jcb JS200 Operator's Manual
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jcb JS200 Operator's Manual

Tracked excavator
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OPERATOR'S MANUAL
JS200, JS140 & JS205
TRACKED EXCAVATOR
9821/1350-8 09/2017
ENGLISH
This manual should always stay with the machine

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  • Page 1 OPERATOR’S MANUAL JS200, JS140 & JS205 TRACKED EXCAVATOR 9821/1350-8 09/2017 ENGLISH This manual should always stay with the machine...
  • Page 2 All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means, electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE. A4-6-Range - Printed In India...
  • Page 3 Notes: 9821/1350 Find manuals at https://best-manuals.com...

  • Page 4: Table Of Contents

    Doors and Windows ..................30 Opening and Closing the Door ............... 30 Opening and Closing the Front Upper Window (JS200 & JS140) ..30 Opening and Closing the Front Upper Window (JS205) ......31 Opening and Closing the Front Lower Window (If fitted) (JS200 & JS140) Opening and Closing the Front Lower Window (JS205) ......
  • Page 5 Contents Contents Page No. Cab Layout (JS205) ..................44 Components Key ..................44 Drive Controls, Switches and Instruments ........... 45 Drive Controls ..................45 Switches ....................46 Instruments ..................... 50 Air Conditioning Controls (Optional) ............51 Heater/Air Conditioning Controls (ATC) (If fitted) ........51 Operating Levers/Pedals ................
  • Page 6 Contents Contents Page No. Lifting The Machine ..................94 JS140, JS200 and JS205 Machines ............94 Preservation and Storage ................96 Cleaning ....................96 Checking For Damage ................97 Storage ....................97 Routine Maintenance Service Requirements ................. 99 Introduction ..................... 99 Owner/Operator Support ................
  • Page 7 Greasing Points ..................135 Electrical System ..................137 Battery ....................137 Jump-Starting the Engine ..............139 Fuses (JS200 & JS140) ............... 140 Fuses (JS205) ..................142 Bolt and Nut Torque Specifications ............145 JS140, JS200 & JS205 ................ 145 Engine ....................... 149 Checking the Oil Level .................
  • Page 8 Crusher ...................... 194 General ....................194 Preparation ................... 194 Specifications Static Dimensions ..................195 JS205 ....................195 JS200 ....................197 JS140 ....................198 Dig Depth Chart ..................199 JS140 ....................199 JS200 ....................200 JS205LC/JS205/JS205NLC ..............201 Shipping Weight ..................202 Travel Speeds ....................
  • Page 9 Contents Contents Page No. Find manuals at https://best-manuals.com...

  • Page 10: Safety Notices

    Operator Manual. If you do not other operators. understand anything, ask your employer or JCB dealer to explain it. In this publication and on the machine, there are safety INT-1-4-2 notices.
  • Page 11 Safety Notices Important Information Page left intentionally blank 9821/1350-8...

  • Page 12: Introduction

    Particular attention must be given to all the safety aspects of operating and maintaining the machine. If there is anything you are not sure about, ask your JCB distributor or employer. Do not guess, you or others could be killed or seriously injured.

  • Page 13: Machine Description

    Machine Description Machine Description The JCB Tracked Excavator The JCB Tracked Excavator is a self propelled machine comprising a tracked undercarriage and a revolving upper structure which incorporates a boom, dipper, bucket and swing mechanism. It is mainly used for digging below ground level with bucket motions towards the machine.
  • Page 14 Introduction Machine Description Page left intentionally blank 9821/1350-8...

  • Page 15: Component Location

    Introduction Machine Description Component Location Engine Oil Pan Servo (Pilot Line) Filter Note: The illustration(s) show a typical machine model; your machine may look different from the model shown. Main Fuel Filter/Sedimenter Bucket Engine Oil Filter Bucket Link Return Filter Dipper Link Suction Filter Bucket Ram...
  • Page 16 Introduction Machine Description Fig 2. Fig 3. 9821/1350-8...

  • Page 17: Safety Check List

    JCB distributor to explain them. with it. If you don't, you will not do your job well, and you will be a danger to yourself and others.
  • Page 18 Sparks in altered in any way which could affect or invalidate any such an area could cause an explosion or fire of these requirements. For advice consult your JCB resulting in death or serious injury. Distributor.

  • Page 19: Operating Safety

    Introduction Safety Check List Operating Safety WARNING Work Sites WARNING Work sites can be hazardous. Inspect the site before working on it. You could be killed or injured if the Machine Condition ground gives way under your machine or if piled A defective machine can injure you or others.
  • Page 20 5-5-1-1_2 INT-2-1-1 WARNING WARNING Use only the JCB approved attachments that are specified for your machine. Operating with non- Airborne particles of light combustible material such specified attachments can overload the machine, as straw, grass, wood shavings, etc. must not be...
  • Page 21 Introduction Safety Check List DANGER WARNING Working Platform Visibility Using the machine as a working platform is Accidents can be caused by working in poor visibility. hazardous; you can fall off and be killed or injured. Use your lights to improve visibility. Keep the road Never use the machine as a working platform.

  • Page 22: Maintenance Safety

    Introduction Safety Check List Maintenance Safety WARNING Should the machine start to roll over, you can be WARNING crushed if you try to leave the cab. If the machine starts to roll over, do not try and jump from the cab. Communications Stay in the cab, with your seat belt fastened.

  • Page 23: Introduction

    Introduction Safety Check List WARNING CAUTION Fluid Under Pressure It is illegal to pollute drains, sewers or the ground. Fine jets of fluid at high pressure can penetrate the Clean up all spilt fluids and/or lubricants. skin. Keep face and hands well clear of fluid under pressure and wear protective glasses and gloves.
  • Page 24 CAUTION WARNING 'O' rings, Seals and Gaskets Certain seals and gaskets (e.g. crankshaft oil seal) on Badly fitted, damaged or rotted 'O' rings, seals and JCB machines contain fluoroelastomeric materials gaskets can cause leakages and possible accidents. such Viton Fluorel Technoflon ®...
  • Page 25 Prior to any work being carried out on using a brush to clean components. systems incorporating accumulators, the system pressure must be exhausted by a JCB distributor, as HYD-1-3_3 the sudden release of the hydraulic fluid or gas may cause injury.
  • Page 26 Introduction Safety Check List WARNING Battery Gases Batteries give off explosive gases. Keep flames and sparks away from the battery. Do not smoke close to the battery. Make sure there is good ventilation in closed areas where batteries are being used or charged.
  • Page 27 Keep all safety labels clean and readable. Replace lost or damaged safety labels. Make sure replacement parts include safety labels where necessary. Each safety label has a part number printed on it, use this number to order a new safety label from your JCB distributor. 9821/1350-8...
  • Page 28 Introduction Safety Labels Safety Label Identification JS10 817/18535 817/18536 817/18537 817/18538 JS16 JS16 JS17 817/18542 817/70027-2 JS19 817/18533 817/18528 JS11 JS12 P041470-04 Fig 4. 9821/1350-8...
  • Page 29 Introduction Safety Labels JS13 JS14 JS17 817/70027-2 817/70027-2 JS17 JS15 332/f5855-1 JS18 P041470-05 Fig 5. 9821/1350-8...
  • Page 30 Introduction Safety Labels Part Numbers and Description Part Number: 817/18529 Warning, Damage may occur when Part Number: 817/18528 starting in cold temperatures, refer to Warming up & Operating in Cold Description: Strike to whole body (machine swing). Keep Climate (Operation Section).
  • Page 31 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

This manual is also suitable for:

Js140Js205

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