NICHIYU FBRF14 75 Series Operator's Manual
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NICHIYU FBRF14 75 Series Operator's Manual

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ELECTRIC LIFT TRUCK
OPERATOR'S MANUAL
75 SERIES
FBRF14
FBRF16
FBRF20
Unsafe use of this lift truck may cause serious injury or
death. Operators and maintenance personnel must read this
manual and be sure that they understand its contents before
operating, inspecting or carrying out maintenance on this lift
truck. This manual should be kept near the lift truck for
reference and periodically reviewed by all operators and
maintenance personnel who come in contact with it.
WARNING

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  • Page 1 ELECTRIC LIFT TRUCK OPERATOR'S MANUAL 75 SERIES FBRF14 FBRF16 FBRF20 WARNING Unsafe use of this lift truck may cause serious injury or death. Operators and maintenance personnel must read this manual and be sure that they understand its contents before operating, inspecting or carrying out maintenance on this lift truck.
  • Page 2 ELECTRIC LIFT TRUCKS OPERATOR’S OPERATOR’S MANUAL MANUAL...
  • Page 4 ● Make sure these important instructions in this manual are available for the operator on each delivery or transfer of lift truck. Keep this manual after reading. ● If you have any questions, please feel free to contact NICHIYU local dealer. are very important for you and others for safety. Follow these instructions.

  • Page 5: Table Of Contents

    CONTENTS [ 1 ] SAFE OPERATION [ 7 ] PERIODIC SERVICING ......1 ..... . 61 Decals and name plates.
  • Page 6 To know about safe operation To know about specification of forklift [ 1 ] SAFE OPERATION [ 11 ] SPECIFICATIONS [P1-] [P75-] [ 10 ] STABILITY OF FORKLIFT TRUCK [P73-] OPTIONS [ 12 ] COLD STORAGE TYPE FORKLIFT TRUCK [P77-] To know about procedure of [ 14 ] AOS [P88-]...

  • Page 8: 1 ] Safe Operation

    If you find that the decals and name plates are removed and/or unreadable, contact your CAUTION NICHIYU local dealer for replacement. ►Indication of direction (Right side / Left side) The following illustration shows the direction of this Left forklift truck from the operator's compartment.
  • Page 9 SAFE OPERATION [for Std.] LOAD CHART MODEL LIFT HEIGHT kg / MAXIMUM LOAD/LC LIFT HEIGHT kg / SERIAL NO. MFG. YEAR SERVICE WEIGHT VOLTAGE LOAD CENTER mm W/O BATTERY BATTERY WEIGHT MIN. MAX. 50006-91500 [for CHINA] 50007-92420 MADE IN JAPAN CAUTION Always depress floor switch while traveling.
  • Page 10 SAFE OPERATION PRECAUTIONS FOR BATTERY EXTEND/RETRACT BATTERY EXTEND 1. Be sure to retract the mast completery. 2. Depress the battery lock pedal to the end of its stroke. 3. Push the reach lever slowly to extend the mast and battery. 4.

  • Page 11: Information For Safe Operation

    CAUTION ● Doing so may result in hazardous operation of the forklift truck caused by slippery hands or feet. NICHIYU forklift trucks are equipped with an overhead guard and load backrest extension. CAUTION ● These designed features are incorporated to protect the operator from falling loads.
  • Page 12 ● Always pay attention to possible falling objects or impacts during cargo handling operation. ● Modifications and additions shall not be performed without the written approval of NICHIYU. Contact NICHIYU local dealer for details. ● Do not install any parts blocking visibility from oper- ating position.
  • Page 13 SAFE OPERATION Before operation, make sure that the load is palletized securely in a proper shape. If a load CAUTION is unstable, it can easily shift and fall on some- one. Before starting, make sure that no persons or objects are around the forklift trucks. CAUTION ●...
  • Page 14 SAFE OPERATION In a narrow space, have an assistant perform guidance in the direction of travel, and operate CAUTION the forklift truck following the guidance of the assistant. Always look in the direction of travel! CAUTION ● Always be aware of people near your forklift truck. Do not proceed near them until they are aware of you.
  • Page 15 SAFE OPERATION Do not go over obstacles, curbs, ditches, ridges and railroad trucks. CAUTION ● Avoid bumps, holes, spill spots and loose materials that may cause the forklift truck to swerve or tip. If unavoidable, slow down, and proceed with caution. When another truck is approaching from the opposite side direction, slow down and main- CAUTION...
  • Page 16 SAFE OPERATION Check that there is sufficient height and width for the truck to pass. CAUTION Do not exceed the limitation of the floor strength. CAUTION ● A forklift truck is very heavy. Check the condition of the driving surface. Make sure the floor, bridge and/ or elevator will support the weight of the forklift truck and the load.
  • Page 17 SAFE OPERATION ● Do not push a load by the tip of the forks. ● Do not drag any loads with rope by the lift CAUTION carriage or load back rest. ● Do not lift the load by the tip of the forks. ●...
  • Page 18 SAFE OPERATION ● When traveling near a shoulder or platform, maintain a distance from the edges of the CAUTION shoulder or platform. ● Always keep the road surface safe, and pro- vide clear traffic routes. ● Operate the forklift truck on level and firm roads and floor surfaces.
  • Page 19 SAFE OPERATION Never put any parts of your body between the mast and the chassis. WARNING ● Always operate the key switch, steering wheel and levers while in the operator's compartment. ● If any part of your body or your work clothes catch- es a lever, the mast equipment may unexpectedly move, and then your hands or feet could be pinched.
  • Page 20 SAFE OPERATION Do not travel or lift a load up or down with the forks tilted forward. CAUTION ● Tilt the fork up enough to stabilize the load. Drive into a trailer carefully. CAUTION ● Make sure the trailer brakes are set and the wheels are blocked while loading or unloading.
  • Page 21 SAFE OPERATION ● Do not pick the loads up beyond the load backrest extension height. Otherwise, the load could fall towards the operator. CAUTION ● The load should properly contact the load backrest extension. ● When handling double-stacked loads, fasten them together with a rope to prevent the load from falling down.
  • Page 22 SAFE OPERATION Make sure the fork set pins are applied correctly. CAUTION ● If the forks are not secured, the forks will move while handling the load and this may cause the load to shift and fall down. Be careful not to pinch your hands while adjust- ing the fork position.
  • Page 23 SAFE OPERATION When parking a forklift truck, observe the fol- lowing items: CAUTION ● Retract the mast and tilt the forks forward. ● Lower the forks to the ground ● Remove the key from the key switch. ● If the forks are not lowered ti the ground, they may contact the legs or the body of pedestrians.
  • Page 24 SAFE OPERATION ● Do not clean the forklift truck by spraying it with water. CAUTION ● If the forklift truck must be cleaned with water, never allow any water to directly contact any electric parts. ● If water is applied to the electric parts, a malfunction may occur.

  • Page 25: 2 ] Part Name And Function

    PART NAME AND FUNCTION Name of part 1 Lift chain 2 Mast 3 Lever panel 4 Load backrest 5 Cup holder 6 Fork 7 Load wheel 8 Support 9 Overhead guard 10 Arm pad 11 Seat 12 Control panel 13 Steering wheel 14 Bonnet 15 Drive wheel Driving equipment...

  • Page 26: Indicator Panel

    PART NAME AND FUNCTION Indicator panel MODE km/h AM 10:30 MODE Battery discharge indicator Travel mode monitor Slow speed indicator Parking brake monitor Speed meter Fork leveling monitor [Special option] Hour meter / Clock Wheel indicator Mode select button Service (Spanner) indicator Safety monitor (Travel) Safety monitor (Hydraulic) Safety monitor (Steering )

  • Page 27: Indication Of Display

    The icon that is referred to as "Read the operator's MODE manual" will be displayed. If malfunction is detected, an error code and safety monitor NOTE symbol will be displayed. Contact NICHIYU local dealer if the error code is displayed. CAUTION Three flashes for Normal screen 1.0 second.

  • Page 28: Function Of Display

    PART NAME AND FUNCTION Function of display This forklift has the self-diagnosis function. 1. Battery discharge indicator The battery discharge indicator shows the the status of battery discharged. Do not over-discharge. The battery life can be shortened by over-discharging. CAUTION Charge the battery immediately when all green segments are disappeared on the battery indicator.
  • Page 29 PART NAME AND FUNCTION 3. Slow speed indicator (Turtle icon) MODE When the slow speed button is pushed, this indicator is turned on with preset speed. Or when the turnnig speed reduction is set and AM 10:30 applied, this indicator is turned on with preset speed. 4.
  • Page 30 PART NAME AND FUNCTION 8. Safety monitor (for travel circuit) MODE When fault is detected in the travel circuit, the service icon is flashed and the presumed defective error code is displayed. 9. Safety monitor (for hydraulic circuit) MODE When fault is detected in the hydraulic circuit, the ser- vice icon is flashed and the presumed defective error code is displayed.
  • Page 31 PART NAME AND FUNCTION 15. Safety monitor (for overload) [Special option] MODE When overloading, the overload icon is flashed. AM 10:30 16. Service (spanner) icon MODE This icon warns the fault of the forklift truck to an oper- ator. If a fault is detected, this icon flashes and the presumed defective part is shown on the display with beeping sound.

  • Page 32: Various Kinds Of Mode Selection

    PART NAME AND FUNCTION Various kinds of mode selection [1] Travel mode setting [2] Slow speed mode setting [3] Meter mode setting [4] Display brightness setting [5] Neutral regeneration setting [6] Time setting If traveling or hydraulic operation is done while setting, the display is returned to the normal CAUTION screen immediately.
  • Page 33 PART NAME AND FUNCTION [2] Slow speed setting mode Slow speed mode setting screen This mode set the maximum speed under the slow MODE < MODE speed mode. < SPEED Make sure that the turtle icon is flashing. Then push button to set the speed.
  • Page 34 PART NAME AND FUNCTION [4] Display brightness adjust screen Display brightness adjustment screen The brightness of the screen can be adjusted on this MODE BRIGHT screen. Make sure that “BRIGHT” and the number are dis- played on the screen. Press button to adjust the brightness of the Brightness is flashing screen.
  • Page 35 PART NAME AND FUNCTION Normal screen [6] How to set the clock When the Ⓜ button is pressed for more than 3 sec- MODE onds, the time setting screen is displayed. To return to the normal screen, press Ⓜ again. AM 10:30 More than Ⓜ...

  • Page 36: Operating Equipment

    PART NAME AND FUNCTION Operating equipment 9 10 11 12 13 14 16 10 11 12 13 14 15 1. Foot switch Accelerator pedal Traveling circuit is activated when depressing the foot switch. Brake pedal Keep depressing the foot switch by the left foot Foot switch not to be out of chassis in traveling operation.
  • Page 37 ● When driving slowly, it is necessary a small number of handle turns. ● When driving fast, it is necessary a large number of handle turns. The steering sensitivity is variable. Contact NICHIYU local dealer for adjustments. Adjust the steering column by the knob [for tilt angle] and NOTE the knob [for forward or backward position].
  • Page 38 PART NAME AND FUNCTION 6. Key switch : This position turns off all electric circuit except some accessories. The key can be START insert of remove at this position. : After turning all electric circuits on, the key is stayed in this position. START : This is the “power on”...
  • Page 39 PART NAME AND FUNCTION 9. Directional switch Directional switch This switch can be changed traveling direction. Forward : Push the switch on the near side. Backward : Push the switch on the further side. If the directional switch is turned to the opposite direction NOTE from the traveling direction in traveling operation (accel- erator pedal is kept depressing), the electric brake is...
  • Page 40 PART NAME AND FUNCTION 13. Side shift lever Side shift lever Shifting to left : Pull the shift lever forward. Shifting to right : Push the shift lever backward. Shifting speed can be adjusted by operating angle of the NOTE side shift lever.

  • Page 41: 3 ] Driving And Operation

    DRIVING AND OPERATION ● Do not operate the forklift truck prior to daily inspection. CAUTION ● Inspect the forklift truck before you operate it to be sure that it is properly maintained and in a good working order. Preparation of start 1) Turn on the key switch.
  • Page 42 DRIVING AND OPERATION 2) Turning Make sure that the truck turning clearance is enough, slow the speed down and turn the steering wheel care- fully. 3) Electric brake (Plugging brake) The electric brake is applied when changing the direc- tion of the directional switch while traveling. If the accelerator pedal is kept to depress, the truck is trav- eled to the opposite direction after stopping momently.

  • Page 43: Stacking Operation

    DRIVING AND OPERATION Regarding the operation for the side shift, refer to the section “SIDESHIFT ATTACHMENT”. Stacking operation Check the following items before starting oper- ation of the forklift truck. CAUTION ● Make sure there is no load falling or damage of load at loading area.

  • Page 44: Picking Operation

    DRIVING AND OPERATION 10. Slowly retract the mast completely. Do not hitch the forks on the pallet or load. 11. Check the clearance and travel backward (forward) slowly. 12. Make sure the tips of the forks are off the load or pallet, and lift down the forks to the traveling posi- tion (The fork height should be 350mm from the ground).
  • Page 45 DRIVING AND OPERATION 9. After inserting the forks, lift up the pallet about 50- 100mm. 10. Slowly retract the mast completely. 11. Check the clearance and travel forward (backward) slowly. 12. Lift down the load to the traveling position. (The fork height should be 350mm from the ground.) 13.

  • Page 46: 4 ] Battery And Charger

    BATTERY AND CHARGER Battery ● This section explains NICHIYU's genuine bat- tery and charger. CAUTION ● When the lift truck is equipped with another type of battery and/or charger, please follow the instructions provided by that manufacturer. ● Improper use of the battery may cause fire,...
  • Page 47 BATTERY AND CHARGER ►Connect correctly Do not swap the positive and negative terminals. DANGER ● It can cause sparking, burning and/or explosion. ►Keep metal objects away Keep metal objects such as metal tools from the battery to avoid sparks or short- DANGER circuit.
  • Page 48 BATTERY AND CHARGER ►Wear safety clothes Wear safety goggles, rubber gloves and boots to protect yourself. WARNING ►Handle the electrolyte with extreme care ● Be careful the electrolyte does not touch the skin. WARNING ● The electrolyte of the battery is dilut- ed sulfuric acid.
  • Page 49 Also pro- tect the positive and negative terminal from short-cir- cuit. ►Abnormal battery If the battery shows the following situation, contact NICHIYU local dealer or battery manu- CAUTION facturer. ● The battery smells. ● The electrolyte is muddy.

  • Page 50: Precautions For Charging The Battery

    BATTERY AND CHARGER Precautions for charging the battery ● Turn the key switch to the "OFF" position before charging the battery. CAUTION ● Always use the specific charging plug that is equipped with the forklift truck. ►Check electrolyte level Do not use the forklift truck if the electrolyte level is low.
  • Page 51 BATTERY AND CHARGER ►Check cable and plug Prior to charging, check the condition of the terminal, cables and plugs. CAUTION Do not use a terminal, cable or plug that is dam- aged as follows. CAUTION ● The crimped portion of the power supply is damaged.
  • Page 52 BATTERY AND CHARGER ►Kinds of charge ○ There are three kinds of charge. These charges are Classification Application a normal charge, a balancing charge and a supple- After daily operation or mentary charge. Normal when the "E" segment charge of the battery discharge ○...

  • Page 53: Charger

    BATTERY AND CHARGER Charger Use the same value of a fuse for replacement. Use the same value of a fuse for replacement. If you need to replace the fuse for the charger, If you need to replace the fuse for the charger, CAUTION CAUTION disconnect all input and output plugs first.
  • Page 54 BATTERY AND CHARGER Do not connect the charger plug to the chassis plug of the forklift truck. CAUTION ● This may damage the forklift truck or the charger. The charger plug (from the charger) must be connect to the plug of battery side securely. CAUTION Plug of battery side ●...

  • Page 55: How To Charge The Battery (By Stationary Charger)

    BATTERY AND CHARGER How to charge the battery (By stationary charger) ►Stationary charger ►Control panel (Controller) CHECK lamp (red) AUTO lamp (red) AUTO button for charge EQUAL lamp (red) EQUAL button for charge STOP button Indicating lamp (red) of charging state Lamps indicate the state of charging.
  • Page 56 BATTERY AND CHARGER 4. Connect charger plug from the charger with the plug of battery side. Plug of battery side Charger plug 5. Connect the A.C. plug of the charger with wall out- let. A.C. plug Then both “AUTO” and “EQUAL” lamps turn on. If “AUTO”...
  • Page 57 BATTERY AND CHARGER ►Balancing charge Specific gravity of electrolyte in each cell becomes unbalanced after a certain time of charge. In this case, charge the battery for a little bit longer than a normal charge in order to equalize all cells. Manual balancing charge Balancing charge is required for the following cases.
  • Page 58 BATTERY AND CHARGER ►Charging for long time storage Carry out the balancing charge before storage. The periodical charge for every 15 to 30 days is rec- ommended while in storage. ►Check the specific gravity After charging the battery, check the specific gravity. ( Refer the section of "Level of electrolyte and specific gravity"...

  • Page 59: Exchanging Battery

    BATTERY AND CHARGER Exchanging battery ● When an exchange of a battery is required, the discharged battery should be charged as CAUTION soon as possible. ● Exchange the battery on the flat floor with fol- lowing procedure. The wrong battery size can cause a reduced work time and poor stability.
  • Page 60 BATTERY AND CHARGER 6. Disconnect the plug of battery side and the plug of chassis side. Plug of battery side Plug of chassis side 7. Remove the plug cover by removing bolts at the bot- tom of the cover. Apply hanger of slings to holes of the battery box to hang by the hoist when exchanging the battery.

  • Page 61: Level Of Electrolyte And Specific Gravity

    BATTERY AND CHARGER Level of electrolyte and specific gravity ►Electrolyte level If the battery is used when the electrolyte level is low, the battery will become overheated causing it to have a shorter life. ● When the battery level sensor which is mounted on the side of the battery case shows the red flashing, the electrolyte level is too low.
  • Page 62 BATTERY AND CHARGER ►Reading of specific gravity The specific gravity of electrolyte is changed by tem- Thermometer Hydrometer perature. Measure the temperature of electrolyte by a thermom- eter and the gravity of electrolyte by a hydrometer. Convert the actual gravity to the specific one at 20°C by the thermal conversion table.

  • Page 63: 5 ] Inspection Prior To Operation

    The pre-use inspection may be required by low, follow your local regulation. If a malfunction is found, contact NICHIYU local dealer. ● A minor malfunction may cause a serious accident. If a malfunction is found, never CAUTION operate the forklift truck until it is repaired.

  • Page 64: Inspection Procedure

    INSPECTION PRIOR TO OPERATION Inspection procedure 1. Check functions of the safety monitor MODE “OK” is displayed for a few seconds after turning on the key switch when the truck is normal. 2. Check horn and turning signal lamps Turning signal Horn button (option) lamp switch...
  • Page 65 INSPECTION PRIOR TO OPERATION 6. Check hydraulic functions Check the operation of lift, tilt, reach and side shift functions. 7. Check of oil piping Check for any oil leakage from the lift cylinder, tilt cylin- der, reach cylinder and oil pipings. 8.
  • Page 66 INSPECTION PRIOR TO OPERATION 10. Check tires Check if each tire (drive and load) is not damaged and worn. 11. Check bolts of tire Check if the fitting bolt of each tire are tightened securely. 12. Check charging Measure the specific gravity of the battery. Refer to the section “Reading of specific gravity”.

  • Page 67: 6 ] Inspection After Operation

    INSPECTION OF AFTER OPERATION Inspection after working At the end of each shift, clean the forklift truck and inspect the following items. ● Any damage or oil leakage. ● Apply grease if required. Refer to [Lubrication points and recommended oil] ●...

  • Page 68: 7 ] Periodic Servicing

    All servicing and repairs shall be made by authorized personnel. CAUTION ● Contact NICHIYU local dealer for adjustments and/or repairs. Precautions of maintenance Use NICHIYU genuine parts for replacement. If non-genuine parts are used and a problem CAUTION occurs, NICHIYU will not offer any guarantees.
  • Page 69 PERIODIC SERVICING ►Precautions of maintenance ● Keep fire away. Smoking shall be prohibited. ● Use safety guards (helmet, safety shoes, safe- CAUTION ty goggles, gloves, boots, etc) and wear suit- able work clothes. ● Immediately wipe off split oil. ● Before lubricating, use a brush or a waste cloth to wipe off grease and dust that remains on nipples and fittings.
  • Page 70 PERIODIC SERVICING ►Jacking up Do not go under the forklift truck while it is being jacked up. WARNING Failure to observe this warning can cause serious injury or death if the forklift truck falls on you. ● Before jacking up the forklift truck, make sure no one is around and no load is on the forklift CAUTION truck.

  • Page 71: Weekly (50-Hour) Servicing

    PERIODIC SERVICING Weekly (50-hour) servicing Inspect the following items in addition to the inspection prior to operation. Check points Contents Check the electrolyte level. When the Electrolyte level level is low, replenish with refined water. Specific gravity Measure the specific gravity and tem- of electrolyte perature of electrolyte of all cells.
  • Page 72 PERIODIC SERVICING ►Cleaning of battery ● Keep the upper surface of the battery clean and dry. WARNING ● Wear the safety goggles, rubber gloves and boots. Do not use a dry cloth, a nylon cloth or a duster to clean the battery. Do not cover WARNING the battery with a plastic sheet.

  • Page 73: Monthly (200-Hour) Servicing

    Terminal plug Damage and clean Battery, ment parts is required, contact Plug for charger Looseness and damege Charger Key switch Function NICHIYU local dealer. & Contactors Contacts and function Microswitch Function Electric P.S. motor (Brush, commutator) Wearing and spring force...

  • Page 74: Lubrication Points And Recommended Oil

    600H 200H ►Recommended oil Manufacturer Shell ESSO Mobile Gear oil Spirax EP80 ESSO Gear Oil GP SAE 80 Mobilube GX-80 Grease Alvania Grease S2 ESSO Beacon 2 Mobilluxe 2 Use NICHIYU genuine parts "NICHIYU FORK OIL B" for hydraulic oil.

  • Page 75: Every Three-Month (600-Hour) Servicing

    PERIODIC SERVICING Every three-month (600-hour) servicing Perform the following service in addition to the monthly (200-hour) maintenance schedule. If an adjustment or replacement parts is required, con- tact NICHIYU local dealer. Check points Contents When roughness is excessively, Contactor replace it.

  • Page 76: Replacing Parts And Trouble Shooting

    PERIODIC SERVICING Replacing parts and trouble shooting ►Replacing fuses Be sure to disconnect the battery plug. CAUTION 1. Fuse 325A (For travel / hydraulic) 2. Tube fuse 10A Check points Replacing procedure Loosen the mounting nuts and removing Fuse the fuses. Tube fuse Loosen a cap and removing the fuse.

  • Page 77: 8 ] Quick Fault Finding

    QUICK FAULT FINDING ● When checking, be sure to turn off the key switch and disconnect the battery plug. ● When a fault cannot be corrected, contact NICHIYU local dealer. CAUTION To find the following faults proceed as check points.
  • Page 78 QUICK FAULT FINDING Self-diagnosis indication Error No. Contents (nondisplay) Error No. Contents (nondisplay) CONTACTOR-MAIN TR-AOS FUSE-MAIN POTENTIO-HYD. LEVER TRANSISTOR_U-TRAVEL ENCODER-HYD MAST TRANSISTOR_V-TRAVEL *FAIL CURRENT-TRAVEL* TRANSISTOR_W-TRAVEL *FAIL CURRENT-HYD* SENSOR-CURRENT TRAVEL *FAIL VOLTAGE-TRAVEL* ACCELERATOR *FAIL VOLTAGE-HYD* DIRECTIONAL SWITCH *REDUCE DUTY-OPERATION* FOOT BRAKE *FAIL BUS SYSTEM* TRANSISTOR_U-HYD.

  • Page 79: 9 ] Periodical Replacing Parts

    The parts in the table are also very important for safe operation. NICHIYU recommends that you replace these parts every period as listed in the Periodical replacement parts chart even if their appearances are good.

  • Page 80: 10 ] Stability Of Forklift Truck

    STABILITY OF FORKLIFT TRUCK As shown in the following illustration, the forklift truck is balanced on its front wheel (load wheels) with the maximum rated capacity load on the forks. Therefore, careful attention should be paid to the load Load center.

  • Page 81: Stability Of The Forklift Truck

    10 10 STABILITY OF FORKLIFT TRUCK Stability of the forklift truck The stability of the forklift truck is prescribed by safety regulation in each country. The safety of the forklift truck is guaranteed under restricted conditions in those regulations. So, the safety of the forklift truck is NOT guaranteed for all operating conditions.

  • Page 82: 11 ] Specifications

    SPECIFICATIONS...
  • Page 83 11 11 SPECIFICATIONS MODELS FBRF14 FBRF16 FBRF20 Capacity 1400 1600 2000 Load center Lift height 6500 Free lift 1915 1925 Fork tilt angle (Downward / Upward) deg. 2 / 5 Laden 12.0 Travel speed km/h Unladen 12.0 Laden Lift speed mm/s Unladen Min.

  • Page 84: 12 ] Cold Storage Type Forklift Truck

    COLD STORAGE TYPE FORKLIFT TRUCK The NICHIYU electric forklift trucks for Cold Storage Application are designed to operate in the cold storage area. The following CS type is available for –35°C storage area and FCS type is available for –55°C storage area.

  • Page 85: Protection From Rust And Corrosion

    12 12 COLD STORAGE TYPE FORKLIFT TRUCK Protection from rust and corrosion When going in and out of the cold storage area, the forklift truck is exposed to moisture which can cause rusting or corrosion. To protect from the weather elements, a special coat- ing and painting are applied to the CS and FCS type forklift trucks.

  • Page 86: 13 ] Side Shift Attachment

    SIDESHIFT ATTACHMENT Sideshift attachment This operator's manual provides for the prop- This operator's manual provides for the prop- er operation, easy maintenance and routine er operation, easy maintenance and routine CAUTION CAUTION inspection of the sideshift attachment. inspection of the sideshift attachment. It can be difficult even for a trained operator to be able to align the forks each time to a pallet.

  • Page 87: Safe Operation

    13 13 SIDESHIFT ATTACHMENT Safe operation Do not attempt to operate this attachment until Do not attempt to operate this attachment until you are thoroughly familiar with informations you are thoroughly familiar with informations CAUTION CAUTION and safety precautions in this section. and safety precautions in this section.

  • Page 88: Part Name And Function

    13 13 SIDESHIFT ATTACHMENT Part name and function ►Parts name ● Hydraulic lever 1. Lift lever 2. Reach lever 3. Tilt lever 4. Sideshift lever ● Sideshift fork attachment 1. Load backrest 2. Sideshift cylinder 3. Sideshift attachment Ass’y 4. Fork ►Function of sideshift ●...

  • Page 89: Materials Handling

    13 13 SIDESHIFT ATTACHMENT Materials handling When stacking or picking a load with using the sideshift attachment, observe the follow- ing procedures. ►Stacking operation Check the following items before starting oper- Check the following items before starting oper- ation of the forklift truck. ation of the forklift truck.
  • Page 90 13 13 SIDESHIFT ATTACHMENT 9. Make sure the load is just above the stacking posi- tion, and lift down the forks slowly. Make sure the load is stacked correctly. When the load is not aligned at front or rear ends: When the load is not aligned at front or rear ends: NOTE NOTE...
  • Page 91 13 13 SIDESHIFT ATTACHMENT 5. Adjust the stacking position by using sideshift again. 6. Check the inserting position and travel slowly. 7. Extend the mast slowly until the forks are fully insert- ed into the pallet. When it is difficult to insert the forks fully into the pallet: When it is difficult to insert the forks fully into the pallet: NOTE NOTE...

  • Page 92: Periodical Inspection And Service

    ● When adjustments or replacement parts are neces- sary, contact NICHIYU local dealer. ● Use only NICHIYU genuine parts for replacement. ● Lubricate after wiping the old grease and dust off from nipples and fittings by a brush or rug.
  • Page 93 13 13 SIDESHIFT ATTACHMENT ►Periodical inspection of every 100-hour In every 100-hour or every chance to repair, inspect the following points. If any abnormalities are found, repair them immediately. Item Item Detail of inspection Detail of inspection Make sure the upper hook of the fork is Make sure the upper hook of the fork is Upper hook Upper hook...

  • Page 94: Periodical Replacing Parts

    These parts in the table are also very important for safe operation. Therefore, NICHIYU recommends that you replace these parts each period even if their appearances are good. Use genuine NICHIYU parts for replacement. (The periodical replacement is not covered by warranty.)

  • Page 95: 14 ] Aos

    Details ►Operating equipment VFD display Fingertip lever Step setting buttons Step setting buttons Lift limit mode button LIFT LIMIT Rack select button Step button Momory mode button Picking button Emergency stop button Stacking button STOP ►How to operate 1. Fingertrip operating mode Side shift (Attachment) ●...
  • Page 96 14 14 “A/B” button “A/B” LED 1. Push the rack select (“A/B”) button to select the rack A (LED is turned on) or B (LED is turned off). LIFT ● The selection of the rack A and B are swiched by LIMIT pushing the “A/B”...
  • Page 97 14 14 4. Push the “Picking” or “Stacking” button. Then the “Step” LED LED of pushed button is stayed on and unpushed LED is turned off. The “Step” LED is also turned on. LIFT LIMIT ● If either button of “Picking” or “Stacking” is not pushed for a moment, the setting mode is cancelled and returned to the item 2 automatically.
  • Page 98 ● The stacking position is calulated and memorised automatically by adding the picking height and the clearance (50 to 200mm) for stacking. ● The default value for clearance is 100mm. (Contact qualified your closed NICHIYU representative if it is necessary to change.)
  • Page 99 14 14 In case of memory of the step “2”. 5. Push the “Step” button which is selected on 3. Then the “Step” LED turns on and that height is memo- Step button “Step” LED rised. LIFT ● In case that “Step” LED is not turned on. LIMIT NOTE ○The forks height is higher than the lift limit height.
  • Page 100 14 14 9. Repeat the item 2 through 8. 10. Push the “M” (memory) button to escape from the memory mode. (The “M” LED is turned off.) 5. Emergency stop ● This function is effective for both fingertip operation and automatic lifting. “STOP“...
  • Page 101 FBRF14/16/20-75 SERIES OPERATOR’S MANUAL Reproduction prohibited First printing : January 2010 Issued by : Nippon Yusoki Co., Ltd. Overseas Division PBC.1001-100...
  • Page 102 Printed in Japan Pub No. OP-10-001 100/1001 1-1, 2-Chome, Higashikotari, Nagaokakyo-shi, Kyoto 617-8585 JAPAN Copy rights Tel: +81-(0)75-956-8622 Fax: +81-(0)75-955-0480 URL: http://www.nichiyunet.co.jp/en...

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Fbrf16 75 seriesFbrf20 75 series

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