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New Flyer Xcelsor 2019 Service Manual

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SERVICE MANUAL BULLETIN
This Service Manual Bulletin is prepared by the Publications Department of New Flyer Industries
VEHICLE LENGTH
VEHICLE TYPE
FUEL TYPE
SUBJECT
SECTION TITLE
DETAILS
SMB-189
Canada ULC. Refer to details below.
SMB-189
ISSUE DATE: Dec 20 2019
APPLICABILITY
 30ft.
 35ft.
 MiDi
®
Xcelsior
®
 Low Floor
 High Floor
 Diesel
 Diesel/Electric
 Trolley/Electric
Fuel Cell
High Voltage Safety - Lockout / Tagout & De-Energizing & Energizing
Procedure
Lockout / Tagout & De-Energizing & Energizing Procedure
This bulletin provides revised lockout / tagout and de-energizing and
energizing procedures on your New Flyer vehicles in Three Parts.
Make this Service Bulletin available to service personnel to inform them
of changed information.
The New Flyer vehicles described in this manual may be protected by one or more
patents and design applications or registrations in the United States and Canada,
and in other countries. Refer to "Vehicle Patent Information" in this manual.
Copyright © 2019 New Flyer Industries Canada ULC
 40ft.
 60ft.
 Invero
®
 CNG
 LNG
Battery/Electric
ALL
 ALL
 ALL
1 of 12

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Summary of Contents for New Flyer Xcelsor 2019

  • Page 1 New Flyer vehicles in Three Parts. Make this Service Bulletin available to service personnel to inform them of changed information. The New Flyer vehicles described in this manual may be protected by one or more SMB-189 1 of 12 patents and design applications or registrations in the United States and Canada, and in other countries.
  • Page 2 2. s145303a.svg Fig. 1: Locking / Tagging Out The New Flyer vehicles described in this manual may be protected by one or more 2 of 12 SMB-189 patents and design applications or registrations in the United States and Canada, and in other countries.
  • Page 3 New Flyer Service Manual for guidelines. s145301a.svg Fig. 2: Low Voltage Verification The New Flyer vehicles described in this manual may be protected by one or more SMB-189 3 of 12 patents and design applications or registrations in the United States and Canada, and in other countries.
  • Page 4 - 3” on page 5. s145302a.svg Fig. 3: High Voltage Verification - 1 The New Flyer vehicles described in this manual may be protected by one or more 4 of 12 SMB-189 patents and design applications or registrations in the United States and Canada, and in other countries.
  • Page 5 Fig. 4: High Voltage Verification - 2 s145305a.svg Fig. 5: High Voltage Verification - 3 The New Flyer vehicles described in this manual may be protected by one or more SMB-189 5 of 12 patents and design applications or registrations in the United States and Canada, and in other countries.
  • Page 6 HV Junction Box on the side of the ESS. s145311a.svg Fig. 6: Manual Service Disconnect - 1 The New Flyer vehicles described in this manual may be protected by one or more 6 of 12 SMB-189 patents and design applications or registrations in the United States and Canada, and in other countries.

  • Page 7: Energizing Procedure

    Fig. 8: Manual Service Disconnect - 3 The New Flyer vehicles described in this manual may be protected by one or more SMB-189 7 of 12 patents and design applications or registrations in the United States and Canada, and in other countries.
  • Page 8 VDC battery bus bars. Measure in the Fig. 9: Low Voltage Verification main fusebox between the 24V bus bar The New Flyer vehicles described in this manual may be protected by one or more 8 of 12 SMB-189 patents and design applications or registrations in the United States and Canada, and in other countries.
  • Page 9 Fig. 10: High Voltage Verification - 1 s145304a.svg Fig. 11: High Voltage Verification - 2 The New Flyer vehicles described in this manual may be protected by one or more SMB-189 9 of 12 patents and design applications or registrations in the United States and Canada, and in other countries.
  • Page 10 (or strings) located in the driver, press on tab #2 and release tab. ESS. The New Flyer vehicles described in this manual may be protected by one or more 10 of 12 SMB-189 patents and design applications or registrations in the United States and Canada, and in other countries.
  • Page 11 Fig. 14: Release Connector Tab #1 Fig. 16: Locking Cable Cover The New Flyer vehicles described in this manual may be protected by one or more SMB-189 11 of 12 patents and design applications or registrations in the United States and Canada, and in other countries.
  • Page 12 7. Remove “Safety Barricade” with warning lights and “Danger High Voltage” signs around the vehicle perimeter. The New Flyer vehicles described in this manual may be protected by one or more 12 of 12 SMB-189 patents and design applications or registrations in the United States and Canada, and in other countries.