SIEB & MEYER 0SD4S Series Hardware Description
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SIEB & MEYER 0SD4S Series Hardware Description

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SIEB & MEYER
Drive System SD4S
Hardware Description
D-00000315.1
2022-10-04

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  • Page 1 SIEB & MEYER Drive System SD4S Hardware Description D-00000315.1 2022-10-04...
  • Page 2 Copyright Original instructions, Copyright © 2022 SIEB & MEYER AG All rights reserved. This manual or extracts thereof may only be copied with the explicit authorization by SIEB & MEYER AG. Trademarks All product, font and company names mentioned in this manual may be trademarks or registered trademarks of their respective companies.

  • Page 3: Table Of Contents

    Table of Contents About this Manual..............Illustration of Warnings....................6 Technical Symbols....................... Abbreviations........................7 General Information.............. Safety Instructions..............9 Standards and Regulations..................Working on the Device....................10 Appropriate Use......................10 Reasonably Foreseeable Misuse................Electrical Connection....................12 Operation........................13 Maintenance........................14 Disposal........................14 Legal Warranty......................15 Unit Assembly Complying EMC........Emission of Line and Field Interferences According to Category C3....16 Drive Amplifier SD4S............
  • Page 4 Table of Contents 6.2.3 0SD4SD1E1Cxxxx (230 V / 2.4 kW)................6.2.3.1 Dimensions and Mounting......................6.2.3.2 Technical Data..........................Electrical Specification............................ Performance Curves: Vector Control, V/f Control................... Performance Curves: BLDC Control.......................56 Overload Times: Vector Control, V/f Control....................Overload Times: BLDC Control........................57 6.2.3.3 Connectors, Displays and Buttons....................58 Connectors................
  • Page 5 Table of Contents 10.1 X90 – Resolver......................10.2 X90 – Sin/Cos Encoder, Linear Hall Encoder............96 SD4 Drive Messages............11.1 Error Messages......................97 11.2 Messages........................Appendix................103 Exception......................103 Manufacturers......................104 SIEB & MEYER Accessories..................104 B.1.1 Connector Kits........................... Phoenix Contact......................B.2.1 Surge Arrestor FLASHTRAB..................... B.2.2 Shield Connection Clamps......................

  • Page 6: About This Manual

    About this Manual About this Manual This chapter describes symbols, signal words and abbreviations used in this manual. Note You can download more documentation from the SIEB & MEYER website under https:// www.sieb-meyer.com/downloads-144.html. Illustration of Warnings In this manual, the warnings listed below are used. Depending on their degree of risk, the risk levels listed below exist: DANGER Imminent risk of injury...

  • Page 7: Abbreviations

    About this Manual Abbreviations DHCP Dynamic Host Configuration Protocol: communication protocol for assign- ing the network configuration to clients using a server HSPAM high-speed pulse amplitude modulation hardware n.c. not connected OSSD output signal switching device pulse amplitude modulation Power over Ethernet: power supply via Ethernet pulse width modulation SERVO servo control...

  • Page 8: General Information

    General Information General Information This manual describes the drive systems of the series SD4S. These devices allow op- eration of high-dynamic servo motors as well as synchronous and asynchronous high- frequency spindles. The devices are equipped with interfaces for different sensor systems allowing to drive motors with resolvers as well as SinCos, EnDat, Hall, linear Hall, incremental and field plate sensors.

  • Page 9: Safety Instructions

    Safety Instructions Safety Instructions These safety instructions include important information regarding your safety and must be observed during installation and operation of SIEB & MEYER devices. Read them carefully and keep them for later use. Also adhere to safety instructions in the product documentation and on the device. Standards and Regulations SIEB &...

  • Page 10: Working On The Device

    Safety Instructions Working on the Device WARNING trained staff → To avoid risks of serious injuries and material damage any works re- garding installation, initial operation and maintenance must be carried out by trained staff only! Furthermore, electricians who connect feed- in systems must be approved by the local DSO (distribution system operator).

  • Page 11: Reasonably Foreseeable Misuse

    Safety Instructions Terms according to DIN EN 61800 Before initial operation, make sure that the machine will not expose danger (e.g. run- away moves). The conformity with the safety standards DIN EN 60204-1 and DIN EN 61800-5-1 must be ensured. The manufacturer of the system or the machine has to meet the requirements of the legal values regarding the Electromagnetic Compatibility (EMC).

  • Page 12: Electrical Connection

    Safety Instructions To avoid injuries and material damage any use, installation and setup of SIEB & MEYER products by non-experts which exceed the technical data specified in the product docu- mentation (high voltages, temperatures etc.) is considered to be not intended use and forbidden.

  • Page 13: Operation

    Safety Instructions Consider that the mains supply must be protected via an overload release with re- stricted guidance for each mains phase. The mains line should not be switched on, before the work is completed. Before turning on the unit the first time, make sure that the connected machine will not have runaway axes.

  • Page 14: Maintenance

    Safety Instructions WARNING Risk of injuries and material damage due to flying parts Persons may be injured or material be damaged, if screws of the front pan- els and housing parts are not fastened. → Before the initial operation of the installation ensure that all screws are tightened.

  • Page 15: Legal Warranty

    Safety Instructions Legal Warranty SIEB & MEYER products are liable to a legal warranty of at least one year. Any claims for the products beyond this warranty shall be declared in an additional contractual agreement between SIEB & MEYER and the customer. Claims for damages are excluded: ▶...

  • Page 16: Unit Assembly Complying Emc

    Unit Assembly Complying EMC Unit Assembly Complying EMC Note The EU guidelines for electromagnetic compatibility (EMC) must be considered for the initial operation of all SIEB & MEYER devices. The manual "EMC Guidelines" is available in German and English and includes: ▶...
  • Page 17 Unit Assembly Complying EMC...

  • Page 18: Drive Amplifier Sd4S

    Drive Amplifier SD4S Drive Amplifier SD4S Connection Examples Power supply 0SD4S X13/X14 24 V Logic Fieldbus IN/OUT etc. supply Ethernet based (optional) (essential) Parameterization Ballast Initial operation Ethernet resistor 10/100 Mbit Modbus TCP Rinternal: bridge 5 and 6 Rint Rexternal: between 4 and 6 Rinternal Rext CANopen...

  • Page 19: Type Plate

    Drive Amplifier SD4S Type Plate Fig. 2: Example of type plate SD4S Meaning Explanation Type designation Composed of module type with indication of performance range and output voltage (see page IP code Indicates the level of protection of the device against touching or intrusion of solid objects (1st digit) and water ingress (2nd digit) Device version Indicates the version of the hardware;...

  • Page 20: Sd4 Type Designation

    Drive Amplifier SD4S SD4 Type Designation Type: e.g. SD4SB1D1C100Uabcd Version: e.g. 3.000 0SD4xbkXYZfpszabcd Generation 0SD4 x: product series [A-Z] A= accessory C= customized M= multilevel output stage topology S= stand-alone with integrated power supply unit b: type of construction [A-Z] k: type of cooling [0...9] 1= active air cooling (fan) X: current class [A-Z]...

  • Page 21: Sd4S Variants Overview

    Drive Amplifier SD4S Device version X.XXX Continuous counter: If there is no device version, 0.000 is indicated here. If a device is exchanged by a device of another version, please contact SIEB & MEYER to check whether the devices are compatible or not. In addition, the device version indicates the update capability of the internal device soft- ware, e.g.

  • Page 22: Rear Panel Mounting

    Drive Amplifier SD4S Rear Panel Mounting Note SD4S devices must be installed in a switch cabinet. The device is designed for vertical rear panel mounting. Other setup positions are pos- sible but you must consult SIEB & MEYER before. Suitable fastening screws: M6 according to ISO 4762 ▶...

  • Page 23: Installation And Operation

    Drive Amplifier SD4S Note The maximum storage period is 2 years. Electrolytic capacitors produce high leakage currents when a voltage is applied after a long storage period without applied voltage and must be reformed. For this purpose, the operating voltage is applied via a 1 kΩ se- ries resistor for one hour.

  • Page 24: Current Derating Due To Site Altitude And Temperature

    Drive Amplifier SD4S 5.6.3 Current Derating Due to Site Altitude and Temperature The following table indicates the rated current in percent depending on the site altitude and the ambient temperature: Site altitude above MSL Temperature ≤1000 m ≤2000 m ≤40 °C 100 % 85 % ≤50 °C...

  • Page 25: Technical Data Of Interfaces

    Drive Amplifier SD4S 5.6.6 Technical Data of Interfaces Interface Property Value analog input Working range ±10 V ▶ differential Max. input voltage ±12 V Resolution 14 Bit Linearity < 0.1 % Offset error < 0.1 % Input impedance 10 kΩ Sampling rate 4 kHz Vref 10 V: max.

  • Page 26: Motor Control

    Drive Amplifier SD4S Interface Property Value encoder 1 Interface type RS422 (5 V) ▶ AB encoder, 2.5 Mbaud encoder, Encoder supply 5.3 V BISS-C, 5 V pulse encoder (compati- max. 500 mA (X6 + X7 together) ble with RS422) Count frequency 5 MHz per track 20 MHz after quadruplication Short-circuit proof...

  • Page 27: Specification Of Real Time Clock

    Drive Amplifier SD4S Sampling rate Unit Value Sampling rate position control Tab. 5: Motor control 5.6.8 Specification of Real Time Clock The real time clock is used to determine the timing of device status messages. When the device is connected via fieldbus or Ethernet, clock synchronization is possible via this interface.

  • Page 28: Device Variants Sd4S

    Device Variants SD4S Device Variants SD4S Mains Supply 50 V 6.1.1 0SD4SB1D1Axxxx (50 V / 0.3 kW) Features: ▶ integrated power supply unit, 1-phase mains supply up to 50 V ▶ output power up to 0.3 kW ▶ safety circuit (STO) Fig.

  • Page 29: Dimensions

    Device Variants SD4S 6.1.1.1 Dimensions Fig. 8: Dimensions of 0SD4SB1D1Axxxx in mm (inch) For information on mounting refer to chapter 5.5 “Rear Panel Mounting”, page Drive System SD4S - Hardware Description...

  • Page 30: Technical Data

    Device Variants SD4S 6.1.1.2 Technical Data Electrical Specification NOTICE Continuous duty (S1) with a load >75 % rated output active power Consequence: premature aging of the electrolytic capacitors → Remedy: mains choke is mandatory (see below) Device variant Unit 0SD4SB1D1Axxxx Mains supply Phase conductors 1 AC...
  • Page 31 Device Variants SD4S Device variant Unit 0SD4SB1D1Axxxx Rated current derating frequency Rated output current at 0 Hz page 24 Peak output current at 0 Hz 14.0 (2.2 s) 14.0 (2.2 s) 14.0 (1.4 s) 14.0 (0.9 s) Rated output active power Rated output apparent power Peak output apparent power Max.

  • Page 32: Performance Characteristics

    Device Variants SD4S Performance Characteristics Output active power (50 V mains supply): Output active current (50 V mains supply): Fig. 9: Active power 0SD4SB1D1Axxxx Fig. 10: Active current 0SD4SB1D1Axxxx Overload Times Load cutoff: Overload cutoff: Fig. 11: Load cutoff 0SD4SB1D1Axxxx Fig.

  • Page 33: Connectors, Displays And Buttons

    Device Variants SD4S 6.1.1.3 Connectors, Displays and Buttons Status DHCP Rint SK 8 M-TEMP Rext >5min Fig. 13: Views 0SD4SB1D1Axxxx: front panel (left), top side (middle) and bottom side (right) Name Meaning Description 2/3/4 Status LEDs for the device page 93 1/5/6 Status LEDs for the fieldbus DHCP...
  • Page 34 Device Variants SD4S Name Meaning Description SK 8 Mounting holes for shield connection clamp SK 8 by Phoenix page 85 Contact Note You can order the suitable connector kit for device variant 0SD4SB1D1Axxxx under ar- ticle number 32299619 (p. 105) at SIEB &...

  • Page 35: Mains Supply 230 V

    Device Variants SD4S Mains Supply 230 V 6.2.1 0SD4SB1D1Cxxxx (230 V / 0.8 kW) Features: ▶ integrated power supply unit, 1-phase mains supply up to 230 V ▶ output power up to 0.8 kW ▶ safety circuit (STO) Fig. 14: Device view 0SD4SB1D1Cxxxx NOTICE Restriction of cooling air flow If the air flow cooling the device is obstructed, the device could overheat and possibly...

  • Page 36: Dimensions

    Device Variants SD4S 6.2.1.1 Dimensions Fig. 15: Dimensions 0SD4SB1D1Cxxxx in mm (inch) For information on mounting refer to chapter 5.5 “Rear Panel Mounting”, page Drive System SD4S - Hardware Description...

  • Page 37: Technical Data

    Device Variants SD4S 6.2.1.2 Technical Data Electrical Specification NOTICE Continuous duty (S1) with a load >75 % rated output active power Consequence: premature aging of the electrolytic capacitors → Remedy: mains choke is mandatory (see below) Device variant Unit 0SD4SB1D1Cxxxx Mains supply Phase conductors 1 AC...
  • Page 38 Device Variants SD4S Device variant Unit 0SD4SB1D1Cxxxx Rated current derating frequency Rated output current at 0 Hz page 24 Peak output current at 0 Hz 14.0 (2.3 s) 14.0 (2.4 s) 14.0 (1.7 s) 14.0 (1.2 s) Rated output active power at 230 V / 110 V 0.8 / 0.4 mains supply Rated output apparent power at 230 V / 110 V...

  • Page 39: Performance Characteristics

    Device Variants SD4S Performance Characteristics Output active power 110 V mains supply: 230 V mains supply: Fig. 16: Active power 0SD4SB1D1Cxxxx (110 V) Fig. 17: Active power 0SD4SB1D1Cxxxx (230 V) Output active current 110 V mains supply: 230 V mains supply: Fig.

  • Page 40: Connectors, Displays And Buttons

    Device Variants SD4S 6.2.1.3 Connectors, Displays and Buttons Status DHCP Rint SK 8 Rext M-TEMP >5min Fig. 22: Views 0SD4SB1D1Cxxxx: front panel (left), top side (middle) and bottom side (right) Name Meaning Description 2/3/4 Status LEDs for the device page 93 1/5/6 Status LEDs for the fieldbus DHCP...
  • Page 41 Device Variants SD4S Name Meaning Description SK 8 Mounting holes for shield connection clamp SK 8 by Phoenix page 85 Contact Note You can order the suitable connector kit for the device variant 0SD4SB1D1Cxxxx at SIEB & MEYER under article number 32299619 (p.

  • Page 42: 0Sd4Sc1E1Cxxxx (230 V / 1.6 Kw)

    Device Variants SD4S 6.2.2 0SD4SC1E1Cxxxx (230 V / 1.6 kW) Features: ▶ integrated power supply unit, 1-phase mains supply up to 230 V ▶ output power up to 1.6 kW ▶ safety circuit (STO) Fig. 23: Device view 0SD4SC1E1Cxxxx NOTICE Restriction of cooling air flow If the air flow cooling the device is obstructed, the device could overheat and possibly become damaged.

  • Page 43: Dimensions And Mounting

    Device Variants SD4S 6.2.2.1 Dimensions and Mounting 186 (7.33) 64 (2.5) 181 (7.14) 60 (2.36) 6,4 (0.25) 11 (0.43) 7 (0.28) 7 (0.28) 6,4 (0.25) 32 (1.26) Fig. 24: Dimensions 0SD4SC1E1Cxxxx in mm (inch) Drive System SD4S - Hardware Description...
  • Page 44 Device Variants SD4S Mounting ▶ 2-point mounting: fastened at and notch → mechanical stability: class 3M1 ▶ 3-point mounting: fastened at keyhole and drill holes → mechanical stability: class 3M2 For more information on mounting refer to chapter 5.5 “Rear Panel Mounting”, page Drive System SD4S - Hardware Description...

  • Page 45: Technical Data

    Device Variants SD4S 6.2.2.2 Technical Data Electrical Specification NOTICE Continuous duty (S1) with a load >75 % rated output active power Consequence: premature aging of the electrolytic capacitors → Remedy: mains choke is mandatory (see below) Device variant Unit 0SD4SC1E1Cxxxx Mains supply Phase conductors 1 AC...
  • Page 46 Device Variants SD4S Device variant Unit 0SD4SC1E1Cxxxx Rated current derating frequency Rated output current at 0 Hz page 24 Peak output current at 0 Hz 28.0 (0.9 s) 28.0 (1.0 s) 28.0 (0.7 s) 28.0 (0.5 s) Rated output active power at 230 V / 110 V 1.6 / 0.8 mains supply Rated output apparent power at 230 V / 110 V...

  • Page 47: Performance Characteristics

    Device Variants SD4S Performance Characteristics Output active power 110 V mains supply: 230 V mains supply: Fig. 25: Active power 0SD4SC1E1Cxxxx (110 V) Fig. 26: Active power 0SD4SC1E1Cxxxx (230 V) Output active current 110 V mains supply: 230 V mains supply: Fig.

  • Page 48: Connectors, Displays And Buttons

    Device Variants SD4S 6.2.2.3 Connectors, Displays and Buttons Status DHCP Rint SK 8 M-TEMP Rext >5min Fig. 31: Views 0SD4SC1E1Cxxxx: front panel (left), top side (middle) and bottom side (right) Name Meaning Description 2/3/4 Status LEDs for the device page 93 1/5/6 Status LEDs for the fieldbus DHCP...
  • Page 49 Device Variants SD4S Name Meaning Description SK 8 Mounting holes for shield connection clamp SK 8 by Phoenix page 85 Contact Note You can order the suitable connector kit for the device variant 0SD4SC1E1Cxxxx at SIEB & MEYER under article number 32299619 (p.

  • Page 50: 0Sd4Sd1E1Cxxxx (230 V / 2.4 Kw)

    Device Variants SD4S 6.2.3 0SD4SD1E1Cxxxx (230 V / 2.4 kW) Features: ▶ integrated power supply unit, 1-phase mains supply up to 230 V ▶ output power up to 2.4 kW ▶ safety circuit (STO) Fig. 32: Device view 0SD4SD1E1Cxxxx NOTICE Restriction of cooling air flow If the air flow cooling the device is obstructed, the device could overheat and possibly become damaged.

  • Page 51: Dimensions And Mounting

    Device Variants SD4S 6.2.3.1 Dimensions and Mounting 84 (3.31) 186 (7.33) 181 (7.14) 80 (3.15) 6,4 (0.25) 11 (0.43) 7 (0.28) 7 (0.28) 6,4 (0.25) 45 (1.77) Fig. 33: Dimensions 0SD4SD1E1Cxxxx in mm (inch) Drive System SD4S - Hardware Description...
  • Page 52 Device Variants SD4S Mounting ▶ 2-point mounting: fastened at and notch → mechanical stability: class 3M1 ▶ 3-point mounting: fastened at keyhole and drill holes → mechanical stability: class 3M2 For more information on mounting refer to chapter 5.5 “Rear Panel Mounting”, page Drive System SD4S - Hardware Description...

  • Page 53: Technical Data

    Device Variants SD4S 6.2.3.2 Technical Data Electrical Specification NOTICE Continuous duty (S1) with a load >75 % rated output active power Consequence: premature aging of the electrolytic capacitors → Remedy: mains choke is mandatory (see below) Device variant Unit 0SD4SD1E1Cxxxx Mains supply Phase conductors 1 AC...
  • Page 54 Device Variants SD4S Device variant Unit 0SD4SD1E1Cxxxx Rated current derating frequency Rated output current at 0 Hz 11.3 11.3 page 24 Peak output current at 0 Hz 28.0 (0.9 s) 28.0 (0.9 s) 28.0 (0.7 s) 28.0 (0.5 s) Rated output active power at 230 V / 110 V 2.4 / 1.2 mains supply Rated output apparent power at 230 V / 110 V...
  • Page 55 Device Variants SD4S Output data for BLDC control: Device variant Unit 0SD4SD1E1Cxxxx Output data (±3 %) BLDC control Drive function Operating frequency Rated output current 16.0 16.0 16.0 16.0 Peak output current 28.0 (2.0 s) 28.0 (2.0 s) 28.0 (1.4 s) 28.0 (1.1 s) S6 current (see page...

  • Page 56: Performance Curves: Vector Control, V/F Control

    Device Variants SD4S Performance Curves: Vector Control, V/f Control Output active power for vector control and V/f control 110 V mains supply: 230 V mains supply: Fig. 34: Active power 0SD4SD1E1Cxxxx (110 V) Fig. 35: Active power 0SD4SD1E1Cxxxx (230 V) Output active current for vector control and V/f control 110 V mains supply: 230 V mains supply:...

  • Page 57: Overload Times: Vector Control, V/F Control

    Device Variants SD4S Output active current for BLDC control 110 V mains supply: 230 V mains supply: Fig. 40: Active current 0SD4SD1E1Cxxxx (110 V) Fig. 41: Active current 0SD4SD1E1Cxxxx (230 V) Overload Times: Vector Control, V/f Control Load cutoff for vector control and V/f control: Overload cutoff for vector control and V/f control: Fig.

  • Page 58: Connectors, Displays And Buttons

    Device Variants SD4S 6.2.3.3 Connectors, Displays and Buttons Status DHCP Rint SK 8 Rext M-TEMP >5min Fig. 46: Views 0SD4SD1E1Cxxxx: front panel (left), top side (middle) and bottom side (right) Name Meaning Description 2/3/4 Status LEDs for the device page 93 1/5/6 Status LEDs for the fieldbus DHCP...
  • Page 59 Device Variants SD4S Note You can order the suitable connector kit for the device variant 0SD4SD1E1Cxxxx at SIEB & MEYER under article number 32299619 (p. 105). Drive System SD4S - Hardware Description...

  • Page 60: Connectors

    Connectors Connectors Operation of the Terminal Connectors SIEB & MEYER uses terminal blocks by Phoenix Contact (www.phoenixcontact.com). In this manual you find the following supplementary notes for connection via terminal blocks: ▶ Phoenix Contact name of the terminal block (e.g."MC", "PC4") ▶...
  • Page 61 Connectors NOTICE Risk of cable damage due to mechanical loads Cables that are exposed to mechanical loads, e.g. trailing chains or similar, must be suit- ed for this purpose. Otherwise, damage may occur. SIEB & MEYERcables are not suit- able for trailing chains! →...

  • Page 62: Motor Cable

    Connectors free cable laying with suspension ropes or on cable racks with a min. distance of 0.3 × cable diameter to the wall (multicore or sheathed cables) The following correction factors are provided for deviating ambient temperatures: Ambient temperature T [°C] Correction factor 1.15 1.08...

  • Page 63: Communication Cables

    Connectors NOTICE Disturbing ground loops Incorrect connection of protective earth connections in motor cables may cause disturb- ing ground loops and malfunction of the motor. → The described measures prevent disturbing ground loops. → Connect the protective earth conductors additionally led in motor cables directly to the shield line and label them with or PE.

  • Page 64: Cables For The Rotor Position Detection

    Connectors RJ45 Use only high-quality RJ45 cables. Low priced RJ45 cables can damage the female RJ45 connector. The dimensions of the cable connectors deviate frequently from the standard dimensions. Thus, they cause problems with the electrical contact after only few connecting cycles. 7.2.3 Cables for the Rotor Position Detection Use shielded lines and shielded D-sub shells for wiring the different measuring systems.
  • Page 65 Connectors X6 (ENC1) Name Meaning (measuring system 1) M1_A+ Track A+ M1_A− Track A− M1_N+ Zero pulse + M1_N− Zero pulse − Ground M1_B+ Track B+ M1_B− Track B− VCC5.3 5.3 V supply voltage M1_AUX+ Pulse IN (5 V) X7 (ENC2) Name Meaning (measuring system 2 / ext.

  • Page 66: Hall Sensor Rs422

    Connectors 7.4.1 Hall Sensor RS422 Drive RS422 Hall sensor (twisted pair) M1_A+ 2.2 nF 120 Ω 2.2 nF M1_A- M1_B+ 2.2 nF 120 Ω 2.2 nF M1_B- M1_N+ 2.2 nF 120 Ω 2.2 nF M1_N- VCC5.3 Shield Fig. 49: Hall sensor RS422 (X6) 7.4.2 Pulse Encoder 5 V Drive...

  • Page 67: Incremental Encoder With Ttl Signals

    Connectors 7.4.3 Incremental Encoder with TTL Signals The connection is implemented according to interface standard EIA-422. Motor encoder Drive X6/X7 M1/2 A+ 120 Ω M1/2 A− − M1/2 B+ 120 Ω M1/2 B− − M1/2 N+ 120 Ω M1/2 N− −...

  • Page 68: Encoder Emulation

    Connectors 7.4.4 Encoder Emulation Drive Second control M2_A+ 10 Ω M2_A- 10 Ω M2_B+ 10 Ω M2_B- 10 Ω M2_N+ 10 Ω M2_N- 10 Ω VCC5.3 ¡ 0V / GND Fig. 52: Encoder emulation (X7) X10 – Communication RS232/RS485/CAN COM interface for the connection of the operating terminal and for CANopen and Mod- bus RTU networks 9-pole male D-sub connector Name...

  • Page 69: Rs232 Diagnosis

    Connectors Note CAN bus: This is a multiport connector. Therefore the pin assignment does not comply with the CiA standard und must be adapted accordingly. 7.5.1 RS232 Diagnosis Note This RS232 interface provided at connector X10 is a lower level diagnosis interface, e.g. for the program PuTTY.

  • Page 70: Rs485 Bus

    Connectors 7.5.2 RS485 Bus The RS485 interface is designed according to ISO 8482:1993. Drive Control RS485 D+ DATA 120 Ω RS485 D– DATA 5, 9 0V / GND Fig. 55: RS485 interface (X10) 7.5.3 CAN Bus The CAN interface is designed according to ISO 11898. It is a two-wire connection with differential signals.

  • Page 71: X11 - Ethernet 10/100 Mbit

    Connectors X11 – Ethernet 10/100 Mbit Ethernet interface for the communication with the connected PC for parameterization and initial operation (Modbus TCP protocol) 8-pole female RJ45 connector, shielded, Ethernet connection for standard patch ca- bles Pin / LED Name / Status Meaning LED 0 Green...

  • Page 72: X12 - Inputs/Outputs

    Connectors X12 – Inputs/Outputs I/O interface: 1 digital relay output, 4 digital outputs, 8 digital inputs, 1 analog input (dif- ferential), 1 analog output 2 × 12-pole PCB connector, suitable for mating connector DFMC 0,5/12-ST-2,54 (Phoenix Contact) Mating con- Name Meaning nector X12 Side A...

  • Page 73: Digitale Inputs In1 To In8

    Connectors ▶ Conductor cross section flexible, with ferrule, with plastic sleeve: 0.14 to 0.25 mm² ▶ Connection method: Push-in spring connection (p. 60) 7.7.1 Digitale Inputs IN1 to IN8 You parameterize the functions of the inputs in the software drivemaster4. Drive 24 V B5 to B12...

  • Page 74: Digital Outputs Out2 To Out5

    Connectors 7.7.3 Digital Outputs OUT2 to OUT5 The output driver for the outputs OUT2 to OUT5 at connector X12 can operate as sink driver or as source driver. You can set the desired driver type in the software drivemas- ter4. You also parameterize the functions of the outputs in the software drivemaster4. The outputs are short-circuit proof and generate a corresponding error message.

  • Page 75: Analog Output Aout

    Connectors 7.7.5 Analog Output AOUT The analog output at X12/pin A5 is referenced to GND. You can use it as simple refer- ence for different functions that are configurable by parameters. You parameterize the desired function in the software drivemaster4. Maximum load up to: ±10 V /20 mA, short-circuit proof Drive...

  • Page 76: Hall Sensor (Open Collector)

    Connectors 7.7.6 Hall Sensor (Open Collector) The Hall sensor (open collector) is implemented for device version 4.000 and higher. Hall sensor Drive (open collector) Function 12 V 1.2 kΩ 15 kΩ 2.2 nF 4.7 kΩ Function 12 V 1.2 kΩ 15 kΩ...

  • Page 77: X13/X14 - Fieldbus In/Out

    Connectors X13/X14 – Fieldbus IN/OUT Fieldbus extension for the connection of a PLC (no retrofit possible) 2 × 8-pole female RJ45 connector, shielded X13 IN Pin/LED Name/Color Meaning VC− PoE (NC) RX− Receive data − PoE (NC) Receive data + TX−...

  • Page 78: X32 - 24 V Logic Supply

    Connectors X32 – 24 V Logic Supply Connection of 24 V source to supply (directly or indirectly) the logic, the I/O output volt- age (X12), the STO auxiliary voltage (X70) and the device fan 2-pole PCB connector, suitable for the following mating connectors ▶...
  • Page 79 Connectors 6-pole PCB connector, suitable for mating connector FKC 2,5 HC/ 6-ST-5,08 (Phoenix Contact) Mating connector X33 Name Meaning Protective conductor Neutral conductor Main supply Rext Connection for external ballast resistor Rint Input for internal ballast resistor DC link connection for external ballast resis- tor or bridge to Rint for internal ballast resis- Specification of terminal connections: ▶...

  • Page 80: Connecting The Mains Supply And Ballast Resistor

    Connectors 7.10.1 Connecting the Mains Supply and Ballast Resistor Drive External ballast resistor bridge Rint Rinternal Rext DC− Mains Fig. 65: Ballast resistor and mains supply (X33) 7.11 X50 – Motor Temperature 2-pole PCB connector, suitable for mating connector MC 1,5/ 2-ST-3,81 (Phoenix Contact) Mating connector X50 Name...

  • Page 81: Connecting The Motor Protection

    Connectors 7.11.1 Connecting the Motor Protection Motor Drive Thermo contact 50 Ω ϑ ϑ ϑ ϑ − 50 Ω Fig. 66: Temperature sensor of the motor (X50) 7.12 X51 – Motor 4-pole PCB connector, suitable for mating connector FKC 2,5 HC/ 4-ST-5,08 (Phoenix Contact) Mating connector X51 Meaning...

  • Page 82: Connecting The Motor Phases

    Connectors 7.12.1 Connecting the Motor Phases Mesh wire shield Motor phase U Motor phase V motor Motor phase W Fig. 67: Connection of the motor phases Ground the motor housing in the machine! DANGER Dangerous shock currents connect the motor housing to the ground of the machine or connect the ground terminal of the motor connector to the central ground point of the machine.

  • Page 83: X70 - Safety (Sto)

    Connectors 7.13 X70 – Safety (STO) Safety circuit and restart lock (STO) 2 × 7-pole PCB connector, suitable for mating connector DFMC 0,5/ 7-ST-2,54 (Phoenix Contact) Mating con- Name Meaning nector X70 Side A 24 V auxiliary voltage, when STO is not required VCC24_STO Not suitable for OSSD supply! GND reference point for VCC24_STO...

  • Page 84: Sto Function Deactivated

    Connectors The following figure shows the mating side: The top row with the lugs is side A. The bottom row with the outer latches is side B. Fig. 69: Mating side of X70 Specification of terminal connections: ▶ Conductor cross-section solid/flexible: 0.14 to 0.5 mm² ▶...

  • Page 85: Shielding At Device Housing

    Connectors 7.15 Shielding at Device Housing The device provides the opportunity to connect cable shields directly at the device. For this purpose shield connection clamps by Phoenix are used. The device is designed for usage with the following shield connection clamps by Phoenix: Shield connection clamp Connection method...

  • Page 86: Functional Safety

    Functional Safety Functional Safety The following chapters describe the safety functions provided by the drive amplifier SD4S. Safety Circuit / Restart Lock (STO) ▶ according to EN ISO 13849-1:2008-12, DIN EN 62061:2005 SIL 3 Important Certification in progress The integrated safety circuit / restart lock (STO) of device series SD4S is not yet certi- fied.

  • Page 87: Functional Description Of The Restart Lock

    Functional Safety The advantage of this circuit is that a single drive can be locked safely in an installation with several drives, while the other drives remain in operation. Besides, a drive can be locked without having to recharge the DC link before a restart. DANGER Danger due to electric shock The restart lock does not galvanically separate the output stages from the...

  • Page 88: Wiring Example

    Functional Safety To reach SIL 3, a safety relay must be connected to the external OSSD signals. As long as no error occurs, the safety relay activates the STO circuit. In addition, the safety relay checks the feedback signals of the STO circuit, see also chapter 8.1.2 “Wiring Example”, page If the OSSD signals or at least one of the +24 V conductors fail, the safety circuit switch-...
  • Page 89 Functional Safety When the circuit includes a feedback signal, it meets the safety requirements for SIL 3 PLe. Circuit without feedback (SIL 2 intended): +24 V (SELV) Emergency stop switching device A7, B7 X_SAFE_A Safety A5, B5 relay X_SAFE_B PNOZ e1vp A4, A6, B4, B6 X_SAFE_0V...

  • Page 90: Feedback Contact

    Functional Safety The inputs X_SAFE_A and X_SAFE_B must be bridged to the output VCC24_STO once. In addition, X_SAFE_0V must be bridged to GND once. Note The safety relay as well as the emergency stop device have to be certificated as safety devices of at least level SIL 3 to obtain safety level SIL 3 according to DIN EN 61800-5-2.
  • Page 91 Functional Safety The following parameters are achieved according to the safety case: ▶ according to EN ISO 13849-1:2008-12 – MTTFd: >100 years – DC = 99% – Category 4 – Performance Level e ▶ according to EN 61508-1:2010 and EN 61800-5-2:2014-06 –...

  • Page 92: Restart Lock Procedure

    Functional Safety 8.1.5 Restart Lock Procedure The following diagram shows the restart lock procedure by means of a time axis, includ- ing the required steps that must be performed in order to be able to restart the device after an activated restart lock. Speed (coast to standstill)

  • Page 93: Led Status Displays

    LED Status Displays LED Status Displays The device provides three RGB LEDs for the device status (1, 2, 3) and three RGB LEDs for the fieldbus status (4, 5, 6). Not all colors are used. Device status / operational LED 1 LED 2 LED 3 status...
  • Page 94 LED Status Displays EtherCAT: Status Meaning LED 5 The slave module is in the INIT status. Green fl. The slave module is in the PRE-OPERATIONAL status. 1 × Green fl. The slave module is in the SAFE-OPERATIONAL status. Green The slave module is in the OPERATIONAL status. LED 6 No error Invalid configuration...

  • Page 95: Encoder Extension (X90)

    Encoder Extension (X90) Encoder Extension (X90) The extension modules with several feedback interfaces for connector position X90 are not included in the standard device. You must select the desired extension when order- ing the device. Encoder extensions cannot be retrofitted. 10.1 X90 –...

  • Page 96: X90 - Sin/Cos Encoder, Linear Hall Encoder

    Encoder Extension (X90) 10.2 X90 – Sin/Cos Encoder, Linear Hall Encoder Encoder extension for the measuring systems: sine cosine encoder, linear Hall encoder 15-pole female D-sub connector: Name Meaning Measuring system supply 0 V (reference point for supply at pin 3) Sin+ SinCos/linear Hall Sine+ Measuring system supply 5 V or 12 V...

  • Page 97: Sd4 Drive Messages

    SD4 Drive Messages SD4 Drive Messages The drive messages include error and operating messages. All messages are displayed in the software drivemaster4 or output via the used fieldbus system. Note The following messages apply to the entire SD4 drive series. According to the device type or operating mode, certain messages may not appear.
  • Page 98 SD4 Drive Messages Error Name DS402 Error reaction Config- code (error urable code) via para- meters 20-1 Ambient temperature to high - CPU 0x4111 Braking Reserved Parameter error 0x6320 Braking / switch-off 22-1 Parameter error - Motor parameters not consistent 0x6321 Braking / switch-off Internal software...
  • Page 99 SD4 Drive Messages Error Name DS402 Error reaction Config- code (error urable code) via para- meters 34-13 Feedback 1 - Error 13 0x732D Coast to standstill or braking Yes 34-14 Feedback 1 - Error 14 0x732E Coast to standstill or braking Yes 34-15 Feedback 1 - Error 15 0x732F...
  • Page 100 SD4 Drive Messages Error Name DS402 Error reaction Config- code (error urable code) via para- meters 55-2 Output stage - Overtemperature phase V 0x4212 Immediate switch-off 55-3 Output stage - Overtemperature phase W 0x4213 Immediate switch-off Output stage - Short to ground 0x2330 Immediate switch-off Output stage - Short circuit...

  • Page 101: Messages

    SD4 Drive Messages 11.2 Messages The limit values for most messages are configurable by parameter, for example in the software drivemaster4. All messages are stored bit-coded in object 600 “MESSAGE_REGISTER”. Message Description MSG_SB00_DIN_QUICKSTOP Digital input - Quick stop MSG_SB01_DIN_LIMIT_POS Digital input - Limit switch positive MSG_SB02_DIN_LIMIT_NEG Digital input - Limit switch negative MSG_SB03_DIN_HW_NOK...
  • Page 102 SD4 Drive Messages Message Description MSG_SB36_WARN_AMBIENT_TEMP Ambient temperature too high MSG_SB37_WARN_MOTOR_TEMP Short-circuiting the motor phases MSG_SB38_FEEDBACK0_NOK Feedback 0 is not OK MSG_SB39_FEEDBACK1_NOK Feedback 1 is not OK MSG_SB40_INV_TARGET_SPEED Inversion of reference value is active MSG_SB41_SKIP_ACTIVE Skip bandwidth is active MSG_SB42_JOG1_ACTIVE Jog speed 1 is active MSG_SB43_JOG2_ACTIVE Jog speed 2 is active...

  • Page 103: Appendix

    CPU Exception Appendix A CPU Exception A CPU exception error announces a CPU error. For that purpose all 3 status LEDs flash simultaneously. Then, the middle LED flashes once or several times to indicate a sub error. The number of flashes may help with the diagnosis and finding the cause of error. CPU exception and sub error are displayed repeatedly.

  • Page 104: B Manufacturers

    Manufacturers B Manufacturers B.1 SIEB & MEYER Accessories In the following you find all accessories for SD4S that you can order at SIEB & MEYER. Note Consider the information on accessories suitable for your device in the technical manu- B.1.1 Connector Kits SIEB &...
  • Page 105 Fig. 79: Content of connector kit 32299619...

  • Page 106: B.2 Phoenix Contact

    Manufacturers B.2 Phoenix Contact http://www.phoenixcontact.com Order key for Phoenix connectors XXXX xxxx Pitch 3,81 Pitch for Mini-Combicon 5,08 Pitch for Combicon 7,62 Pitch for PowerCombicon 10,16 Pitch for PowerCombicon Connector type Connector without flange Connector with flange Basic housing with screw flange Pole number 2-pole Cross-section...

  • Page 107: B.3.1 Shield Connection Clamps

    Manufacturers B.3.1 Shield Connection Clamps Shield connection clamps for EMC busbar and for motor/power connection of the de- vices WAGO article number Description 791-111 Diameter of connectable conductor; 5 to 11 mm; height max. 47 mm; 17 mm wide (corresponds to SK 14 by Phoenix Contact) 791-117 Diameter of connectable conductor;...

  • Page 108: Index

    Index Index Special characters Error messages Ethernet communication 0SD4SB1D1Axxxx 0SD4SB1D1Cxxxx 0SD4SC1E1Cxxxx Grounding 0SD4SD1E1Cxxxx Hall sensor (open collector) Accessories Hall sensor RS422 Analog input Analog output Incremental encoder TTL signals Interfaces: technical data Ballast resistor Battery LED description Line cross sections Cable Requirements Line filter CAN interface...
  • Page 109 Index Push-in Connection Real time clock Residual current device (RCD) Restart lock RJ45 cable RS232 interface RS485 interface S6 duty type Shielding at device housing STO (Safe Torque Off) Type designation Type plate X10 – RS232/RS485/CAN X11 – Ethernet X12 – I/O X13 –...

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