Manitou 120 AETJ Repair Manual
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Manitou 120 AETJ Repair Manual

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R
BP 249 Z. I.
44 158 ANCENIS CEDEX FRANCE
TEL : +33 (0)2 40 09 10 11
YOUR CONCESSIONAIRE
REF : 547 363 EN (05 / 04)
ACCESS
PLATFORM
120 AETJ
REPAIRS MANUAL

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Katka
March 5, 2025

Prosím o pomoc. Plošina hlásí chybu 12. Po výměně bus can a proměření vše v pořádku, ale plošina chybu stále hlásí a nereaguje.

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  • Page 1 BP 249 Z. I. 44 158 ANCENIS CEDEX FRANCE TEL : +33 (0)2 40 09 10 11 YOUR CONCESSIONAIRE REF : 547 363 EN (05 / 04) ACCESS PLATFORM 120 AETJ REPAIRS MANUAL...
  • Page 3 1st EDITION 06 / 2002 ISSUE DATE COMMENTS 06/2002 1st edition 11/2003 Updated 12/2003 Variable speed drive unit parameters modification 05/2004 Updated 35-8-21-M.84 80-6-M.84 80-8-11-M.84 80-8-85-M.84...

  • Page 5: Table Of Contents

    CONTENTS CONTENTS ROUPS ECTIONS ACHINES General Points 0-1-M.84 0-1-M.84 EN Technical characteristics 120 AETJ Reducer 30-2-63-M.84 30-2-63-M.84 EN Removing the wheel reducer / brake 120 AETJ Steering Axle 35-8-21-M.84 35-8-21-M.84 EN Free-wheeling 120 AETJ Arms - Platform 55-2-21-M.84 55-2-21-M.84 EN...
  • Page 6 CONTENTS CONTENTS ROUPS ECTIONS ACHINES 80-8-85-M.84 80-8-85-M.84 EN Testing the manipulator 120 AETJ 80-8-86-M.84 80-8-86-M.84 EN Positioning and adjusting the contactors 120 AETJ Troubleshooting 100-M.84 100-M.84 EN Troubleshooting 120 AETJ...
  • Page 7 GROUPS 0 GENERAL POINTS...
  • Page 9 TECHNICAL CHARACTERISTICS 120 AETJ 0-1-M.84 0-1-M.84 EN 11 / 2003...
  • Page 10 0-1-M.84...
  • Page 11 0-1-M.84...
  • Page 12 CHARACTERISTICS LECTRIC PUMP - Electrical supply 48 V - Output 3,7 KW - Cubic capacity 4,8 cm3 - Pressure 200 bars LECTRIC WHEEL MOTORS - Type T 17 - 2 KW 0-1-M.84 LECTRICAL CIRCUIT - Battery 48 V - 300 Ah - Charger 50 Ah (single-phase) OARD FUSES...
  • Page 13 120 AETJ PECIFICATIONS - Use Indoors Outdoors - Capacity 230 Kg 120 Kg i.e. i.e. 2 people 1 person +wind 45Km/h 0-1-M.84 - Control system Electro-hydraulic - Turret rotation 350° - Operating speed 0,6 km/h - Transport speed 6 km/h...
  • Page 14 DIMENSIONS 120AETJ 5477 3740 1200 2163 1650 0-1-M.84 2228 1550 3250 3340 2138...
  • Page 15 120AETJ 2483 3242 6506 4353 9950 8794 4773 0-1-M.84...
  • Page 16 Every 900 H LUBRICANTS COMPONENTS TO BE LUBRICATED CAPACITY RECOMMENDATION PACKAGING REFERENCE HYDRAULIC OIL RÉSERVOIR 12 Litres MANITOU 20 L. 582 297 HYDRAULIC OIL ISO 46 55 L. 546 108 209 L. 546 109 WHEEL MOTOR (EACH ONE) 0.8 Litre SHELL 2 L.
  • Page 17 GROUPS 30 REDUCER...

  • Page 19: Aetj 30-2-63

    REMOVING THE WHEEL REDUCER/BRAKE 120 AETJ 30-2-63-M.84 30-2-63-M.84 EN 11 / 2003...
  • Page 20 30-2-63-M.84...
  • Page 21 REMOVING THE WHEEL REDUCER / BRAKE 505578 598694 P TO PLATFORM NO REDUCER - Set the lower arm to maximum for optimum accessibility. - Raise the rear of the platform and place a wedge under the chassis. - Remove the rear wheels 1 (Fig. A) (10 bolts, No. 19 spanner). - Open the rear cover 2 (Fig.
  • Page 22 30-2-63-M.84...
  • Page 23 30-2-63-M.84...
  • Page 25 GROUPS 35 STEERING AXLE...

  • Page 27: Aetj 35-8-21

    FREE-WHEELING 120 AETJ 35-8-21-M.84 EN 35-8-21-M.84 05 / 2004...
  • Page 28 35-8-21-M.84...
  • Page 29 FREE-WHEELING The platform may only be towed a short distance and only by a machine with significant braking performance, in order to hold it: the two machines must be connected by a tow bar. - To set the platform to free wheel, it must not be subject to any trans- lation stresses from slopes.
  • Page 31 GROUPS 55 ARMS PLATFORM...

  • Page 33: Aetj 55-2-21

    REMOVING THE WEAR PADS 120 AETJ 55-2-21-M.84 EN 55-2-21-M.84 11 / 2003...
  • Page 34 55-2-21-M.84...
  • Page 35 INDEX A - R ......P 2 EMOVING THE TELESCOPE CYLINDER WEAR PADS B - R ........P 2 EMOVING THE TELESCOPE ARM WEAR PADS C - R ........P 2 EMOVING THE MOBILE TUBE WEAR PADS 55-2-21-M.84...
  • Page 36 A - R EMOVING THE TELESCOPE CYLINDER WEAR PADS - Remove the telescope cylinder: see the REMOVING THE TELE- SCOPE CYLINDER section. - Remove the wear pads 1 (Fig. A1) (8 bolts, No. 10 spanner). RE-ASSEMBLY - Same operations as above in reverse order. B - R EMOVING THE TELESCOPE ARM WEAR PADS - Remove the telescope cylinder: see the REMOVING THE TELE-...
  • Page 37 - Remove the base of the jib pads 6 (Fig. C2) (hammer, chisel). - Pay attention to the position of the adjustment plates 7 (Fig. C2). RE-ASSEMBLY - Same operations as above in reverse order: the base of the jib pads must be forcibly emmancher with a hammer.
  • Page 38 55-2-21-M.84...
  • Page 39 GROUPS 70 HYDRAULICS...

  • Page 41: Aetj 70-2-52

    REMOVING THE DISTRIBUTOR ELEMENTS 120 AETJ 70-2-52-M.84 EN 70-2-52-M.84 11 / 2003...
  • Page 42 70-2-52-M.84...
  • Page 43 REMOVING THE DISTRIBUTOR ELEMENTS - Switch off the electrical power supply. - Open the right-hand cover. - Remove the hoses (Spanners Nos. 19, 24, 27, 30). - Mark each solenoid 1 (Fig. A) (Adhesive and marker) according to the writing on the yellow rings on the power cable looms and then remo- ve the loom connectors 2 (Fig.
  • Page 44 70-2-52-M.84...

  • Page 45: Aetj 70-2-80

    REMOVING THE CYLINDERS 120 AETJ 70-2-80-M.84 EN 70-2-80-M.84 11 / 2003...
  • Page 46 70-2-80-M.84...
  • Page 47 INDEX A - R ..........P 2 EMOVING THE STEERING CYLINDER B - R ..........P 4 EMOVING THE TELESCOPE CYLINDER C - R .......P 6 EMOVING THE ANTI ROLLOVER BAR CYLINDERS 70-2-80-M.84...
  • Page 48 A - R EMOVING THE STEERING CYLINDER - Raise the front of the platform and place a wedge under the chas- sis. - Remove the front wheels 1 (Fig. A1) (12 nuts, No. 30 spanner). - Decompress the cylinder supply hoses: see the REMOVING THE DISTRIBUTOR ELEMENTS section.
  • Page 49 70-2-80-M.84...
  • Page 50 B - R EMOVING THE TELESCOPE CYLINDER - Raise the basket to access the cylinder foot axle 6 (Fig. B1). - In horizontal position, extend the telescope enough to access the articulation shaft 7 (Fig. B1). - Wedge the basket in place with lifting equipment. - Decompress the cylinder supply hoses: see the REMOVING THE DISTRIBUTOR ELEMENTS section.
  • Page 51 70-2-80-M.84...
  • Page 52 C - R EMOVING THE ANTI ROLLOVER BAR CYLINDERS - Set the platform in transport position (Telescope retracted, arms in low position). - Remove the battery covers and the batteries: see the REMOVING THE TRACTION BATTERIES section. - Decompress the cylinder supply hoses: see the REMOVING THE DISTRIBUTOR ELEMENTS section.
  • Page 53 70-2-80-M.84...

  • Page 55: Aetj 70-5

    HYDRAULIC PRESSURE 120 AETJ 70-5-M.84 EN 70-5-M.84 11 / 2003...
  • Page 56 70-5-M.84...
  • Page 57 ADJUSTING THE HYDRAULIC PRESSURES Most of the adjustments are made by two people: one works the controls on the base console, the other adjusts the valves - Open the right-hand cover 1 (Fig. A) and remove it. Adjusting the anti-rollover bar pressure reducer (Hydraulic layout No.
  • Page 58 Adjusting the compensation / tilt balancing valve (Hydraulic layout No. 17). - Switch off the machine and disconnect the electrical circuit. - Decompress the compensation / tilt control hoses: see the REMO- VING THE DISTRIBUTOR ELEMENTS section. - Remove hose 5 (Fig. E) (No. 24 spanner) connected to A5. - Insert a T connector (M/M/F12S) 7 (Fig.
  • Page 59 Adjusting the pressure stat (Hydraulic layout No. 19). - Switch off the machine and disconnect the electrical circuit. - Open the right-hand turret cover. - Remove the sealing screw 16 (Fig. H) (No. 3 hex spanner) located between the terminals on the pressure stat 17 (Fig. H) to access the setting screw.

  • Page 61: Aetj 70-6

    HYDRAULIC LAYOUT 120 AETJ 70-6-M.84 EN 70-6-M.84 11 / 2003...
  • Page 62 70-6-M.84...
  • Page 63 HYDRAULIC LAYOUT 70-6-M.84...
  • Page 65 GROUPS 80 ELECTRICITY...

  • Page 67: Aetj 80-2-11

    REMOVING THE VARIABLE SPEED DRIVE UNIT 120 AETJ 80-2-11-M.84 EN 80-2-11-M.84 11 / 2003...
  • Page 68 80-2-11-M.84...
  • Page 69 REMOVING THE VARIABLE SPEED DRIVE UNIT 505490 P TO PLATFORM NO - Switch off the electrical supply and then disconnect the batteries: see the REMOVING THE TRACTION BATTERIES section. - Open the rear cover (4 bolts, No. 4 hex spanner). - Disconnect the cable connectors.

  • Page 71: Aetj 80-2-12

    REMOVING THE TRACTION BATTERIES 120 AETJ 80-2-12-M.84 EN 80-2-12-M.84 11 / 2003...
  • Page 72 80-2-12-M.84...
  • Page 73 REMOVING THE TRACTION BATTERIES 505490 598121 P TO PLATFORM NO ATTERIES - Raise the platform a few centimetres to release the engagement of the anti-rollover bars 1 (Fig. A). - Switch off the electrical supply. - Remove the left-hand and right-hand battery covers 2 (Fig. A) (4 but- terfly bolts).

  • Page 75: Aetj 80-2-13

    REMOVING THE CABLE LOOMS 120 AETJ 80-2-13-M.84 EN 80-2-13-M.84 11 / 2003...
  • Page 76 80-2-13-M.84...
  • Page 77 INDEX A - L ............ P 2 OCATION OF THE CABLE LOOMS B - B ............ P 3 ASKET CONSOLE CABLE LOOM C - M ..............P 6 AIN BOX CABLE LOOM D - B ............. P 10 ASE CONSOLE CABLE LOOM E - O ..............
  • Page 78 A - L OCATION OF THE CABLE LOOMS 80-2-13-M.84 CABLE LOOM Basket console BUS CAN extension Main box Base console Variable speed drive Distributor Overload cable loom...
  • Page 79 B - B ASKET CONSOLE CABLE LOOM 80-2-13-M.84 DESCRIPTION Clip pin Overload light Slope light Travel light Arms 1/2 raising light Arm 3 raising light Tilt light Telescope light Pendular arm light Buzzer Travel switch Raising arms 1/2 switch Raising arm 3 switch 3-position selector Tilt switch Telescope switch...
  • Page 80 ASKET CONSOLE CABLE LOOM CARD CONNECTIONS CABLE CONNECTION CONTACT DESCRIPTION Spare Spare Spare Spare Info. Bus Can. Info. Bus Can. A-IN Manipulator side analogue input 0V / 2.5V / 5V A-IN Manipulator longitudinal analogue input 0V / 2.5V / 5V A-IN Spare A-IN...
  • Page 81 ASKET CONSOLE CABLE LOOM CABLE ALLOCATION CABLE CONNECTION COLOUR DESCRIPTION S13/D-IN-3 YELLOW S15/D-IN-10 YELLOW S19/D-IN-11 YELLOW S20/D-IN-12 YELLOW S14/D-IN-9 YELLOW S18/D-IN-13 YELLOW S18/S20 YELLOW S20/S19 YELLOW S19/S15 YELLOW S15/S13 YELLOW S13/S14 YELLOW S21/D-IN-16 YELLOW S21/S17 YELLOW S17/S17 YELLOW S17/D-IN-8 YELLOW S17/D-IN-15 YELLOW S17/D-IN14...
  • Page 82 C - M AIN BOX CABLE LOOM 80-2-13-M.84...
  • Page 83 80-2-13-M.84 DESCRIPTION J2-107 Clip pin J2-109 Clip pin J2-111 Clip pin J2-118 Clip pin J4-103 Clip pin J4-105 Clip pin J4-106 Clip pin J4-121 Clip pin J4-123 Clip pin 24V relay 24V relay 24V relay Emergency pump switch...
  • Page 84 AIN BOX CABLE LOOM CARD CONNECTIONS CABLE CONNECTION CONTACT DESCRIPTION Spare Spare Spare Spare Info. Bus Can. Info. Bus Can. A-IN Spare A-IN Spare A-IN Spare A-IN Spare A-IN Spare A-IN Spare A-IN Spare A-IN Spare D-OUT Spare D-OUT 0V card - lower arm electro-valve D-OUT 0V card - overload LED D-OUT...
  • Page 85 AIN BOX CABLE LOOM CABLE ALLOCATION CABLE CONNECTION COLOUR DESCRIPTION S11/D-IN-5 YELLOW S11/D-IN-4 YELLOW S6/D-IN-9 YELLOW S6/D-IN-8 YELLOW S8/D-IN-16 YELLOW S8/D-IN-1 YELLOW S7/D-IN-13 YELLOW S7/D-IN-12 YELLOW S9/D-IN-14 YELLOW S9/D-IN-15 YELLOW S12/D-IN-11 YELLOW S12/D-IN-10 YELLOW S10/D-IN-2 YELLOW S10/D-IN-3 YELLOW S5/D-IN-7 YELLOW S5/D-IN-6 YELLOW PL-8/VARIABLE SPEED DRIVE...
  • Page 86 D - B ASE CONSOLE CABLE LOOM 80-2-13-M.84 DESCRIPTION CRESTO CIRCUIT 5002001 Clip pin Timer Emergency Stop 3-position selector Turret rotation switch Telescope switch Pendular arm switch Jib rotation switch Basket rotation switch Arms 1 / 2 raising switch Arm 3 raising switch Reverse tilt switch Dead man's switch...
  • Page 87 ASE CONSOLE CABLE LOOM CABLE ALLOCATION CABLE CONNECTION COLOUR DESCRIPTION S11/D-IN-5 YELLOW S11/D-IN-4 YELLOW S6/D-IN-9 YELLOW S6/D-IN-8 YELLOW S8/D-IN-16 YELLOW S8/D-IN-1 YELLOW S7/D-IN-13 YELLOW S7/D-IN-12 YELLOW S9/D-IN-14 YELLOW S9/D-IN-15 YELLOW S12/D-IN-11 YELLOW S12/D-IN-10 YELLOW S10/D-IN-2 YELLOW S10/D-IN-3 YELLOW S5/D-IN-7 YELLOW S5/D-IN-6 YELLOW S12/S5...
  • Page 88 E - O THER CABLE LOOMS ARIABLE SPEED DRIVE CABLE LOOM Bridge 80-2-13-M.84 Bridge...
  • Page 89 ISTRIBUTOR CABLE LOOM 80-2-13-M.84...

  • Page 91: Aetj 80-6

    ELECTRICAL LAYOUTS 120 AETJ 80-6-M.84 EN 80-6-M.84 05 / 2004...
  • Page 92 80-6-M.84...
  • Page 93 INDEX A - P ..........P 2 OWER SECTION SINGLE MANIPULATOR B - B ......P 4 ASE CONTROL SECTION SINGLE MANIPULATOR C - B ......P 6 ASKET CONTROL SECTION SINGLE MANIPULATOR D - P ..........P 8 OWER SECTION DUAL MANIPULATOR E - B .......P 10 ASE CONTROL SECTION DUAL MANIPULATOR...
  • Page 94 A - P OWER SECTION SINGLE MANIPULATOR 80-6-M.84...
  • Page 95 80-6-M.84...
  • Page 96 B - B ASE CONTROL SECTION SINGLE MANIPULATOR 80-6-M.84...
  • Page 97 80-6-M.84...
  • Page 98 C - B ASKET CONTROL SECTION SINGLE MANIPULATOR 80-6-M.84...
  • Page 99 80-6-M.84...
  • Page 100 D - P OWER SECTION DUAL MANIPULATOR 80-6-M.84...
  • Page 101 677523 80-6-M.84 Lower arm Telescope retracted...
  • Page 102 E - B ASE CONTROL SECTION DUAL MANIPULATOR 80-6-M.84...
  • Page 103 120 AETJ 677523 Version 1 Page 2/4 80-6-M.84...
  • Page 104 F - B ASKET CONTROL SECTION DUAL MANIPULATOR DEAD JIB rotation Basket rotation Horn MAN'S selection selection Emergency stop 01 green yellow (x) Overload detection grey (y) brown white Left joystick A5 80-6-M.84 Interface Overload Slope 2-axis joystick alarm (red)
  • Page 105 120 AETJ 677523 Horn Slope cut-out Version 1 - Page 3/4 Slope cut-out Horn Pendular arm selection Telescope selection Compensation selection JIB rotation Turret rotation Basket rotation Upper arm selection Lower arm selection Translation selection Overload Out-of NEUTRAL Buzzer Pendular arm...
  • Page 106 G - B ASKET CONTROL SECTION DUAL MANIPULATOR Pendular arm Compensation Telescop selection selection selection DEAD MAN's Translation green yellow blue black grey violet pink brown white Right joystick A7 Traction Out-of NEUTRAL (48V) DEAD MAN's led 80-6-M.84...
  • Page 107 120 AETJ 677523 Version 1 - Page 4/4 Lower arm selection Pendular selection Compensation selection Telescope selection Lower arm selection Travel selection Out-of NEUTRAL Steer left Steer right Traction instructions 80-6-M.84...

  • Page 109: Aetj 80-8-11

    CHECKING THE OPERATION OF THE SEVCON VARIABLE SPEED DRIVE UNIT 120 AETJ 80-8-11-M.84 EN 80-8-11-M.84 05 / 2004...
  • Page 110 80-8-11-M.84...
  • Page 111 INDEX A - V ..........P 2 ARIABLE SPEED DRIVE PARAMETERS B - T ..........P 4 ESTING THE VARIABLE SPEED DRIVE C - E .................P 6 RROR MESSAGES D - D ............P 7 IAGNOSTIC LED STATUSES E - U ..............P 8 SING THE CALIBRATOR 80-8-11-M.84...
  • Page 112 A - V ARIABLE SPEED DRIVE PARAMETERS Microprocessor W598800.007 : Single manipulator Microprocessor W598800.008 : Dual manipulator Minimum Maximum Actual Calibrator CAN Name Description Step Reference Value Value Value 1.1.1A Armature I Max (A) 1.1.1F Field I Max (A) 1.1.2 Traction Accel Delay (s) 1.1.3 Traction Decel Delay (s)
  • Page 113 EPROM EPROM W598800.007 W598800.008 Minimum Maximum Actual Calibrator CAN Name Description Step Reference Value Value Value 1.8.1 Display Default Hours 1.8.2 Display Status Type 1.8.3 Display Contrast 1.8.4 FFD Indicator 1 1.8.5 FFD Indicator 2 1.8.6 Display Fault Messages Minimum Maximum Actual Calibrator...
  • Page 114 B - T ESTING THE VARIABLE SPEED DRIVE STATUS Calibrator reference Parameter displayed Setting Min Setting Max Step Log info 1.2.1 Battery voltage 127 V 0.1 V 1.2.2 Armature Motor voltage 127 V 0.5 V 1.2.3 Field Motor Voltage 127 V 0.5 V 1.2.4 Armature Motor Current...
  • Page 115 UPPER BOX TEST INFORMATION Calibrator reference Input displayed Min display Max display Step size 2.4.1 Y axis joystick % Range 100% 2.4.2 Y axis joystick voltage Range 0.0 V 5.0 V 0.02 V 2.4.3 X axis joystick % Range 100% 2.4.4 X axis joystick voltage Range...
  • Page 116 C - E RROR MESSAGES Display Calibrator display Description & comments Checks-Actions Stdt Traction operational and OK. No action required. Displayed briefly when the unit is swit- TESTING RUN TESTS No action required. ched on. Wrong choice of calibration protocol. PLEASE WAIT Set the calibration protocol to "AUTO".
  • Page 117 D - D IAGNOSTIC LED STATUSES Led status Description Illuminated No problem, conditions normal Unlit Problem with the internal variable speed drive 1 Flashing Personality out of reach 2 Flashing Incorrect start-up sequence 3 Flashing MOSFET short-circuiting 4 Flashing Power contactor short-circuiting or motor circuit open 5 Flashing Spare 6 Flashing...
  • Page 118 E - U SING THE CALIBRATOR DESCRIPTION - The calibrator (Fig. D1) (Ref. 622813) is used to adjust and configu- SEVCON re the variable speed drive. It is also used as a diagnostic tool, CAN CALIBRATOR displaying the variable speed drive's various voltage, current and temperature values and the status of all its inputs.
  • Page 119 TESTING THE MANIPULATOR 120 AETJ 80-8-85-M.84 EN 80-8-85-M.84 05 / 2004...
  • Page 120 80-8-85-M.84...
  • Page 121 INDEX A - S ..............P 2 INGLE MANIPULATOR B - D ...............P 4 UAL MANIPULATOR 80-8-85-M.84...
  • Page 122 A - S INGLE MANIPULATOR With the calibrator - Connect the calibrator (Ref. 622813) to the variable speed drive: see Chapter CHECKING THE OPERATION FO THE SEVCON VARIA- BLE SPEED DRIVE, paragraph USING THE CALIBRATOR. - Climb into the platform's basket with the calibrator. - Select menus 2-4-2 and 2-4-4 (UPPER BOX TEST) on the calibrator and note the voltage values from the signals from the manipulator.
  • Page 123 - Place the voltmeter's wands on the connector's clips to take the mea- surements. - To test the analogue outputs: work with the manipulator's casing 2 (Fig. A1) by moving it forwards, backwards, left or right and check the values the voltmeter displays (Fig. A3). 4.5V G (Y) G (Y)
  • Page 124 ANCIENNE NOUVELLE O. S. N. S. O. S. N. S. STANDART STANDART A. N. N. N. NORME NORME A. N. N. N. BLUE (L) YELLOW/BLACK B (L) Y/B B (G) J/N BLEU (G) JAUNE/NOIR BLACK (R) GREY/BLACK N (D) NOIR (D) GRIS/NOIR B (R) G/B PINK...
  • Page 125 B - D UAL MANIPULATOR With the calibrator - Connect the calibrator (Ref. 622813) to the variable speed drive: see Chapter CHECKING THE OPERATION FO THE SEVCON VARIA- BLE SPEED DRIVE, paragraph USING THE CALIBRATOR. - Climb into the platform's basket with the calibrator. - Select menus 2-4-2 and 2-4-4 (UPPER BOX TEST) on the calibrator and note the voltage values from the signals from the manipulator.
  • Page 126 ANCIENNE NOUVELLE STANDART STANDART NORME NORME GREEN GREEN (NEUTRAL POSITION - MANIPULATOR) VERT VERT (HORS NEUTRE - MANIPULATEUR) BLUE BLEU YELLOW/BLACK (STEER LEFT BUTTON) JAUNE/NOIR (BP DIRECTION GAUCHE) BLACK NOIR GREY/BLACK GRIS/NOIR (BP DIRECTION DROITE) (STEER RIGHT BUTTON) GREY (Y) GRIS (Y) GREY (Y) GRIS (Y)
  • Page 127 4.5V G (Y) G (Y) Manipulator FORWARD Manipulateur vers L'AVANT UPPER ARM RAISING LEVAGE du bras (3) YELLOW (X) 0.5V Y (X) J (X) 2.5V JAUNE (X) 4.5V Y (X) J (X) 2.5V GREY (Y) GRIS (Y) BROWN MARRON WHITE BLANC Manipulator to THE RIGHT Manipulateur vers la GAUCHE...
  • Page 128 ANCIENNE NOUVELLE ANCIENNE NOUVELLE NORME NORME NORME NORME STANDART STANDART STANDART STANDART VIOLET GREEN/BLACK VIOLET GREEN/BLACK VIOLET VERT/NOIR VIOLET VERT/NOIR BROWN/BLACK ROUGE MARRON/NOIR ROUGE BROWN/BLACK MARRON/NOIR WHITE WHITE BLANC BLANC WHITE BLANC WHITE BLANC Gachette au Gachette Trigger in Trigger NEUTRAL ACTIVATED NEUTRE...
  • Page 129 POSITIONING AND ADJUSTING THE CONTACTORS 120 AETJ 80-8-86-M.84 EN 80-8-86-M.84 11 / 2003...
  • Page 130 80-8-86-M.84...
  • Page 131 INDEX A - P .............P 2 OSITION OF THE SENSORS B - A ....P 3 DJUSTING THE ANTI ROLLOVER BARS OUTPUT SENSOR C - A ............P 3 DJUSTING THE SLOPE SENSOR D - A ..........P 4 DJUSTING THE LOW ARM SENSOR E - A ......P 4 DJUSTING THE RETRACTED TELESCOPE SENSOR...
  • Page 132 A - L OCATION OF THE SENSORS Retracted telescope sensor Low arm sensor Overload sensor Stabiliser output sensor Stabilisers 80-8-86-M.84 Slope sensor...
  • Page 133 B - A DJUSTING THE ANTI ROLLOVER BARS OUTPUT SENSOR UP TO PLATFORM No. 505490: - Raise the platform a few centimetres to release full engagement of the anti-rollover bars. - Remove the left-hand and right-hand battery covers (4 butterfly bolts).
  • Page 134 D - A DJUSTING THE LOW ARM SENSOR UP TO PLATFORM No. 505421: - Set the platform in transport position (Telescope retracted, arms lowered) and leave it switched on. - Remove the protective cover 5 (Fig. D1) (2 bolts, No. 10 spanner) situated under the left-hand side of the intermediate joint 6 (Fig.
  • Page 135 The contactor has a certain reaction time when the bolt is being untightened. Stop at the limit for triggering the contactor. - Relieve the weight on the basket: the platform's alarm no longer sounds. - Replace the weight in the basket: the platform's alarm sounds. - Refit the protective cover.
  • Page 137 GROUPS 100 TROUBLE SHOOTING...
  • Page 139 TROUBLESHOOTING 120 AETJ 100-M.84 EN 100-M.84 11 / 2003...
  • Page 140 100-M.84...
  • Page 141 TROUBLE SHOOTING 100-M.84...

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