duma-rent.com GENERAL INSTRUCTIONS - Ensure the area is sufficiently ventilated before starting the telehandler. - Wear clothes suitable for the maintenance of the telehandler, avoid wearing jewellery and loose clothes. Tie and protect your hair, if necessary. - Stop the engine before carrying out any maintenance on the telehandler and remove the ignition key. - Read the operator's manual carefully.
  • Page 34 www.duma-rent.com LUBRICANT AND FUEL LEVELS - Use the recommended lubricants (never use contaminated lubricants). - Do not fill the fuel tank when the engine is running. - Only fill up the fuel tank in areas specified for this purpose. - Do not fill the fuel tank to the maximum level. - Do not smoke or approach the telehandler with a flame, when the fuel tank is open or is being filled.
  • Page 35 www.duma-rent.com PREPARING THE TELEHANDLER - Clean the telehandler thoroughly. - Check and repair any fuel, oil, water or air leaks. - Replace or repair any worn or damaged parts. - Wash the painted surfaces of the telehandler in clear and cold water and wipe them. - Touch up the paintwork if necessary.
  • Page 36 • Glass items can be removed and collected for processing by glaziers. ENVIRONMENTAL PROTECTION By entrusting the maintenance of your telehandler to the MANITOU network, the risk of pollution is limited and the contribution to environmental protection contribution is made.
  • Page 37 • Glass items can be removed and collected for processing by glaziers. ENVIRONMENTAL PROTECTION By entrusting the maintenance of your telehandler to the MANITOU network, the risk of pollution is limited and the contribution to environmental protection contribution is made.
  • Page 38 www.duma-rent.com 1 - 30...
  • Page 39 www.duma-rent.com 2 - USE...
  • Page 40 www.duma-rent.com...
  • Page 41 www.duma-rent.com SAFETY STICKERS AND PLATES Clean all the stickers and safety plates to keep them legible. It is essential to replace stickers and safety plates which are illegible or damaged. Check the presence of stickers and safety plates after replacing any spare parts.
  • Page 42 www.duma-rent.com Reference Code Description 296641 Safety instruction: “Attention! Do not step on” 53014301 Cab fuses and relays function sticker 934222 Battery 932095 Warning! Access to moving parts of the telehandler due to opening of engine bonnet 716930 Danger! Risk of investment / crushing. During the operation of the telehandler, do not approach until it stops...
  • Page 43 www.duma-rent.com PLATES AND STICKERS UNDER THE ENGINE BONNET Reference Code Description Danger! Risk of injury from pressurized liquids. Before connecting the hydraulic hoses, check that the circuit 716925 is not pressurized, replace the tubes according to the wearing time provided on the user and maintenance manual 53000709 Fan in operation.
  • Page 44 www.duma-rent.com PLATES AND STICKERS IN THE CAB Reference Code Description 193032B Cab conformity 930978 Cab approval (depending on model) 293887 Sound power 732107 It is mandatory to wear the safety belt when driving the telehandler 933345 Control that excludes the anti-tilting system of telehandler 674764 Control position for the exclusion of the anti-tilting system of the telehandler 932117...
  • Page 45 www.duma-rent.com « EC» DECLARATION OF CONFORMITY EC DECLARATION OF CONFORMITY DECLARATION "CE" DE CONFORMITE (originale) " " "...
  • Page 46 www.duma-rent.com bg : 1) удостоверение за « СЕ » съответствие (oригинална), 2) Фирмата, 3) Адрес, 4) Техническо досие, 5) Фабрикант на описаната по-долу машина, 6) Обявява, че тази машина, 7) Отговаря на следните директиви и на тяхното съответствие национално право, 8) За машините към допълнение IV, 9)Номер на удостоверението, 10) Наименувана...
  • Page 47 The following data is contained on the engine data plate in the form of numbers stamped directly onto the crankcase: Example: engine data plate Manufacturer’s name Engine model designation Engine number GEARBOX PLATE Type and model unit - modification index Serial number MANITOU Reference FRONT AND REAR AXLE PLATE Model Serial number Year of manufacture...
  • Page 48 www.duma-rent.com Serial number Month Year CHASSIS • Serial No. of telehandler ATTACHMENT MANUFACTURER’S PLATE (H) Model Serial number Year manufacture Unladen weight Centre of gravity Rated capacity Operating pressure 2-10...
  • Page 49 www.duma-rent.com CHARACTERISTICS ENGINE MHT-X 10180 MHT-10180 MHT-X 10230 MHT 10230 Engine Type OM 904LA (EU Stage 3A) OM 934LA (EU Stage 4) Fuel Diesel Number of cylinders Firing order 1 - 3 - 4 - 2 Displacement L - cm 4.25 - 4250 5.13 - 5130 Bore...
  • Page 50 www.duma-rent.com MHT-X 10180 MHT-X 10230 MHT 10180 MHT 10230 Standard front & rear tires Type AEOLUS Dimensions 16.00 R25 AIN46 18:00 R25 AIN46 Pressure bar - psi 10 - 145 Optional front & rear tires Type GOOD YEAR Dimensions 16.00 R25 EV-3+ 18:00 R25 EV-3+ Pressure bar - psi...
  • Page 51 www.duma-rent.com Brake circuit Type Oil bathed multidisc Pressure bar - psi NOISE AND VIBRATION MHT-X 10180 MHT-X 10230 MHT 10180 MHT 10230 Acoustic pressure level in the driver's cab dB(A) 79.7 (cab closed) (according to NF EN 12053) Noise pressure level ensured in the LwA environment (according to directive 2000/14/EC dB(A)
  • Page 52 www.duma-rent.com kg - lb 15680 - 34568 18880 - 41623 Rear axle unloaded Telehandler weight with STD carriage and kg - lb 43180 - 95195 52230 - 115147 forks (loaded) Front axle loaded kg - lb 36950 - 81461 46700 - 102956 Rear axle loaded kg - lb 6230 - 13735...
  • Page 53 www.duma-rent.com DIMENSIONS MHT-X 10180 129M ST3A S1 MHT 10180 129M ST4 S1 1500 59.06 3750 147.64 1330 52.36 1170 46.06 6675 262.80 6500 255.91 8160 321.26 2080 81.89 2080 81.89 21.34 17.52 20.47 10° 10° 1595 62.80 36.50 1750 68.90 3.15 2330 91.73...
  • Page 54 www.duma-rent.com LOAD CHARTS MHT-X 10180 129M ST3A S1 with fork carriage STD MHT 10180 129M ST4 S1 with fork carriage STD MACHINE ON TIRES 2-16 2-16...
  • Page 55 www.duma-rent.com DIMENSIONS MHT-X 10230 129M ST3A S1 MHT 10230 129M ST4 S1 1800 70.87 3900 153.54 1410 55.51 1210 47.64 6950 273.62 6725 264.76 8750 344.49 2335 91.93 2335 91.93 23.23 19.29 22.83 10° 10° 1750 68.90 36.50 2000 78.74 4.33 2330 91.73...
  • Page 56 www.duma-rent.com LOAD CHARTS MHT-X 10230 129M ST3A S1 with fork carriage STD MHT 10230 129M ST4 S1 with fork carriage STD MACHINE ON TIRES 2-18...
  • Page 57 www.duma-rent.com CONTROLS AND DISPLAYS (Depending on the telehandler model) (Second equipment) 2 - 1 2-19...
  • Page 58 www.duma-rent.com CONTROLS AND DISPLAYS  DISPLAY ( 2 - 1) 1. AIR DIFFUSERS FOR HEATING ..............2-69 2.
  • Page 59 www.duma-rent.com 1- DRIVER’S SEAT There are three types of driver’s seat:  A - driver’s seat (standard) ( 2 - 2)  B - low frequency driver’s pneumatic seat (option) ( 2 - 23)  C - driver’s pneumatic seat (option) ( 2 - 23) DRIVER’S SEAT (STANDARD) Designed for maximum comfort, this seat can be adjusted as follows.
  • Page 60 www.duma-rent.com LOW FREQUENCY DRIVER’S PNEUMATIC SEAT (OPTION) Designed for maximum comfort, this seat can be adjusted as follows. SEAT HEIGHT ADJUSTMENT Sit correctly on the seat. Switch on telehandler ignition.  Pull or push lever (1, 2 - 3) according to the desired height, making sure that ...
  • Page 61 www.duma-rent.com EXTENDING THE HEAD-REST  The height of the head-rest (5, 2 - 4) can be adjusted by pulling it upwards (the notches will click) up to the stop. The head-rest can be removed by applying sufficient pressure to pull it off the stop.
  • Page 62 5- CONTROL PANEL AND LOAD LIMITER "HMI" (Depending on the telehandler model) The Manitou safety system performs the control functions for the telehandler and for the load moment limiter of the front telehandler. SAFETY SYSTEM LAYOUT  - MC2M control board (1, 2 - 7) ...
  • Page 63 www.duma-rent.com CONTROL PANEL  The control panel (1, 2 - 8) with 9" colour screen display shows and informs the driver of all the steps of the operation of the telehandler.  Six control modes are saved in the memory of the “HMI” panel (1, 2 - 8) and ...
  • Page 64 www.duma-rent.com MACHINE DISPLAY CONTROLLER  Keypad with control knob ( 2 - 10)  This tool ( 2 - 10) provides the operator with an excellent touch feedback and the greatest benefit of the keypad with knob is increasing the functions in a single control.
  • Page 65 www.duma-rent.com front wheel alignment rear wheel alignment front wheel steering concentric wheel steering crab steering green telescopic boom hydraulic movement control fast gear slow gear transmission reset ecomode "HANDLING" driving mode "LOADER" driving mode cruise control setting the maximum speed limit of the machine engine brake (optional) radiocontrol (optional) I.C.
  • Page 66 www.duma-rent.com steering emergency Diesel exhaust fluid (DEF) level indicator For more details: next paragraph "IMPACTS AND ACTIONS FOR THE OPERATOR").. emissions-relevant malfunction of the exhaust gas after-treat- ment system or DEF supply (For more details: next paragraph "IMPACTS AND ACTIONS FOR THE OPERATOR. Machine speed or torque operating restriction (For more details: next paragraph "IMPACTS AND ACTIONS FOR THE OPERATOR")..
  • Page 67 www.duma-rent.com IMPACTS AND ACTIONS FOR THE OPERATOR To ensure proper Tier 4 emission levels and to comply with the EPA and CARB regulations MTU has implemented an inducement strategy that will activate when emission related warnings occur. The following occurrences will trigger a warning indicator light: •...
  • Page 68 www.duma-rent.com Notification Descriptions Operator actions Fill DEF tank to full. If DEF lamp is still illumi- Low DEF Tank Level Warning: The DEF level nated there may be improper DEF quality. Call is now between 7.5 and 10% full. for service. Low DEF Tank Level: DEF level is between Fill DEF tank to full.
  • Page 69 www.duma-rent.com F2 - WORKING PAGE Load conditions The coloured bar indicates the percentage of the load lifted in reference to the machine's operating condition:  • Green reference (1a, 2 - 12): safe zone.  • Yellow reference (1b, 2 - 12): alarm zone, load lifted 90% more than permitted load (external alarm sound active).
  • Page 70 www.duma-rent.com  Warning and indicator lamps telehandler status (9, 2 - 12) Symbol overview: I.C. engine severe fault I.C. engine malfunction telescopic boom hydraulic movement control optional exclusion 2nd optional working (optional) optional working (optional) rear axle locking “emergency stop” red button safety system exclusion warning/alarm* (For more details:...
  • Page 71 www.duma-rent.com  Messages zone and confirmation of attachment (16 2 - 13)  Machine alarm code* (17, 2 - 13), this is not displayed in normal operating conditions (Displaying in fault conditions)  Machine warning code* (18, 2 - 13), this is not displayed in normal operating condition (Displaying in fault conditions).
  • Page 72 www.duma-rent.com To select a working system  Select the “F4 - Slowing page” ( 2 - 14) Rotate the knob encoder on keypad to select the “Slowing down” system work  2 - 14):  • MAX (1a, 2 - 14) ...
  • Page 73 www.duma-rent.com  Messages zone and confirmation of attachment (5 2 - 14)  Machine alarm code* (3, 2 - 14), this is not displayed in normal operating conditions (Displaying in fault conditions)  Machine alarm code* (4, 2 - 14), this is not displayed in normal operating conditions (Displaying in fault conditions) ...
  • Page 74 www.duma-rent.com LMI load limiter control unit MIDAC L, load limiter control unit (LMI) MIDAC N, platform control unit and radiocontrol joystick acknowledgement of attachment (optional) radiocontrol load limiter angle sensor pressure transducers distributor hydrostatic transmission alarm engine error I.C. engine malfunctions I.C.
  • Page 75 www.duma-rent.com optional exclusion telescopic boom hydraulic movement control 2nd optional working (optional) 3rd optional working (optional) “emergency stop” red button safety system exclusion warning/alarm* (For more details: paragraph “Warning and indicator lamps”). *: Check the alarms or warnings types, referring to the display page “F5 - ALARM PAGE”.
  • Page 76 www.duma-rent.com  Options (3, 2 - 18) Rotate the knob encoder to choose the functions:  • Hours zeroing (1, 2 - 20)  Keep pressed the knob encoder to reset “Hours” (6, 2 - 20).  • Time and date setting (2, 2 - 20) : ...
  • Page 77 www.duma-rent.com 6- SELECTOR TO DISABLE THE LOAD LIMITER IThe load limiter can be manually deactivated only in exceptional cases and for reasons of safety. When the load limiter is deactivated, the driver and the telehandler are exposed to risks and there is nothing to prevent overloads and/ or the telehandler overturning.
  • Page 78 www.duma-rent.com 7- KEYPAD   The keypad (11, 2 - 22) is located in the cab on the armrest (10, 2 - 22). KEY FUNCTIONS  Parking brake key (1, 2 - 22)  Hydraulic movement stop key (2, 2 - 22) ...
  • Page 79 www.duma-rent.com 2nd AND 3rd LINE SELECTOR OPTION (depending on machine)  The selector ( 2 - 22) is used for switching the hydraulic control, which carries out two or three hydraulic movements using the attachment. Depending on the machine, select the 2 and 3 option by pressing the key ...
  • Page 80 www.duma-rent.com Movements permitted depending the working modes Telehandler controlled from cab (operating mode: on stabilizer and on wheels) “HANDLING” MODE - Working condition: Movement Status  Lifting telescopic boom  Lowering telescopic boom  Extending telescopic boom  Retracting telescopic boom ...
  • Page 81 www.duma-rent.com - Overturning condition: Movement Status  Lifting telescopic boom  Lowering telescopic boom  Extending telescopic boom  Retracting telescopic boom  Backward tilting attachment  Forward tilting attachment  Optional 1  Optional 2  : allowed  : not allowed - The actuation of the anti-overturning system bypass key allows to rearm movements for 30 seconds...
  • Page 82 www.duma-rent.com - Every movement is allowed with the telescopic boom retracted and the over- turning system bypassed - When the lifted load exceeds 120%, the safety system cuts the power for the lifting of the telescopic boom (this action can be performed simultaneously with a movement of telescopic boom retraction) ATTACHMENT CONTROL DISCONNECT KEY ...
  • Page 83 www.duma-rent.com 8- SWITCHES  The position of the switches may vary depending on the options (1, 2 - 24). 2 - 24 HAZARD WARNING LIGHTS BUTTON  This button ( 2 - 25) allows the L.H. and R.H. warning lamps to be switched on simultaneously, with the ignition off.
  • Page 84 www.duma-rent.com DIFFERENTIAL LOCKING BUTTON The machine is fitted with a central differential with locking device to prevent the four driving wheels from slipping. During normal operation, the differential is not locked and the four driving wheels spin at a different speed according to available traction and adherence. In the event of loss of traction, with the vehicle stopped or at minimum speed, the wheel loosing traction would skid, decrease torque to the wheel that has traction, which would then remain stationary.
  • Page 85 www.duma-rent.com ROTATING BEACON LIGHT SWITCH  This switch (2, 2 - 32) controls the operation of the rotating beacon light.   On the switch (2, 2 - 32) the led comes on (1, 2 - 32) to indicate that the function is active.
  • Page 86 www.duma-rent.com EMERGENCY PUMP SWITCH (Only with platform)  This switch (1, 2 - 36) activates the emergency pump. The switch has two positions with safety block:  • press on (1a, 2 - 36) the engine safety pump is disabled, ...
  • Page 87 www.duma-rent.com ENGINE BRAKE SWITCH MHT-X 10180 MHT-X 10230 The engine brake decelerates the telehandler without using mechanical friction in order to avoid the overheating of the brake system. This brake is mainly used during long descents, and it allows to brake the vehi- cle without stressing the brakes.
  • Page 88 www.duma-rent.com ATTACHMENT FAST HYDRAULIC CONNECTION SWITCH For easily connecting and disconnecting the attachment.  The switch (2, 2 - 41) has two positions:   On the switch (2, 2 - 41) the led comes on (1, 2 - 41) to indicate that the function is active.
  • Page 89 www.duma-rent.com HYDRAULIC ATTACHMENT BLOCK SWITCH Precautions to be taken if the machine is provided with the “hydraulic attach- ment block” device. This electronically controlled hydraulic device allows the operator to block/re- lease an attachment from the driving position.  The device activates two pins (X, Y, 2 - 43) which move horizontally acting on the quick-release coupling from the outside (blocking the attachment) and from the inside (releasing the attachment).
  • Page 90 www.duma-rent.com CAB FRONT AND REAR WORK LIGHTS SWITCH  This switch (1, 2 - 45) controls the operation of the front and rear work lights.  The switch (1, 2 - 45) has three positions:  • front work lights (1a, 2 - 45);...
  • Page 91 www.duma-rent.com TELEHANDLER/PLATFORM SELECTOR SWITCH KEY (only with platform)  • Handling or platform operation from driver’s cab controls (1, 2 - 49).  • Platform operation from control console (2, 2 - 49). (For more details: “Platform User Manual”) 2 - 49 BUTTON FOR RESTORING ELECTRICAL POWER SUPPLY (only with platform) If the “emergency stop”...
  • Page 92 www.duma-rent.com 10- WARNING AND INDICATOR LAMPS INDICATOR LAMPS POSITION LIGHTS (For more details: paragraph “Lighting, horn and warning lamp lever”) position lights are off position lights active green indicator light LOW BEAMS (For more details: paragraph “Lighting, horn and warning lamp lever”) low beams are off low beams active green indicator light HIGH BEAMS...
  • Page 93 www.duma-rent.com STEERING WHEEL TYPES (For more details: paragraph “Pushbutton panel”). front wheel steering active green indicator light concentric wheel steering active green indicator light crab steering active green indicator light FAST GEAR (For more details: paragraph “Pushbutton panel””). gear engaged active green indicator light SLOW GEAR (For more details: paragraph “Pushbutton panel””).
  • Page 94 www.duma-rent.com ATTACHMENT HYDRAULIC CONTROL DISCONNECT (For more details: paragraph “Pushbutton panel”). black indicator light indicates that the optional hydraulic movement is excluded DRIVING SPEED SETTING (For more details: e paragraph “Control panel and load limiter HMI”) cruise control setting the maximum speed of the machine EXHAUST GAS AFTER-TREATMENT (SCR) diesel exhaust fluid (DEF) blue level indicator yellow indicator:...
  • Page 95 www.duma-rent.com WARNING LAMPS I.C. ENGINE SEVERE FAULT If the indicator lights up or flashes when the telescopic boom is in operation, there is a severe fault, switch off the I.C. engine immediately and contact your dealer. normal functioning of the I.C. engine I.C.
  • Page 96 www.duma-rent.com ENGINE AIR FILTER CLOGGING normal functioning of the engine intake air filter blocked engine intake air filter active red warning light This light indicates the status of the filter cartridge: if the cartridge is encrust- ed or damaged, the warning lights up (for replacing the cartridge, refer to the “Lubricants”...
  • Page 97 www.duma-rent.com LOAD LIMITER DISABLED (For more details: paragraph “Selector to disable the load limiter”) normal operation of the load limiter DANGER! Load limiter disabling red warning light ALARM AND WARNING MACHINE (For more details: paragraph "Control panel and load limiter”) WARNING! Machine alarm active red warning light 2-59...
  • Page 98 www.duma-rent.com WARNING LAMPS IN ALARM PAGE (For more details: see paragraph “Control panel and load limiter") DISPLAY IN CAB operating normally red warning light on indicates an error or an anomaly CONTROL UNIT ON HEAD BOOM TO CONTROL THE VOLTAGE 12 V operating normally red warning light on indicates an error or an anomaly MASTER CONTROL UNIT FRAME...
  • Page 99 www.duma-rent.com WINDER ON BOOM (OPTIONAL) (Second equipment) operating normally red warning light on indicates an error or an anomaly PRESSURE TRANSDUCERS (OPTIONAL) (Second equipment) operating normally red warning light on indicates an error or an anomaly DISTRIBUTOR operating normally red warning light on indicates an error or an anomaly HYDROSTATIC TRANSMISSION ALARM operating normally red warning light on indicates an error or an anomaly...
  • Page 100 www.duma-rent.com 11- START-UP SWITCH  This contactor ( 2 - 52) has five positions, and its functions are: • 0 : I.C. engine STOP; • I : Main electric contact “+” (it also activates the preheating device, if installed) • II : Not used •...
  • Page 101 www.duma-rent.com 12- ACCELERATOR PEDAL  Electronic pedal (1, 2 - 53) used for changing the telehandler speed by acting on the rpm of the I.C. engine.  Press on the accelerator pedal (1, 2 - 53) to move the telehandler. 13- SERVICE BRAKE PEDAL ...
  • Page 102 www.duma-rent.com 14- LIGHTING, HORN AND INDICATOR LIGHTS LEVER  The switch (1, 2 - 54) controls:  • All lights are off, the direction indicator lights do not flash (A, 2 - 54).  • The right hand direction indicator lights flash (B, 2 - 54).
  • Page 103 www.duma-rent.com 16- FORWARD/NEUTRAL/REVERSE GEAR SELECTION TRAVEL INVERTER AND MOVING THE TELEHANDLER  The telehandler travelling inverter selector (1, 2 - 56) is located on the joystick in the cab. When operating this control, the telehandler should be travelling at slow speed and not accelerating.
  • Page 104 www.duma-rent.com 17- DRIVING MODE SELECTOR SWITCHES The driver can select two driving modes for the telehandler, according to the task to be performed: “LOADER" mode “HANDLING” mode  2 - 57) on the joystick (1,  2 - 57) in the cab to Press the buttons (-, +, select the two driving modes.
  • Page 105 www.duma-rent.com 18- PROPORTIONAL ELECTRO-HYDRAULIC JOYSTICK (Depending on the telehandler model)   The joystick (1, 2 - 58) is located in the cab on the armrest (2, 2 - 58). The hydraulic control use authorisation is given by the validation of the driver’s presence ( 18- PROPORTIONAL ELECTRO-HYDRAULIC JOYSTICK, 2-67)and...
  • Page 106 www.duma-rent.com 19- HEATER CONTROL  FAN CONTROL 2 - 59 This 3-speed control allows the air to be ventilated through the air vents.  TEMPERATURE CONTROL 2 - 59 Allows the temperature inside the cab to be adjusted. The fan pumps in the air to the cab at ambient temperature (4, ...
  • Page 107 www.duma-rent.com 21- AIR DIFFUSERS FOR DEMISTING  Windscreen (1, 2 - 61).  For optimum effectiveness, close the heating diffusers. (2, 2 - 61). 22- AIR DIFFUSERS FOR HEATING  The heating diffusers (2, 2 - 61) allow the distribution of the ventilated air inside the cab and on the side windows.
  • Page 108 www.duma-rent.com 27- HANDLE FOR REAR WINDOW OPENING/CLOSING  The handle (1, 2 - 64) opens and closes the rear window.  The rear window has 3 positions (a, b, c, 2 - 64).  Turn the handle (1, 2 - 64) and push it to open the window. ...
  • Page 109 www.duma-rent.com 32- CAB FILTER FANS (Standard) Cab internal ventilation filter.   Remove the door (1, 2 - 68) that gives access to the filter fans (2, 2 - 68). 2 - 68 33- CAB FILTER FANS (Option air conditioning) Cab external ventilation filter.
  • Page 110 www.duma-rent.com 36- FRONT LIGHTS  • Left front indicator (A, 2 - 71).  • Left front dipped light (B, 2 - 71).  • Left front high beam light (C, 2 - 71).  • Left front side light (D, 2 - 71).
  • Page 111 www.duma-rent.com 38- ROTATING BEACON LIGHT Standard  The rotating beacon light (A, 2 - 73) pivots to save space on the telehandler and can be detached to prevent theft.  - Loosen the nut (1, 2 - 73) and remove the revolving light. ...
  • Page 112 www.duma-rent.com 42- VIDEO CAMERA SYSTEM  2 - 76) The machine is fitted with a video system. The video system comprises 2 or 3 cameras (depending on equipment) and a 7’’ LCD touch screen in the cab. The cameras are installed on the machine on the following sides: ...
  • Page 113 www.duma-rent.com 43- BATTERY CUT-OFF  It allows the quick disconnection of the battery (1, 2 - 78) for example when working on the electrical circuit or when soldering. Operate the battery cut-off no less than 30 seconds before switching off the ignition with the ignition key. 2 - 78 44- BOOM SAFETY WEDGE The telehandler is provided with a safety wedge for the boom which must be...
  • Page 114 www.duma-rent.com 45- PORTABLE POWDER EXTINGUISHER  The portable powder extinguisher (1, 2 - 80) is located behind the driver’s  seat (2, 2 - 80).  The portable powder extinguisher (1, 2 - 80) can be used on live electrical devices.
  • Page 115 www.duma-rent.com 46- CAB FUSES AND RELAYS  - Remove the door (1, 2 - 81) giving access to the fuses and relays  2 - 81). Always replace a faulty fuse with an equivalent one. Never use a repaired fuse. 2 - 81 FUNCTIONS X 410...
  • Page 116 www.duma-rent.com 47- TELEHANDLER FUSES AND RELAYS   - Remove the door (1, 2 - 82) giving access to fuses and relays (2, 2 - 82). Always replace a faulty fuse with another of equivalent rating. Never use a repaired fuse. X319 X318 X320...
  • Page 117 These plates must not be: - removed from their position (removal immediately waives the warranty) - altered or ruined (contact MANITOU for replacement). Plates of the transmitting unit Three plates are located in the transmitting unit.
  • Page 118 www.duma-rent.com General description of the system The radiocontrol system includes:  TRANSMITTING UNIT (PUSHBUTTON PANEL) (1, 2 - 84)  RECEIVING UNIT (2, 2 - 84)  ANTENNA (3, 2 - 84)  BATTERY LOADER (4, 2 - 84) Input ..........80-250V 7W Output .
  • Page 119 www.duma-rent.com TRANSMITTING UNIT CONTROL FUNCTIONS (PUSHBUTTON PANEL)  2 - 86)  Machine function and load status display (1,1.1, 2 - 86)  Joystick, selector switches, machine function buttons (2, 2 - 86)  Emergency stop button (3, 2 - 86) ...
  • Page 120 www.duma-rent.com 2 - 87 READING MAIN OPERATING DATA ( - Height off the ground (H)*, (reading in “Meters ”, with a decimal position) - Boom angle (A), (reading in “Degrees”, with a decimal position) - Boom length (L)*, (reading in “Meters”, with a decimal position) - Operating radius (R)*, Measurement of the distance from the fifth wheel centre to the projection of the point of application of the load (reading in “Meters”, with a decimal position).
  • Page 121 www.duma-rent.com Note: when the light turn on when the platform is lifting, it means there is an overload. You must stop and lighten the platform. 2 - 87 1.8 - Red warning light (1.8, When on, this light indicates: - Stabilizers are not properly positioned (Depending on the machine model).
  • Page 122 www.duma-rent.com 2 - 89 4 - Radiocontrol power on S-KEY ( 2 - 89 Turn the key to turn on the radiocontrol (4 , When the radiocontrol is not used, pull out the S-KEY for safety 2 - 89 5 - Engine start-up enable and alarm sound ( 2 - 89 6 - Engine Start (6, - Before switching on, the EMERGENCY STOP button must be raised (3...
  • Page 123 www.duma-rent.com EQUIPMENT CAN BE SELECTED MANUALLY, WITHOUT AUTOMATIC RECOGNITION OF THE ‘E-RECO’ ATTACHMENT Do not use the attachments in different positions or those not covered by the safety system adjustment. LIST OF EQUIPMENT WHICH CAN BE SELECTED MANUALLY (Depending on machine model) MHT 10180 129M ST4 S1 MHT-X 10180 129M ST3A S1 Equipment...
  • Page 124 www.duma-rent.com AUTOMATIC RECOGNITION OF THE ATTACHMENT “E-RECO” (OPTIONAL) The machine is equipped with an electronic attachment recognition system that identifies the type of attachment installed when it is connected (E-RECO). This system facilitates and speeds up the attachment change operations. ...
  • Page 125 www.duma-rent.com TOWING PIN AND HOOK Located at the rear of the telehandler, this device is used to attach a trailer. Its capacity is limited for each telehandler by the Authorized Gross Vehicle Weight, tractive force and maximum vertical force on the coupling point. - To use a trailer, see current regulations in your country (maximum running spe- ed, braking, maximum weight of trailer, etc.).
  • Page 126 www.duma-rent.com GETTING IN AND OUT OF THE VEHICLE  The telehandler is equipped with access steps (1, 2 - 95) on the guide post which is located under the cab.  Four handles (2, 2 - 95) are located inside the cab to facilitate getting in and out of the telehandler.
  • Page 127 www.duma-rent.com 3 - MAINTENANCE...
  • Page 128 www.duma-rent.com...
  • Page 129 INDEX 3 - MAINTENANCE MANITOU ORIGINAL SPARE PARTS AND EQUIPMENT MAINTENANCE OF THE TELEHANDLER FILTER ELEMENTS AND BELTS FILTER ELEMENTS AND BELTS LUBRICANTS AND FUEL MAINTENANCE TABLE A - DAILY OR EVERY 10 HOURS OF SERVICE B - EVERY 50 HOURS OF SERVICE...
  • Page 130 • Improvements due to experience feedback. • Operator training. • Only the MANITOU network has a detailed knowledge of the design of the telehandler and therefore the best technical ability to provide maintenance. ORIGINAL SPARE PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALERSHIP NETWORK.
  • Page 131 This schedule enables the operator to keep a record of the periodical maintenance carried out on the telehandler by noting the total number of hours spent and the date of the service carried out by the professional approved by the MANITOU network.
  • Page 132 www.duma-rent.com FILTER ELEMENTS AND BELTS MHT 10180, MHT 10230 I.C. ENGINE I.C. ENGINE OIL FILTER DRY AIR FILTER CARTRIDGE Reference: 53006638 Reference: 53002309 Replace: 500 H Replace: 1000 H FUEL FILTER CARTRIDGE DRY AIR FILTER SAFETY CARTRIDGE Reference: 53006464 Reference: 923594 Replace: 500 H Replace: 3000 H FUEL PRE-FILTER...
  • Page 133 www.duma-rent.com FILTER ELEMENTS AND BELTS MHT-X 10180, MHT-X 10230 I.C. ENGINE I.C. ENGINE OIL FILTER DRY AIR FILTER CARTRIDGE Reference: 608773 Reference: 53002309 Replace: 500 H Replace: 1000 H FUEL FILTER CARTRIDGE DRY AIR FILTER SAFETY CARTRIDGE Reference: 709664 Reference: 923594 Replace: 500 H Replace: 3000 H FUEL PRE-FILTER...
  • Page 134 USE THE RECOMMENDED LUBRICANTS AND FUEL: - Not all oils can be mixed to make up the level. - MANITOU oils are perfectly suitable for changing the oil. DIAGNOSTIC ANALYSIS OF OILS If a service or maintenance contract has been organized with the dealer, a diagnostic analysis of engine, transmission and axle oils may be requested depending on the rate of use.
  • Page 135 209 L (0.26 US gal) (0.52 US gal) (1.32 US gal) (5.28 US gal) (14.5 US gal) (55.2 US gal) - MANITOU OIL EVOLOGY 10W40 API CJ4 895837 895838 895839 895840 - MANITOU OIL HYDRAULIC ISO VG 46 545500 582297...
  • Page 136 www.duma-rent.com MAINTENANCE TABLE (1): MANDATORY 500 HOUR OR 6 MONTH SERVICE. This service must be carried out after approximately the first 500 hours of operation or within the 6 months following the start-up of the machine (whichever occurs first). (2): Every 10 hours during the first 50 hours then a final time at 250 hours. (3): Contact your dealer.
  • Page 137 www.duma-rent.com A = ADJUST, C = CHECK, G = GREASE, PAGE N = CLEAN, P = PURGE, R = REPLACE, V = CHANGE - Rubber hose pipe and piping conditions C (3) 3-51 - Cylinder conditions (leakage, rods) C (3) 3-51 - Hydraulic circuit pressures C (3)
  • Page 138 www.duma-rent.com A - DAILY OR EVERY 10 HOURS OF SERVICE A1 - I.C. ENGINE OIL LEVEL CHECK Do not add too much oil. If you add too much oil, the engine or the exhaust after-treatment unit could be damaged. Drain or siphon off any excess oil.
  • Page 139 www.duma-rent.com A2 - COOLANT LEVEL CHECK System pressurised: the boiling coolant can cause serious burns. Before opening the filler cap, stop the engine and allow the cooling circuit com- ponents to cool down. Slacken the pressure cap slowly to discharge pressure. Never add cold cooling liquid to a hot engine.
  • Page 140 www.duma-rent.com A4 - “DEF” LEVEL CHECK MHT 10180, MHT 10230 If the “DEF” tank cap is opened at high temperatures, ammonia vapours may escape. Ammonia vapours have a sharp smell and are irritating, in particular for - skin - mucous membranes - eyes.
  • Page 141 - Extend and retract the boom several times to evenly distribute the grease. - Remove any excess grease. In case of use in abrasive atmospheres (sand, dust, coal), use a protective paint (MANITOU reference: 483536). For more information, please contact your dealer.
  • Page 142 www.duma-rent.com A7 - SIGNALLING DEVICE AND LONGITUDINAL STABILITY LIMITER CHECK only with machine equipped with safety system without load cell Use a measuring cord and a level to check the boom angle (A) and length (L) indications. Then lift a known weight with the fork arms closed and make sure that the load reading in the system is correct. Lastly, extend the load (keeping it about 0.5 meters from the ground) then make sure that it reaches the limit established by the diagram and that the machine blocks the load bearing movements when the safety system activates.
  • Page 143 www.duma-rent.com THIS PAGE IS INTENTIONALLY BLANK 3-17...
  • Page 144 www.duma-rent.com B - EVERY 50 HOURS OF SERVICE Carry out the previous operations and the following ones. B1 - RADIATOR GRILLES CLEAN B1/1 Adjust the cleaning frequency according to the operating environment. Inspect these radiator elements. damaged fins, corrosion, dirt, grease, insects, leaves, oil or other debris.
  • Page 145 www.duma-rent.com B3 - CONDENSER GRILLE (OPTIONAL AIR CONDITIONING) CHECK - CLEAN In polluting environments, clean the radiator grille daily. Do not use a high pressure water or steam jet as this could damage the condenser fins. - - Remove the protection grille 1 (B3) and clean it if necessary. - Visually check the condenser 2 for cleanliness (B3) and clean it if necessary.
  • Page 146 www.duma-rent.com B4 - GENERAL LUBRICATION LUBRICATE MHT-X 10180, MHT 10180 Raise the boom and place the boom safety wedge on the rod of the lifting cylinder (see: 1 - OPERATING AND SAFETY INSTRUCTIONS: TELEHANDLER MAINTENANCE INSTRUCTIONS). To be carried out weekly, if the telehandler has been operated for less than 50 hours during the week. In the event of prolonged use in an extremely dusty or oxidising atmosphere, reduce this interval to 10 work- ing hours or every day.
  • Page 147 www.duma-rent.com TRANSMISSION UNIVERSAL JOINT 11 - Grease nipples of transmission cross journal: Transmission/Front axle (3 lubricators). 12 - Grease nipples of transmission cross journal: Transmission/Rear axle (3 lubricators). FRONT AND REAR WHEEL REDUCTION GEAR PIVOTS 13 - Lubricators of the front and rear wheel reduction gear pivots (8 lubricators). FRONT AND REAR AXLE STEERING PIVOTS 14 - Lubricators of the front and rear axle steering pivots (2 lubricators).
  • Page 148 www.duma-rent.com B4 - GENERAL LUBRICATION LUBRICATE MHT-X 10230, MHT 10230 Raise the boom and place the boom safety wedge on the rod of the lifting cylinder (see: 1 - OPERATING AND SAFETY INSTRUCTIONS: TELEHANDLER MAINTENANCE INSTRUCTIONS). To be carried out weekly, if the telehandler has been operated for less than 50 hours during the week. In the event of prolonged use in an extremely dusty or oxidising atmosphere, reduce this interval to 10 work- ing hours or every day.
  • Page 149 www.duma-rent.com TRANSMISSION UNIVERSAL JOINT 11 - Grease nipples of transmission cross journal: Transmission/Front axle (3 lubricators). 12 - Grease nipples of transmission cross journal: Transmission/Rear axle (3 lubricators). FRONT AND REAR WHEEL REDUCTION GEAR PIVOTS 13 - Lubricators of the front and rear wheel reduction gear pivots (8 lubricators). FRONT AND REAR AXLE STEERING PIVOTS 14 - Lubricators of the front and rear axle steering pivots (2 lubricators).
  • Page 150 www.duma-rent.com B5 - HYDRAULIC OIL LEVEL B5/1 CHECK Place the telehandler on level ground with the engine stopped and the boom retracted and lowered as far as possible. Use a clean container and funnel. Clean the top of the oil drum before filling.
  • Page 151 www.duma-rent.com B7 - CAB VENTILATION FILTERS CLEAN CAB EXTERNAL VENTILATION FILTER - Remove the cab ventilation filter 1 (B7). - Clean the filter with a jet of compressed air. - Check the condition of the filter and replace it if necessary (see: 3 - MAINTENANCE: FILTER ELEMENTS AND BELTS).
  • Page 152 www.duma-rent.com B8 - FUEL PRE-FILTER WITH WATER SEPARATOR EMPTY Fuel poured on hot surfaces and electrical components can cause fires. To avoid possible accidents, switch off the contactor while changing the filters or water separator element. Remove spilt fuel immediately. Make sure the engine is stationary before carrying out any maintenance or repairs on it.
  • Page 153 www.duma-rent.com THIS PAGE IS INTENTIONALLY BLANK 3-27...
  • Page 154 www.duma-rent.com C - EVERY 250 HOURS OF SERVICE Carry out the previous operations and the following ones C1 – CAB VENTILATION FILTERS REPLACE CAB EXTERNAL VENTILATION FILTER - Remove the guard 1 using a contact wrench. - Remove the cab ventilation filter 2 and replace it with a new one (see: 3 - MAINTENANCE: FILTER ELEMENTS AND BELTS).
  • Page 155 www.duma-rent.com C4 - GEARBOX OIL LEVEL CHECK Place the telehandler on level ground with the I.C. engine stopped. - Remove the level plug 1 (fig. C4), the oil must reach the hole. - If necessary, add oil through the same hole (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL).
  • Page 156 For each part inspects all welded joints and mounting points If some damage parts are found, contact your dealer. In case the machine has been involved in any accident or every 500 working hours, Manitou suggests to inspects the above parts of the machine.
  • Page 157 www.duma-rent.com D1 - HYDROSTATIC PUMP OIL FILTER (TRANSMISSION) REPLACE Risk of poisoning and injury! Contact with hydraulic fluid damages your health (e.g. eye injuries, skin and tissue damage, poisoning through inhalation). While working with hazardous materials (for example, hydraulic fluids), always wear safety gloves and safety glasses.
  • Page 158 www.duma-rent.com D2 -HYDRAULIC OIL FILTER CARTRIDGE (DISCHARGE) REPLACE Loosen the 4 screws 1 (D2) which secure the filter lid. Remove the used cartridge 2 (D2) and replace it with a model with the same features, see (FILTER ELEMENTS AND BELTS TABLE). Before fitting the cover of filter back on, check that the cartridge has been correctly installed.
  • Page 159 www.duma-rent.com D4 - ENGINE MAINTENANCE D4/1 - OIL AND FILTER CHANGE DRAIN/REPLACE D4/2 - CHECK THE POLY-V-BELT FOR WEAR AND DAMAGE CHECK D4/3 - CARTRIDGES FUEL PREFILTER AND FUEL FILTER REPLACE D4/4 - FUEL PRE-FILTER CARTRIDGE WITH WATER SEPARATOR REPLACE D4/1 - OIL AND FILTER CHANGE D4/1.1 DRAIN/REPLACE...
  • Page 160 www.duma-rent.com Engine oil filter D4/1.2 Unscrew the oil filter threaded cap using a pipe wrench. Let the oil drain out of the filter casing. Remove the threaded cap 5 (D4/1.2) together with the oil filter cartridge 7 (D4/1.2) and release the cartridge 7 (D4/1.2) by pressing on the sides on the lower edge.
  • Page 161 www.duma-rent.com D4/2 -CHECK THE POLY-V-BELT FOR WEAR AND DAMAGE D4/2 CHECK Faulty poly-V-belts can tear, the belt or parts of it could then be thrown off the engine, thereby causing injury to others. - Always observe the specified maintenance intervals for poly-V-belts. - If damage is detected, replace the poly-V belt concerned immediately.
  • Page 162 www.duma-rent.com Replacing the poly-V-belt D4/2.2 The tensioning device is spring-tensioned. When it is loosened or tighte- ned, there is a risk of injury from crushing or entrapment in pretensioned parts. - Always carry out work on the tensioning device with extreme care. - Make sure that the tool is handled correctly.
  • Page 163 www.duma-rent.com D4/3 - CARTRIDGES FUEL PREFILTER AND FUEL FILTER D4/3.1 REPLACE Clean the fuel pre-filter cartridge Open the tank cap to discharge the overpressure inside. Clean the outside of the fuel pre-filter, keeping the ducts, hose pipes and cables that may be present under the pre-filter covered. Unscrew threaded cap 1 and remove it from the filter casing together with filter cartridge 2 (D4/3.1).
  • Page 164 www.duma-rent.com Bleeding the fuel system with fuel prefilter (D4/3.3) D4/3.3 Bleeding the fuel prefilter using the manual fuel pump (D4/3.3). The fuel prefilter must only be bled when: • the fuel tank is empty • the fuel filter has been replaced. - Unscrew the fuel tank filler cap.
  • Page 165 www.duma-rent.com D5 - FORKS WEAR* CHECK   Contact your dealer. 3-39...
  • Page 166 www.duma-rent.com E - EVERY 1000 HOURS OF SERVICE OR 1 YEAR Carry out the previous operations and the following ones. E1 – FUEL TANK CLEAN There is an increased risk of fire when handling fuels as they are highly flammable. Avoid fire, naked flames and sparks, and refrain from smoking when handling fuels.
  • Page 167 www.duma-rent.com E3 - HYDRAULIC/TRANSMISSION OIL AND BREATHER DRAIN/REPLACE E4 - HYDRAULIC SYSTEM SUCTION STRAINER CLEAN Place the telehandler on level ground with the engine stopped and telescopic boom retracted and lowered as far as possible. Before any intervention, thoroughly clean the area surrounding the drain plug and the suction strainer on the hydraulic tank.
  • Page 168 www.duma-rent.com E5 - SEAT BELT CHECK The telehandler must not be used if the seat belt is defective (fixing, lock, seams, tears, etc.). Repair or replace the seat belt immediately. SAFETY BELT WITH TWO FIXING POINTS - Check the following points: •...
  • Page 169 www.duma-rent.com E8 - GEARBOX OIL EMPTY Position the telehandler on a flat horizontal surface with the I.C. engine off and the oil in the gear still hot. Place a container under the drainage plug 1 (Fig. E8) and let the oil flow out. Remove the level and filler plug 2 (Fig.
  • Page 170 www.duma-rent.com Removal/fitting of the cylinder head covers 1 (E9) Removal Remove engine ventilation hose 6 (E9) from the cylin- der head cover. Unscrew hexagon socket screw 3 (E9) from the cylin- der head cover with sealing washers 4 (E9). Remove cylinder head cover 2 (E9). MHT 10180, MHT 10230 Installation Clean the cylinder head and the cylinder head cover...
  • Page 171 www.duma-rent.com ENGINE BRAKE: CHECKING CONDITION AND SETTING (IF INSTALLED) Checking condition Remove the wire circlip from the engine cylinder ball socket. Prise off the ball socket from throttle valve lever 1 (E9.3) ball neck. Check the engine brake cylinder, ball neck and ball socket as well as the throttle valve shaft for wear.
  • Page 172 www.duma-rent.com The “DEF” lines and all connected components are pressurised during operation. they could be very hot, even after the engine has been switched off. There is a risk of burns. When opening the pressurised system, there is a risk of scalding due to hot “DEF” spraying out. - Wait at least 5 minutes after switching off the engine before starting to work on the exhaust gas after-treatment system.
  • Page 173 www.duma-rent.com CHECK I.C. engine silentblocs* CHECK Gearbox silentblocs* CHECK Brake system pressure* CHECK Boom pads wear* CHECK Condition of wiring harnesses* CHECK Lights and signals* CHECK Warning indicators* CHECK Condition of the rear view mirrors * CHECK Structure of the cab* CHECK Structure of the chassis* CHECK...
  • Page 174 www.duma-rent.com F - EVERY 2000 HOURS SERVICE OR 2 YEARS Carry out the previous operations and the following ones. F1 - DEF FILTER REPLACE MHT 10180, MHT 10230 If the “DEF” tank cap is opened at high temperatures, ammonia vapours may escape. Ammonia vapours have a sharp smell and are irritating, in particular for - skin - mucous membranes...
  • Page 175 www.duma-rent.com Replacing the “DEF” filter Clamp the feed 1 (F1) and return 2 (F1) lines on the pump/filter unit 3 (F1) using hose clamps. Place a suitable receptacle under the pump/filter unit 3 (F1) to collect any “DEF” fluid that escapes. Unscrew filter bowl 4 (F1) from the pump/filter unit 3 (F1).
  • Page 176 www.duma-rent.com F3 – AIR CONDITIONING (OPTIONAL) CLEAN - CHECK CLEAN THE COILS OF THE CONDENSER AND EVAPORATOR (*) CLEAN THE CONTAINER FOR THE CONDENSATE AND THE DRAINAGE VALVE (*) RECOVERY OF THE COOLANT FOR CHANGING THE DEHYDRATOR FILTER (*) FILLING WITH COOLANT AND CHECKING THE ADJUSTMENT OF THE THERMOSTAT AND PRESSURE SWITCHES (*) NOTE: Do not forget to replace the sealing gasket of the cover on opening the evaporator unit.
  • Page 177 www.duma-rent.com CHECK Radiator* CHECK Transmission pressures* CHECK Steering* CHECK Steering swivel joints* CHECK Condition of boom unit* CHECK Bearings and articulation rings* CHECK Rubber hose pipe and piping conditions* CHECK Condition of cylinders (leakage, shafts)* CHECK Hydraulic circuit pressures* CHECK Bearings and articulation rings*  ...
  • Page 178 www.duma-rent.com G - EVERY 3000 HOURS SERVICE OR 3 YEARS Carry out the previous operations and the following ones. G1 - DRY AIR FILTER SAFETY CARTRIDGE REPLACE - To remove and refit the dry air filter, see: (3 - MAINTENANCE: “E6 – DRY AIR FILTER CARTRIDGE”).
  • Page 179 www.duma-rent.com Draining coolant Carry out operations on the cooling system only if the coolant temperature is below 50 °C. Before proceeding with draining the coolant, cover the cables, piping, etc, present under the drain screw, and place a suitable sized container to hold the quantity of liquid to be drained.
  • Page 180 www.duma-rent.com Replace the silicate cartridge MHT 10180, MHT 10230 Clean the coolant from the sealing surface on the pump body, using a lint-free cloth. Clean the coolant pump near the silicate cartridge G2/6. Remove the silicate cartridge G2/7. Assemble the new silicate cartridge (see: 3 - MAINTENANCE: FILTER ELEMENTS AND BELTS).
  • Page 181 www.duma-rent.com THIS PAGE IS INTENTIONALLY BLANK 3-55...
  • Page 182 www.duma-rent.com H - OCCASIONAL MAINTENANCE H1 - WHEEL REPLACE In the event of a wheel change on the public highway, ensure the envi- ronment around the telehandler is safe.   Procedure for changing a wheel at the roadside: - Stop the telehandler, if possible on even and hard ground. - Turn off the telehandler (See chapter : DRIVING INSTRUCTIONS in paragraph : 1 - OPERATING AND SAFETY INSTRUCTIONS).
  • Page 183 www.duma-rent.com ON THE SPOT OPERATIONS H3 - SLINGING TELEHANDLER - Take into account the position of the telehandler gravity centre for lifting (H3): MHT 10180, MHT-X 10180 MHT 10230, MHT-X 10230 ~2350 mm ~2520 mm ~1400 mm ~1380 mm - Place the hooks in the fastening points provided 3 (H3). - Place the clamps 1 and 2 in the fastening points provided (H3).
  • Page 184 www.duma-rent.com H4 - TRANSPORTING TELEHANDLER Check that the safety instructions pertaining to the transport platform are properly followed before loading the telehandler and check that the transport vehicle driver is informed of the size and weight of the telehand- ler (see: 2 – DESCRIPTION: TECHNICAL FEATURES). Ensure that the size and load capacity of the platform are sufficient for transporting the telehandler.
  • Page 185 www.duma-rent.com H5 - TOWING/ATTACHING TELEHANDLER The telehandler can be towed with a rigid bar hooked on the relevant points of the front or rear. Do not tow the telehandler at a speed greater than 5 km/h, for a maximum distance of 100 m. This operation is dangerous.
  • Page 186 www.duma-rent.com H6 - TELEHANDLER CHECKING/ADJUSTING BRAKES Restoring the brakes. Adjustment of the brake cylinder (fig.H6) proceed as follows for each one: To adjust the 4 brake cylinders "Z" (2 brake cylinders on the front axle and 2 brake cylinders on the rear axle), - Unscrew cap “5”...
  • Page 187 - make sure that the receiving unit panel symbols can be easily recognised and replace the panel if necessary - check that the plates on the receiving unit are readable and intact. Special maintenance Any fault should be repaired by authorised personnel only (contact the support service of MANITOU). Troubleshooting When the radiocontrol does not work: - bring the transmitting unit close to the receiving unit to avoid radio interference and disturbances - establish whether the problem lies with the radiocontrol or with the machine.
  • Page 188 Malfunction signalled by the receiving unit (keypad) Identify the radiocontrol malfunction according to the light signals on the units. If the problem persists after the suggested solution has been carried out, contact the support service of MANITOU. Signals Possible reason Solutions Make sure that fuse F2 is intact.
  • Page 189 www.duma-rent.com 4 - OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE...
  • Page 190 www.duma-rent.com 4 - 2...
  • Page 191 www.duma-rent.com INDEX 4 - OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE INTRODUCTION ATTACHMENT CONNECTION MANOEUVRES ATTACHMENT CHARACTERISTICS 4 - 3...
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  • Page 193 - Your telehandler must be provided with an interchangeable equipment. This interchangeable equipment is called: ATTACHMENTS. - A wide range of attachments specifically designed to fit your telehandler and guaranteed by MANITOU is available. Only attachments approved by MANITOU can be used with the telehandler.
  • Page 194 www.duma-rent.com ATTACHMENT CONNECTION MANOEUVRES 1 - ATTACHMENT WITHOUT HYDRAULIC CIRCUIT WITH MANUAL LOCK ENGAGING THE ATTACHMENT - Check that the attachment is in a position which simplifies the connection to the carriage. If it is badly positioned, take all the necessary precautions to move it safely. - Check that the locking pin is engaged in the support (fig.
  • Page 195 www.duma-rent.com 2 - HYDRAULIC ATTACHMENT AND MANUAL LOCK ENGAGING THE ATTACHMENT - Check that the attachment is in a position which simplifies the connection to the carriage. If it is badly positioned, take all the necessary precautions to move it safely. - Check that the locking pin is engaged in the support (fig.
  • Page 196 www.duma-rent.com ATTACHMENT CHARACTERISTICS FORK CARRIAGES FLOATING FORKS CARRIAGE MHT 10180, MHT-X 10180 TFF L1750 TFF L1750 TFF L1750 53010961 53010960 53010930 REFERENCE 18000 kg @ 600 mm 18000 kg @ 600 mm 18000 kg @ 600 mm 39683 lb @ 23.6 in Rated capacity 39683 lb @ 23.6 in 39683 lb @ 23.6 in...
  • Page 197 www.duma-rent.com FLOATING FORKS CARRIAGE MHT 10230, MHT-X 10230 TFF L 2000 PART NUMBER 53009560 23000 kg @ 900 mm 50706 lb @ 35.4 in Rated capacity 20000 kg @ 1200 mm 44092 kg @ 47.2 in Width 2000 mm - 78.7 in 200x120x2400 mm Fork (Section) 7.8x4.7x94.4 in...
  • Page 198 www.duma-rent.com HD FORK POSITIONERS MHT 10180, MHT-X 10180 TFF + POSITIONER TFF + POSITIONER TFF + POSITIONER 18t 2500mm 18t 2500mm 18t 2500mm 939301 939302 53011460 REFERENCE 18000 kg @ 600 mm 18000 kg @ 600 mm 18000 kg @ 600 mm 39683 lb @ 23.6 in Rated capacity 14000 kg @ 1200 mm...
  • Page 199 www.duma-rent.com HD FORK POSITIONERS MHT 10230, MHT-X 10230 TFF + POSITIONER TFF + POSITIONER TFF + POSITIONER 23t 2500mm 23t 2500mm 23t 2500mm 939320 939321 939322 REFERENCE 23000 kg @ 900 mm 23000 kg @ 900 mm 23000 kg @ 900 mm 50706 lb @ 35.4 in Rated capacity 20000 kg @ 1200 mm...
  • Page 200 www.duma-rent.com HD FORK POSITIONERS MHT 10230, MHT-X 10230 CAT3000/20000 CAT3500/12000 TFF + POSITIONER + Side +P+F.2500 + Side shift + F Shift 23t 2500mm 20t 1200mm 12t 1200mm 53009800 52642380 52581660 REFERENCE 23000 kg @ 900 mm 20000 kg @ 1200 mm 12000 kg @ 1200 mm 50706 lb @ 35.4 in Rated capacity...
  • Page 201 www.duma-rent.com WINCHES HEAVY DUTY HYDRAULIC WINCH MUST be used with a telehandler equipped with an operational hydraulic movement cut-out device. MHT 10180 / MHT-X 10180 WINCH 18T 939328 REFERENCE Rated capacity 18000 kg - 39683 lb Weight 1550 kg - 3417 lb HEAVY DUTY HYDRAULIC WINCH MUST be used with a telehandler equipped with an operational hydraulic movement cut-out device.
  • Page 202 www.duma-rent.com BOOM & CRANE HEAVY DUTY CRANE MHT 10180/MHT-X 10180 P 18 T 53011885 REFERENCE Rated capacity 18000 kg - 39683 lb Hook capacity N° 1 18000 kg - 39683 lb Hook capacity N° 2 14000 kg - 30864 lb Hook capacity N°...
  • Page 203 www.duma-rent.com MINING ATTACHMENTS TYRE HANDLER TH 57 / 6000 939237 REFERENCE Rated capacity 6000 kg - 13228 lb Side Shift 2x300 mm - 2x11.8 in 1210 mm/3830 mm Opening range 47.2 in/150 in Body rotation +/- 172 ° Pads Rotation 360°...
  • Page 204 www.duma-rent.com PIPE HANDLER PH 2500/14000 939332 REFERENCE Rated capacity 14000 kg - 30865 lb Max. pipe diameter 1016 mm - 39.9 in Opening forks 4700 mm - 185 in 120x240x2400 mm Fork dimensions 4.7x9.4x94.5 in Weight 3800 kg - 8378 lb HANDLER FOR ERECTING "Kinshofer”...
  • Page 205 www.duma-rent.com - LOAD CHARTS FOR INTERCHANGEABLE EQUIPMENT...
  • Page 206 www.duma-rent.com INTRODUCTION The load capacity diagrams are only valid with the machine horizontal and levelled and the safety system properly activated. 5-18...
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