Siemens ADVIA LabCell Operating Instructions Manual
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Siemens ADVIA LabCell Operating Instructions Manual

Siemens ADVIA LabCell Operating Instructions Manual

Centrifuge module interface
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Centrifuge Module Interface
Operating Instructions
092D0001-02 Rev. A 07-2011

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  • Page 1 Centrifuge Module Interface Operating Instructions 092D0001-02 Rev. A 07-2011...
  • Page 2 © 2011 Siemens Healthcare Diagnostics. All rights reserved. No part of this operator’s guide or the products it describes may be reproduced by any means or in any form without prior consent in writing from Siemens Healthcare Diagnostics. ADVIA, LabCell, and ADVIA Workcell are trademarks of Siemens Healthcare Diagnostics.

  • Page 3: Table Of Contents

    1 Introduction ........7 Hardware Overview ....... . .7 Hettich Unit .
  • Page 4 Centrifuge Module Interface Operating Instructions Cleaning the Interface Gate Tube Holder ..... 53 Maintaining the Hettich Unit......55 Accessing the Hettich Unit.
  • Page 5 Centrifuge Module Interface Operating Instructions Siemens Authorized Representative ..... . . 89 Addresses ..........89 Appendix C: Specifications.
  • Page 6 Centrifuge Module Interface Operating Instructions 092D0001-02 Rev. A...

  • Page 7: Introduction

    1 Introduction The Centrifuge module is a component of the ADVIA® LabCell® or ADVIA WorkCell® systems. The Centrifuge module automatically centrifuges capped sample tubes for chemistry, immunoassay, and coagulation tests. The Centrifuge module operations depend on the integration of several hardware elements in combination with the LineMaster software and Router software.
  • Page 8 Introduction Centrifuge Module Interface Operating Instructions Figure 2 shows the parts of the Centrifuge module: Figure 2: Centrifuge Module Robot Interface computer Cassette buffer area Hettich unit Hettich access Scale (weigh pan) Drive unit, behind panel Interface gate Robot computer, behind panel Status beacon page 8 092D0001-02 Rev.

  • Page 9: Hettich Unit

    Centrifuge Module Interface Operating Instructions Introduction CAUTION Do not open the Hettich unit when the Centrifuge is in E-stop until the Hettich unit completes centrifugation. Opening the Hettich unit when it is in operation can cause system malfunction. If you need to open the Hettich unit, wait until the control panel indicates the current cycle is complete.
  • Page 10 Introduction Centrifuge Module Interface Operating Instructions • Simultaneously centrifuges up to 72 capped samples. • Uses 4 Centrifuge buckets, each holding 1 cassette. • Each cassette holds up to 18 tubes. Figure 4: Hettich Unit 1. Hatch 2. Lid 3. Lid lock (open and close) 4.
  • Page 11 Centrifuge Module Interface Operating Instructions Introduction The Hettich unit buckets are numbered 1 through 4. The buckets rotate to the Hatch for loading and unloading cassettes. Figure 5: Hettich Bucket Positions (Top View) The system performs the following process cycle: •...

  • Page 12: Robot Assembly

    Introduction Centrifuge Module Interface Operating Instructions Robot Assembly The robot assembly transports sample tubes to and from the interface gate and moves sample tubes or cassettes within the Centrifuge module. Figure 6: Robot Assembly 1. Z-brake release 2. Gripper 3. Gripper release The robot performs the following actions: •...

  • Page 13: Drive Unit

    Centrifuge Module Interface Operating Instructions Introduction • Picks sample tubes from the pick position at the interface gate and places them in the cassettes on the scale. • Redistributes sample tubes between cassettes for load balancing. • Picks unspun or empty cassettes from the scale and loads them into Hettich unit buckets.

  • Page 14: Cassettes

    Introduction Centrifuge Module Interface Operating Instructions Cassettes A cassette holds up to 18 sample tubes. You must have 10 cassettes in the Centrifuge module for processing samples. • 8 positions are available on the scale for cassettes • 2 buffer positions •...

  • Page 15: Universal Power Supply (Ups)

    Centrifuge Module Interface Operating Instructions Introduction A maximum of 25 grams (g) difference in weight is allowed between cassettes. The Centrifuge module processes sample tubes weighing between 5 g and 25 g. Figure 8: Weigh Pan and Scale 1. Scale (weigh pan of the scale) 2.

  • Page 16: Status Beacon

    Introduction Centrifuge Module Interface Operating Instructions The Centrifuge module tracks the amount of backup power available. When there is only 30% power remaining, a message displays on the LineMaster event log indicating the low battery. Other event messages provide status of the Centrifuge module when it is running on battery power.

  • Page 17: Decapper Module

    Centrifuge Module Interface Operating Instructions Introduction Decapper Module The Decapper module automatically removes caps from sample tubes placed on an ADVIA Automation Solutions system, preparing the sample tubes for processing at instruments that require uncapped tubes. Figure 9: Decapper Module on the Centrifuge 1.

  • Page 18: Software Overview

    Centrifuge station button provides access to information, events, and data for the selected Centrifuge only. For complete descriptions of the States panel and operational states, see the ADVIA Automation Solutions Operator’s Guide. ADVIA LabCell States Panel Buttons The States panel displays 3 buttons: • Online •...

  • Page 19: Centrifuge Operations Screens

    Centrifuge Module Interface Operating Instructions Introduction Operations Panel Buttons The Centrifuge module screen displays the Operations panel with access to the following screens: • Details screen • Events screen • Test List screen • Diagnostics screen • Settings screen Note Based on your authorization level, you may be limited to certain operations and features.
  • Page 20 Introduction Centrifuge Module Interface Operating Instructions Events Screen Use the Events screen to manage system events. The Events screen displays a log of error messages containing information, such as the day, date, and time the error occurred, the severity of the event, and the event message.
  • Page 21 Centrifuge Module Interface Operating Instructions Introduction Test List Screen Note Your logon and password authorization might not allow access to this screen. Note The test list includes only those tests defined as Cap On tests. The Centrifuge Test List screen displays tests selected as pre-tests for the Centrifuge module.
  • Page 22 Introduction Centrifuge Module Interface Operating Instructions Diagnostics Screen The Centrifuge Diagnostics screen displays interface status information, interface gate information, and a log of interface activities. Figure 13: Centrifuge Station Diagnostics Screen Diagnostics Screen Areas Note The buttons and checkboxes are only user-accessible as described in the following section.
  • Page 23 Centrifuge Module Interface Operating Instructions Introduction • OK to Pick When checked, indicates the sample tube is ok to pick. • Picking When checked, indicates the sample tube is being picked. • Place Request When checked, indicates a place request was made. •...
  • Page 24 Introduction Centrifuge Module Interface Operating Instructions • Occupied positions. Bar code ID ○ STAT/non-STAT ○ Spin status for each sample tube ○ Terminate Button Note Using the Terminate button results in the system losing sample tube tracking information. When sample tubes are in the Centrifuge, this mean that you must manually remove the samples and reroute them according to their current status of spun or unspun.
  • Page 25 Centrifuge Module Interface Operating Instructions Introduction Time the last maintenance was performed. ○ • Maintenance Performed Use this button after performing maintenance to reset the the following counters: Number of spin cycles completed since the last maintenance was ○ performed. Time the last maintenance was performed.
  • Page 26 Introduction Centrifuge Module Interface Operating Instructions Settings Screen Note Your logon and password authorization might not allow access to this screen. Note The Centrifuge module must be offline to modify the settings at this screen. Changes to parameters are not applied while a spin is in progress. The Settings screen enables you to modify Hettich unit parameters for your laboratory and to set thresholds.
  • Page 27 Centrifuge Module Interface Operating Instructions Introduction The Centrifuge module Settings screen includes the following areas, fields, and buttons: Table 2: LineMaster Settings Screen Fields Area Description Enter the rotation This area includes the following fields: speed or • Target RPMs (revolutions per minute) specifies Centrifuge force the rotational speed of the Hettich unit.

  • Page 28: Router Software

    Introduction Centrifuge Module Interface Operating Instructions Area Description Temperature Temperature (C) Specifies the internal temperature of the Hettich unit. The range is 10° to 40°C with the default value of 25°C. Spin only one pair Select this checkbox to use 2 cassettes for processing of cassettes with samples rather than 4 cassettes.
  • Page 29 Centrifuge Module Interface Operating Instructions Introduction CAUTION Do not load glass sample tubes or unsupported sample tube sizes in Sample Manager trays for processing at the Centrifuge module. Routing a glass or incorrect sample tube size to the Centrifuge module can result in breakage, spilled sample, contamination, and system damage.
  • Page 30 Introduction Centrifuge Module Interface Operating Instructions • The sample tube advances to the pick position where the system reads the bar code and verifies that the sample requires centrifugation. The interface gate tube holder straightens the tube. Figure 16: Interface Gate Tube Holder 1.
  • Page 31 Centrifuge Module Interface Operating Instructions Introduction • When the Hettich unit is available, the robot exchanges spun cassettes from the Hettich unit with unspun cassettes on the scale. Figure 17: Robot Moving a Cassette to the Hettich Unit 1. Robot grippers 2.
  • Page 32 Introduction Centrifuge Module Interface Operating Instructions • After the robot loads cassettes in all 4 buckets, the Hettich unit hatch closes and the Hettich unit centrifuges the samples. Figure 18: Hettich Unit Brackets 1. Hettich bucket WARNING Do not stand within 50 cm (19.7 inches) of the Hettich unit doors while it is operating and the access door is open.
  • Page 33 Centrifuge Module Interface Operating Instructions Introduction • The sample continues to the Decapper module, if necessary, for the tube to be decapped. • The centrifuged sample tube moves, via the side track, to the main track. 092D0001-02 Rev. A page 33...
  • Page 34 Introduction Centrifuge Module Interface Operating Instructions page 34 092D0001-02 Rev. A...

  • Page 35: System Operation

    2 System Operation The actions at the end of the day are important to the operation of the Centrifuge. End of Day Procedures Ensure that the following conditions exist at the end of the day: • The Centrifuge module processed all sample tubes. •...
  • Page 36 System Operation Centrifuge Module Interface Operating Instructions 3. Press the power button on the UPS panel to turn the UPS on. Figure 3: Centrifuge Module Components E-stop Drive unit, behind the panel Robot computer, behind the panel UPS panel Interface computer Z-Up button 4.
  • Page 37 Centrifuge Module Interface Operating Instructions System Operation 7. At the robot computer, open the front panel by turning the key to the right until it reaches the horizontal position. Figure 4: Centrifuge Drive Panel and Robot Panel 1. Drive unit power switch 2.
  • Page 38 System Operation Centrifuge Module Interface Operating Instructions 8. Press the robot computer power switch and wait approximately 2 minutes for the robot computer to power up. Figure 5: Centrifuge Robot Computer Power Button 1. Robot computer power switch 9. Close the panels. 10.

  • Page 39: Monitoring The Centrifuge Module

    Centrifuge Module Interface Operating Instructions System Operation 12. If sample tubes are in the Centrifuge module and the system goes to red Shutdown, bring the Centrifuge module interface Online. On the LineMaster workspace, a message prompts you to select a manual or automatic method to remove the sample tubes: a.

  • Page 40: Turning The Centrifuge Module Off

    System Operation Centrifuge Module Interface Operating Instructions Turning the Centrifuge Module Off CAUTION Do not remove power to the Centrifuge module until you verify that no sample tubes are in the Centrifuge module. If you remove power to the Centrifuge before all processes are complete, you can not determine the centrifugation status of the remaining tubes on the system.

  • Page 41: Processing Samples Using 2 Or 4 Cassettes

    Centrifuge Module Interface Operating Instructions System Operation Processing Samples Using 2 or 4 Cassettes Note Your logon and password authorization might not allow access to this screen. The Centrifuge module has 2 operating modes for loading cassettes in the Hettich Centrifuge module: •...

  • Page 42: By Lis Code Tab

    System Operation Centrifuge Module Interface Operating Instructions To access Pre and Post Tests (Shift F5) screens, perform the following steps: 1. On the LineMaster workspace, select System > Pre and Post Tests (Shift F5). 2. Select the appropriate tab: • By LIS Code, the default •...

  • Page 43: By Sample Type Tab

    Centrifuge Module Interface Operating Instructions System Operation To assign a sample tube with a specific LIS code to be centrifuged before it proceeds to other tests, perform the following steps: 1. On the LineMaster workspace, select System > Pre and Post Tests (Shift F5).

  • Page 44: By Location Tab

    System Operation Centrifuge Module Interface Operating Instructions To assign a sample tube containing a specific sample type to be centrifuged before it proceeds to other tests, perform the following steps: 1. On the LineMaster workspace, select System > Pre and Post Tests (Shift F5).

  • Page 45: Location Override Tab

    Centrifuge Module Interface Operating Instructions System Operation Location Override Tab The Location Override tab of the Pre and Post Tests (Shift F5) screen cancels a Centrifuge pre-test when the sample originates at a location included in the Location list. Note For this option, the LIS order must specify the location. Figure 9: Pre and Post Tests (Shift F5)–Location Override Tab To assign a sample tube from a specific location to not be centrifuged...

  • Page 46: Usage Tab

    System Operation Centrifuge Module Interface Operating Instructions Usage Tab The Usage tab of the Pre and Post Tests (Shift F5) screen displays all Centrifuge pre test assignments. Figure 10: Pre and Post Tests (Shift F5)–Usage Tab On the Pre and Post Test area on the left, select the Centrifuge pre-test. The Source area on the right displays all assignments for the pre-test.

  • Page 47: Maintenance

    3 Maintenance This section contains procedures for cleaning the Centrifuge module and the Hettich unit on a routine basis. Cleaning the Centrifuge Module Cleaning and maintenance tasks for the Centrifuge module are in this section. Cleaning the Robot Gripper BIOHAZARD Wear personal protective equipment.
  • Page 48 Maintenance Centrifuge Module Interface Operating Instructions 4. Pull the robot arm toward you until the robot is above the scale. Figure 4: Robot Arm above Scale Robot Gripper Scale 5. Inspect the gripper for damage. If the gripper is damaged, contact your local technical service provider to determine if the gripper needs replacement.
  • Page 49 Centrifuge Module Interface Operating Instructions Maintenance WARNING Wear personal protective equipment and use caution while cleaning the robot gripper. The edges of the gripper are sharp and could cause personal injury. 7. Wipe the gripper. If the gripper is closed, turn and hold the gripper release switch. Turning and holding the switch for at least 10 seconds locks the gripper into the open position.

  • Page 50: Cleaning The Scale

    Maintenance Centrifuge Module Interface Operating Instructions 9. Move the robot so it is above the Hettich unit. 10. Close the robot-enclosure door. 11. Pull out the E-stop button. 12. Bring the Centrifuge module online. Cleaning the Scale BIOHAZARD Wear personal protective equipment. Use universal precautions. Refer to Appendix A, Safety Information for recommended precautions when working with biohazardous materials.

  • Page 51: Cleaning The Cassettes

    Centrifuge Module Interface Operating Instructions Maintenance c. Dampen a cleaning cloth with water and wipe the scale. CAUTION Do not use any cleaning product or drying cloth that can leave a reflective residue on the scale. Any reflective areas on the scale, whether from dampness or improper cleaning, can result in system malfunction.
  • Page 52 Maintenance Centrifuge Module Interface Operating Instructions 3. Access the cassettes: a. Open the robot enclosure door. WARNING Do not remove the cassettes from the scale when the robot gripper is positioned over the scale. Removing the cassettes without sufficient clearance above the scale can result in personal injury. Always move the robot gripper away from the scale before removing cassettes.

  • Page 53: Cleaning The Interface Gate Tube Holder

    Centrifuge Module Interface Operating Instructions Maintenance d. Wipe dry with a clean, dry cleaning cloth. Always use a fresh dry cloth to ensure there is no dampness on the scale. 5. Return the cassettes to the scale. 6. Move the robot so it is above the Hettich unit. 7.
  • Page 54 Maintenance Centrifuge Module Interface Operating Instructions 4. Remove the track access door to access the interface gate. Figure 7: Interface Gate Tube Holder Interface gate tube holder Sample tube Interface gate 5. Clean the interface gate tube holder: a. Remove any debris and inspect for damage. b.

  • Page 55: Maintaining The Hettich Unit

    Centrifuge Module Interface Operating Instructions Maintenance 9. Bring the Centrifuge module online. For information about gate maintenance, see the ADVIA Automation Solutions Operator’s Guide. Maintaining the Hettich Unit Carefully read the Hettich unit documentation prior to performing any maintenance procedures on the Hettich unit. Perform the maintenance procedures at the intervals recommended by the manufacturer.

  • Page 56: Accessing The Hettich Unit

    Maintenance Centrifuge Module Interface Operating Instructions CAUTION Do not operate the Centrifuge module without inspecting and cleaning the buckets and rotor routinely. Failure to clean and lubricate the buckets and rotor will result in an imbalance during centrifugation. An imbalance condition causes the Centrifuge module to shut down, requiring removal of all sample tubes.
  • Page 57 Centrifuge Module Interface Operating Instructions Maintenance 3. Open the bottom-left access door to the Hettich unit. 4. Turn the Hettich unit key counter-clockwise until the key stops. Figure 8: Hettich Unit Power Switch and Key in the Operating Position Hettich key 5.
  • Page 58 Maintenance Centrifuge Module Interface Operating Instructions 6. Using the T-handle 8-mm hex key included with your Centrifuge module, remove the Hettich unit drawer locking screws. Figure 9: Drawer Handle and Locking Screws Drawer handle Drawer locking screws Drawer lock release 7.

  • Page 59: Routine Cleaning Of The Hettich Unit

    Centrifuge Module Interface Operating Instructions Maintenance Routine Cleaning of the Hettich Unit Clean the Hettich unit weekly or after 200 spins, whichever occurs first. Routine cleaning procedures include the Hettich Centrifuge outer enclosure, rotor, buckets, chamber, and seals. CAUTION Do not leave broken tubes in the centrifuge. If a sample tube breaks during centrifugation, sample tubes, cassettes, and the robot may remain inside the Hettich centrifuge unit.
  • Page 60 Maintenance Centrifuge Module Interface Operating Instructions 6. Using a cloth moistened with a 10% bleach solution, clean the underside of the lid. 7. Ensure that you clean the area where the underside of the lid contacts the seal. Inspecting and Cleaning the Buckets and Rotor CAUTION Do not operate the Centrifuge module without inspecting and cleaning the buckets and rotor routinely.
  • Page 61 Centrifuge Module Interface Operating Instructions Maintenance 2. Remove the cassettes from the buckets. Figure 10: Hettich Buckets Buckets 3. Using soap or a mild cleaning agent and water, clean the buckets and cassettes. If necessary, use isopropyl alcohol to remove any grease on the buckets.
  • Page 62 Maintenance Centrifuge Module Interface Operating Instructions Note If it is necessary to replace Hettich unit buckets, replace the buckets in sets of 4. 7. Check the areas where the buckets are supported on the rotor for cracks or other forms of wear. Figure 11: Bucket Support Area Bucket Support Area...
  • Page 63 Centrifuge Module Interface Operating Instructions Maintenance 12. Using Hettich lubricating grease, lubricate the cylinder wall of the rotor pins. Figure 12: Rotor and Pins Rotor Cylinder wall of the rotor pins Cleaning the Hettich Unit Chamber and Seals Cleaning Cycle As needed Materials Needed Cleaning cloth...
  • Page 64 Maintenance Centrifuge Module Interface Operating Instructions 2. Using an absorbent cloth and a 10% bleach and water solution, clean around the inner and outer seals, the chamber, and the lid. Ensure that you clean the area where the outer seal contacts the underside of the lid.

  • Page 65: Re-Installing The Hettich Unit

    Centrifuge Module Interface Operating Instructions Maintenance Re-Installing the Hettich Unit Perform the following steps to re-install the Hettich unit: 1. Close the drawer: a. Verify that the Hettich unit has 4 buckets installed. b. Close the lid. c. At the top right of the control panel, turn the lid knob to the Locked position.

  • Page 66: Calibrating The Speed Of The Hettich Unit Rotor

    Maintenance Centrifuge Module Interface Operating Instructions e. Holding the drawer handle, slide the Hettich unit back in the Centrifuge cabinet. f. Verify the Hettich unit drawer locks in place. CAUTION Do not proceed without confirming that the Hettich unit shelf locks in place.

  • Page 67: Resetting The Counters

    Centrifuge Module Interface Operating Instructions Maintenance b. Open the robot enclosure door. If necessary, move the robot arm out of the way to access the rotor calibration porthole on the Hettich unit hatch. WARNING Do not stand within 50 cm (19.7 inches) of the Hettich unit doors while it is operating and the access door is open.
  • Page 68 Maintenance Centrifuge Module Interface Operating Instructions 2. Select Diagnostics. 3. To reset the counter, select Maintenance Performed. 4. Select Display Counters and record the time and date of the maintenance procedure. page 68 092D0001-02 Rev. A...

  • Page 69: Troubleshooting

    4 Troubleshooting To identify and resolve events, access the Events screen for the specific Centrifuge module. The Events screen for that Centrifuge module only displays events for the Centrifuge station. For information about Events, see the ADVIA Automation Solutions Operator’s Guide. The Centrifuge Events screen displays event messages associated with a Centrifuge station and provides recommended corrective actions.

  • Page 70: Emergency Shutdown Procedure

    Troubleshooting Centrifuge Module Interface Operating Instructions Emergency Shutdown Procedure Note If you only need to stop the robot, push in the E-stop button. The Hettich unit continues operations. If you need to turn off the Centrifuge module but it is not an emergency situation, see Turning the Centrifuge Module Off ‚...

  • Page 71: Recovering From A Total Emergency Shutdown

    Centrifuge Module Interface Operating Instructions Troubleshooting 3. On the back, lower-left side of the instrument, locate and turn off the circuit breaker. Figure 6: Centrifuge (Back View) Circuit Breaker 1. Circuit breaker Recovering from a Total Emergency Shutdown CAUTION Do not use sample tubes left on the system during an emergency shutdown without checking sample status.

  • Page 72: E-Stop Conditions

    Troubleshooting Centrifuge Module Interface Operating Instructions 2. Turn the Centrifuge module on. See Turning the Centrifuge Module On‚ page 35. E-stop Conditions An error at the Centrifuge module can trigger an E-stop. When a station E-stop condition occurs, the following actions take place: •...
  • Page 73 Centrifuge Module Interface Operating Instructions Troubleshooting 2. Open the robot enclosure access door and place the hand crank in the hand crank receptacle. Figure 7: Hand Crank Placement Hand crank Hand crank receptacle Z-brake release 3. Press and hold the Z-brake release and turn the hand crank to raise the robot assembly.

  • Page 74: Using The Z-Up Feature To Raise The Robot

    Troubleshooting Centrifuge Module Interface Operating Instructions 5. Close the robot enclosure access door. 6. Pull out the E-stop button. 7. Bring the interface online. Using the Z-up Feature to Raise the Robot If an event message indicates an E-stop related to a robot issue and the robot needs to be lifted from its current position to remove a sample tube or cassette, use the Z-up button.

  • Page 75: Recovering From An E-Stop

    Centrifuge Module Interface Operating Instructions Troubleshooting If the robot is below the safety level, Z-up button cannot raise the robot. Use the hand crank to raise the robot assembly. See Lifting the Robot from the Hettich Unit ‚ page 72. Recovering from an E-stop 1.

  • Page 76: Recovering From A Loss Of Power

    Troubleshooting Centrifuge Module Interface Operating Instructions • If the spin status is Spun, the sample tube routes to the appropriate station for processing. Note If an E-stop occurs while the interface is transitioning from Shutdown to Offline, the buttons on the Centrifuge instrument panel are disabled.

  • Page 77: Recovering From A Disabled Centrifuge Module

    Centrifuge Module Interface Operating Instructions Troubleshooting • If enough power is available, the robot removes the spun cassettes from the Hettich unit and places the cassettes on the scale or in the buffer area if the scale is full. The Centrifuge module transitions to white Shutdown. Remove the sample tubes from the Centrifuge module and process the samples according to your laboratory power-loss procedure.

  • Page 78: Removing A Sample Tube From The Robot Gripper

    Troubleshooting Centrifuge Module Interface Operating Instructions 4. If sample tubes are in the Centrifuge module and the system goes to red Shutdown, bring the module interface Online. A message prompts you to select a manual or automatic method to remove the sample tubes. a.
  • Page 79 Centrifuge Module Interface Operating Instructions Troubleshooting 4. Turn the gripper release switch. This opens the gripper and the sample tube releases. Figure 9: Brake and Gripper Release Z-brake release Gripper release switch 5. Turn the gripper release switch for approximately 10 seconds to lock the gripper into the open position.

  • Page 80: Managing Sample Tube Breakage

    Troubleshooting Centrifuge Module Interface Operating Instructions Managing Sample Tube Breakage WARNING Do not reach into the Hettich centrifuge unit through the hatch to remove sample tubes, cassettes or buckets. Reaching into the Hettich centrifuge unit through the hatch can cause bodily injury. Pull out the Hettich centrifuge unit and open the lid to remove any components.

  • Page 81: Removing A Broken Tube

    Centrifuge Module Interface Operating Instructions Troubleshooting You must fix the error and select Online to bring the Centrifuge out of red Shutdown. The robot surveys the position in the cassette that the tube was going to or coming from and updates its inventory accordingly. This survey is based on the presence or absence of the tube in the cassette.

  • Page 82: Cleaning After Sample Tube Breakage

    Troubleshooting Centrifuge Module Interface Operating Instructions b. If you did not remove the sample tube, select No. Inspect the Centrifuge module for the missing tube. If you find the tube, you can manually remove it from the Centrifuge module. 4. Repeat these steps for all missing sample tubes. Cleaning after Sample Tube Breakage BIOHAZARD Wear personal protective equipment.

  • Page 83: Appendix A: Safety Information

    Appendix A: Safety Information For all safety information related to the automation system, refer to the ADVIA Automation Solutions Operator’s Guide. For information about specific labeling for this system, see Appendix D, Symbols. This information summarizes the established guidelines for handling laboratory biohazards.

  • Page 84: References

    Safety Information Centrifuge Module Interface Operating Instructions • Wear personal protective equipment such as safety glasses, gloves, lab coats or aprons when working with possible biohazard contaminants. • Keep your hands away from your face. • Cover all superficial cuts and wounds before starting any work. •...

  • Page 85: Protective Covers, Doors, And Panels

    Centrifuge module for any reason, contact your local technical support provider. Mechanical Safety Several primary areas on an ADVIA LabCell or ADVIA WorkCell CDX system contain potential mechanical hazards: • Robots on the following instruments or modules: Sample Manager ○...

  • Page 86: Electrical Safety

    • Main power control box, protected by the box cover provided by the facility. • ADVIA LabCell systems only, Utilities Cabinet, protected by the enclosure door and cabinet door. • ADVIA WorkCell CDX systems only, Utilities Enclosure, protected by the Plexiglas cover, enclosure door, and conveyor covers.

  • Page 87: Laser Safety

    Always push down the gate control button before beginning a cleaning procedure. All ADVIA LabCell and ADVIA WorkCell CDX systems are classified as CDRH Class II and EN60825-1 Class 2 systems and comply with CDRH 1040.10 and IEC 60825-1: 1993+A1: 1997+A2: 2001.
  • Page 88 Safety Information Centrifuge Module Interface Operating Instructions page 88 092D0001-02 Rev. A...

  • Page 89: Appendix B: Warranty And Support Information

    ADVIA Automation Solutions Operator’s Guide. Contact Information This section provides the following information: • The address of the Siemens authorized representative, the Siemens contact within the European community. • The Siemens addresses for obtaining service and technical information and for ordering supplies.
  • Page 90 Warranty and Support Information Centrifuge Module Interface Operating Instructions page 90 092D0001-02 Rev. A...

  • Page 91: Appendix C: Specifications

    Appendix C: Specifications For technical specifications on the Hettich ROTANTA 46 RSC ROBOTIC, refer to the Hettich operating instructions included with your system. Centrifuge Module Specifications Table 4 lists the operating and physical specifications for the Centrifuge Module: Table 4: Centrifuge Module Specifications Specification Description...

  • Page 92: Sample Tube Specifications

    Specifications Centrifuge Module Interface Operating Instructions • Forces up to 4000 RCF • Centrifuging times between 1 and 999 minutes Sample Tube Specifications The following table lists supported tubes for the Centrifuge module. WARNING Do not use glass tubes in the centrifuge module. Glass tubes can break, causing physical harm to the operator and equipment.

  • Page 93: Ups Specifications

    Centrifuge Module Interface Operating Instructions Specifications Manufacturer Product Tube Size Bottom Tube Cap Type Exceptions Name Shape Material Sarstedt 15.3 x 75 Round Plastic Screw Monovette Sarstedt 15.3 x 92 Round Plastic Screw Monovette UPS Specifications The Universal Power Supply (UPS) should meet the specifications listed in Table 6 .

  • Page 94: Conformance

    Specifications Centrifuge Module Interface Operating Instructions Conformance Table 7: Conformance Specifications IEC 61010-1:2001, Safety requirements for Electrical Equipment for Measurement, Control, and CAN/CSA C22.2 No. 61010- Laboratory use, Part 1: General 1:2004, Requirements UL61010-1:2004, EN 61010-1:2001 IEC 61010-2-081/ A1:2003, Safety requirements for Electrical Equipment for Measurement, Control, and CAN/CSA C22.2 No.

  • Page 95: Appendix D: Symbols

    Appendix D: Symbols This section describes the symbols displayed on the exterior of the Centrifuge module and on system packaging. Symbols on the module provide the location of components and warnings for proper operation. For all symbols information related to the automation system, refer to the ADVIA Automation Solutions Operator’s Guide.
  • Page 96 Symbols Centrifuge Module Interface Operating Instructions Symbol Description CAUTION Do not connect external devices to the user interface (UI) to real time (RT) connector. Connecting external devices can cause system damage. Identifies the location of the user interface (UI) to real time (RT) connector.
  • Page 97 Centrifuge Module Interface Operating Instructions Symbols Symbol Description Indicates a biological risk warning. Indicates a biological risk warning. IEC 61010-1 Safety Tested by a National Certification Body for conformity to global markets including Canada, US, and Europe. This symbol indicates a moving component that can pinch and cause injury.
  • Page 98 Symbols Centrifuge Module Interface Operating Instructions Symbol Description Indicates that no objects should be placed on the indicated area or surface. Indicates that no heavy objects should be placed on the indicated area or surface. Indicates the areas that should be closed for use.

  • Page 99: On-System Labels

    Centrifuge Module Interface Operating Instructions Symbols On-System Labels The following illustration provides the safety labels location on the front of the Centrifuge module. For more information on symbols and labels, refer to Appendix D, Symbols. Figure 10: Centrifuge Module Front View 092D0001-02 Rev.
  • Page 100 Symbols Centrifuge Module Interface Operating Instructions The following illustration provides the safety labels locations on the back of the Centrifuge module. Figure 11: Centrifuge Module Back View page 100 092D0001-02 Rev. A...
  • Page 101 Centrifuge Module Interface Operating Instructions Symbols The following illustration provides the safety labels locations on the Centrifuge module and the Hettich unit. Figure 12: Centrifuge Module and Hettich Unit View 092D0001-02 Rev. A page 101...
  • Page 102 Symbols Centrifuge Module Interface Operating Instructions The following illustration provides the safety labels locations on the Centrifuge module Robot assembly. Figure 13: Centrifuge Module Robot Assembly View page 102 092D0001-02 Rev. A...

  • Page 103: Appendix E: Glossary

    Definition or Usage Access hatch Opening in the Centrifuge module table top for loading and unloading cassettes. ADVIA A term used by Siemens to describe its product line of Automation automated systems, including the ADVIA LabCell and Solutions ADVIA WorkCell CDX systems.
  • Page 104 Glossary Centrifuge Module Interface Operating Instructions Term Definition or Usage Gate control An on/off button located on top of the divert gate that button turns the station power, divert gate, and interface gate on and off. Press the gate control button to turn the station off.
  • Page 105 Centrifuge Module Interface Operating Instructions Glossary Term Definition or Usage Light tower Vertically stacked colored lights that indicate system status information. The color of an illuminated light indicates the operating status of a robot or gate. • Red indicates a serious error occurred on the automation system.
  • Page 106 Glossary Centrifuge Module Interface Operating Instructions Term Definition or Usage Online Instrument, module, or station is operational. The automation system diverts sample tubes to the station’s interface gate, where they are picked by the robot and processed or directly aspirated at the gate. Overview screen Main screen of the LineMaster workspace that displays the system configuration.
  • Page 107 Centrifuge Module Interface Operating Instructions Glossary Term Definition or Usage Robot arm Mechanism that extends from the z-post of a robot assembly and contains a set of grippers at the end of the arm. The robot arm contains a tube or rack release button that allows the operator to open the grippers manually, when necessary.
  • Page 108 Glossary Centrifuge Module Interface Operating Instructions Term Definition or Usage Shutdown A station is not in communication with the LineMaster computer. In the shutdown state, the robot or instrument stops placing and picking sample tubes. Independent of the automation system, the instruments may continue operation.
  • Page 109 Centrifuge Module Interface Operating Instructions Glossary Term Definition or Usage Y-axis Mechanism in the x-axis that allows the robot to swing away from the x-axis to pick and place tubes at the Sample Manager or robot instrument stations. Z-axis Path that a robot follows when it moves in a vertical direction.
  • Page 110 Glossary Centrifuge Module Interface Operating Instructions page 110 092D0001-02 Rev. A...
  • Page 111 Index Numerics Centrifuge image 8, 36 2-cassette processing 28, 41 monitoring 39 4-cassette processing 41 protective covers, doors, panels 85 turning off 40 turning on 35 acceleration 27 centrifuge activities 25 access lid 103 Centrifuge contents area 23 addresses 89 Hettich unit 23 sample area 23 Centrifuge gates...
  • Page 112 Index Centrifuge Module Interface Operating Instructions Events screen 20, 69 image 20 decapper 103 using 69 decapper module image 17 gate 103 deceleration 27 gate calibration area 24 Details index interface gate 24 screen 19 turn on gate calibration 24 detecting gate control button 104 broken tube 80...
  • Page 113 Centrifuge Module Interface Operating Instructions Index chamber and seals 63 robot loading to Hettich unit 31 cleaning 59 rotor and pin 63 image 10, 57, 58, 61, 62, 63, 64 scale 15 lifting robot from 72 Test List screen 21 loading timers 27 interface computer 13, 104 maintenance 55...
  • Page 114 Index Centrifuge Module Interface Operating Instructions maintenance area 24 maintenance performed 25 pick 106 mechanical safety 85 pick barcode messages gate pick position 23 battery power remaining 16 pick position 106 low battery 16 Pick Request 22 on battery 16 on bypass mode 16 Picking 23 missing tube...
  • Page 115 Centrifuge Module Interface Operating Instructions Index disabled Centrifuge 77 Pick Request 22 E-Stop 75 Picking 23 loss of power 76 Place Request 23 Placing 23 re-installing routing to centrifuge 41 Hettich unit 65 by LIS code 42 reinstalling by location 44 image 65 by sample type 43 removing...
  • Page 116 27 Target RCF 27 spin time 27 Target RPMs 27 temperature 28 temperature 28 shutdown 108 terminate 24 Siemens representative 89 test 108 signals test list 104 output to AIA-2000 22 SIQ 108 Test List screen 21 SIQ station 108...
  • Page 117 Centrifuge Module Interface Operating Instructions Index X-axis 108 Y-axis 109 Z-axis 109 Z-up 74 092D0001-02 Rev. A Page 117...
  • Page 118 Index Centrifuge Module Interface Operating Instructions page 118 092D0001-02 Rev. A...

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