Sealey Electrocharge 160 Instructions

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
The use of symbols in this document is to attract your attention to possible danger. The symbols and warnings themselves do not eliminate any danger, nor are they substitutes for correct
accident prevention measures.
1. SAFETY INSTRUCTIONS
1.1. ELECTRICAL SAFETY. p WARNING! It is the user’s responsibility to read, understand and comply with the following:
You must check all electrical equipment and appliances to ensure they are safe before using. You must inspect power supply leads, plugs and
all electrical connections for wear or damage. You must ensure the risk of electric shock is minimised by the installation of appropriate safety
devices. An RCCB (Residual Current Circuit Breaker) should be incorporated in the main distribution board. We also recommend that an RCD
(Residual Current Device) is used with all electrical products. It is particularly important to use an RCD with portable products that are plugged
into an electrical supply not protected by an RCCB. If in doubt consult a professional electrician. You may obtain a Residual Current Device by
contacting your Sealey dealer. You must also read and understand the following instructions concerning electrical safety.
1.1.1. The Electricity At Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by
a qualified electrician, at least once a year, using a Portable Appliance Tester (PAT).
1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances,
and the safety of appliance operators. If in any doubt about electrical safety, contact a qualified electrician.
1.1.3. Ensure the insulation on all cables and the product itself is safe before connecting to the mains power supply.
See 1.1.1. & 1.1.2. above and use a Portable Appliance Tester (PAT).
1.1.4. Ensure that cables are always protected against short circuit and overload.
1.1.5. Regularly inspect power supply, leads, plugs and all electrical connections for wear or damage,
especially power connections, and to ensure that none is loose.
1.1.6. Important: Ensure the voltage marked on the product is the same as the electrical power supply
to be used, and check that plugs are fitted with the correct capacity fuse. A 13Amp plug may require
a fuse smaller than 13Amps for certain products (subject to 1.1.10. below) - see fuse rating at right.
1.1.7. DO NOT pull or carry the powered appliance by its power supply lead. Products such as
welders must not be pulled or carried by their output cables.
1.1.8. DO NOT pull power plugs from sockets by the power cable.
1.1.9. DO NOT use worn or damage leads, plugs or connections. Immediately replace or have repaired by
a qualified electrician. Where a U.K. 3 pin plug with ASTA/BS approval is fitted, in case of damage, cut off
and fit a new plug according to the following instructions (discard old plug safely).
(UK only - see diagram at right). Ensure the unit is correctly earthed via a three-pin plug.
a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.
b) Connect the BROWN live wire to the live terminal ‘L’.
c) Connect the BLUE neutral wire to the neutral terminal ‘N’.
After wiring, check there are no bare wires, that all wires have been correctly connected and that the cable restraint is tight.
Double insulated products are often fitted with live (BROWN) and neutral (BLUE) wires only. Double insulated products are always marked with
this symbol . To re-wire, connect the brown & blue wires as indicated above. DO NOT connect the brown or blue wires to the earth terminal.
1.1.10. NOTE: If this product requires more than a 13Amp electrical supply, then NO plug is fitted. You must therefore contact a qualified electrician to ensure
a 30 amp fused supply is available. We recommend you discuss the installation of a industrial round pin plug & socket with your electrician.
1.1.11. Cable extension reels. When a cable extension reel is used it should be fully unwound before connection. A cable reel with an RCD
fitted is recommended since any product which is plugged into the cable reel will be protected. The section of the cores in the cable
is important and should be at least 1.5mm
suitable for this product and for others that may be used in the other output sockets, we recommend the use of 2.5mm
DANGER! BE AWARE, LEAD-ACID BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION. FOR THIS REASON, IT IS
VERY IMPORTANT TO READ AND FOLLOW THESE INSTRUCTIONS CAREFULLY, EACH TIME YOU USE THE CHARGING EQUIPMENT.
Follow these instructions and those published by the battery and vehicle manufacturers, vehicle manufacturer and the maker of any
equipment you intend to use in the vicinity of the battery. Remember to review warning marks on all products and on engines.
1.2. PERSONAL PRECAUTIONS
3 Ensure there is another person within hearing range of your voice, or close enough
to come to your aid, should a problem arise when working near a lead-acid battery.
3 Wear safety eye protection and protective clothing. Avoid touching eyes while working near battery.
3 Have fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes.
3 Wash immediately with soap and water if battery acid contacts skin or clothing. If acid enters eye, flush eye immediately with cool, clean
running water for at least 15 minutes and seek immediate medical attention.
3 Remove personal metallic items such as rings, bracelets, necklaces and watches. A lead-acid battery can produce a short-circuit current
high enough to weld a ring or the like to metal, which may cause severe burns.
3 Ensure hands, clothing (especially belts) are clear of fan blades and other moving or hot parts of engine, remove ties and contain long hair.
7 DO NOT smoke or allow a spark or flame in the vicinity of battery or engine.
1.3. GENERAL SAFETY INSTRUCTIONS
3 Familiarise yourself with the application and limitations of the booster/charger as well as the specific potential hazards relating to booster/chargers.
Also refer to the vehicle manufacturer’s hand book. IF IN ANY DOUBT CONSULT AN ELECTRICIAN.
3 Ensure the booster/charger is in good order and condition before use. If in any doubt do not use the unit and contact an electrician.
3 Only use recommended attachments and parts. To use non-recommended items may be dangerous and will invalidate your warranty.
3 Use the booster/charger in the horizontal position only and ensure it is placed on a stable surface which will adequately support its weight.
INSTRUCTIONS FOR:
BOOSTER/CHARGER
MODEL:
, but to be absolutely sure that the capacity of the cable reel is
2
Electrocharge 160
Yellow & Green
Earth wire
Blue
Neutra
l
FUSE RATING
THE PLUG FITTED TO PRODUCT
MUST BE EQUIPPED WITH A
13 Amp FUSE
ELECTROCHARGE 160 - 0051 - (1) - 010699
Brown
Live
wire
cable
restrai
section.
2