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Operation Manual
Shredder
VAZ 800 XL SP
Order no.:
Machine no.:
Date:
Year of construction:
VECOPLAN AG
Vor der Bitz 10
Gewerbegebiet Eichenstruth
D-56470 Bad Marienberg
Telephone 0049 2661 6267-0
Fax
0049 2661 6267-70
E-Mail: vecoplan@vecoplan.de
http://www.vecoplan.de
10495
10495 020
2007-11-08
2007
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Table of Contents
Troubleshooting
Summary of Contents for VECOPLAN VAZ 800 XL SP
- Page 1 Operation Manual Shredder VAZ 800 XL SP Order no.: 10495 Machine no.: 10495 020 Date: 2007-11-08 Year of construction: 2007 VECOPLAN AG Vor der Bitz 10 Gewerbegebiet Eichenstruth D-56470 Bad Marienberg Telephone 0049 2661 6267-0 0049 2661 6267-70 E-Mail: vecoplan@vecoplan.de...
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Page 2: Contents
Contents Copyright Copyright of this operation manual remains the property of the company VECOPLAN AG This operation manual is intended for the installation, operation and monitoring personnel of the plant operator. It contains regulations and drawings of a technical nature, which may... - Page 3 We hereby declare that the construction of Shredder VAZ 800 XL SP in the form supplied by us, is intended for installation in a machine and/or for putting together with other machines to form a machine...
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Page 4: Table Of Contents
Contents 1 Contents Contents ............................4 General ..............................8 Note to the Operator........................8 Usage as Stipulated ........................8 VECOPLAN - Quality Control ...................... 9 Safety...............................10 Symbols.............................10 3.1.1 Occupational Safety.......................10 Occupational Safety Instructions ....................11 3.2.1 Organisational Measures .......................11 3.2.2 Selection and Qualification of Personnel; Fundamental Obligations........11 Safety Instructions for Specific Operating Phases...............12... - Page 5 Contents 4.3.2 Tightening Torques of Screw Connection for Counter Knife............26 Electrical Connections........................27 Noise Emission Values of a Reference Machine.................28 Transporting............................30 Dimensions and Weight (see Chapter "Technical Data").............30 Instructions and Protective Measures for Transporting..............30 Hoisting Gear, Lifting Eye Bolts ....................30 Check on Acceptance by the Receiver ..................31 Packaging, Insulation .........................31 Report and Document Transport Damage ..................31 Storage Location, Storage Period, Protective Measures .............31...
- Page 6 Contents 8.6.1 Troubleshooting ........................48 8.6.2 Switching on Again after Fault....................49 Damage during Guarantee Period ....................49 Maintenance ............................50 Maintenance and Inspection.......................50 9.1.1 Instructions ..........................50 9.1.2 General advice hydraulic system....................52 9.1.3 Recommended Hydraulic Oil Type ..................53 9.1.4 Adjusting the Hydraulic System ....................53 9.1.5 Maintenance and Inspection List ....................54 Lubricating and Checking the Bearings..................57...
- Page 7 Contents 10.4.7 Main drive ..........................89 10.4.8 Hydraulic system (structural component 6) ................90 10.5 Spare Parts and Customer Service Addresses ................91 10.6 Our Representative Offices ......................92 Appendix ............................94 11.1 Maintenance Tools and Accessories ..................94 11.2 List of Separate Documentation....................94 Trip coupling ...........................95 12.1 Operational Safety ........................95 12.2...
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Page 8: General
Pos: 7.1 /01 _AL/02 _Bestim mu ngsg emä ße V erwe ndun g/Allg/Je der da rüb er hi naus geh end e Ge bra uch @ 95 \ mod _11 906 339 760 62_ 2.doc @ 1 204 402 Any further usage is deemed not to be as stipulated. VECOPLAN is not liable for damage incurred as a result;... -
Page 9: Vecoplan - Quality Control
VECOPLAN - Quality Control Pos: 9.2 /01 _AL/03 _VECOPLAN - Q ualität skont rolle/Allg /Die M aschin e/Anla ge wir d bei VECOPLAN kom plett @ 32 \ mo d10 893_ 2.d oc @ 3163 77 The machine/plant will be completely assembled and the individual parts operationally checked at the VECOPLAN site. -
Page 10: Safety
Safety Pos: 11. 1 /0 3_SI/0 1_SI_Allg/Ka pitel_Allg/Ü 1_Siche rhei t @ 2 7\m od8 322 _2.d oc @ 769 69 Safety Pos: 11. 2.1 / 02_SI/ 01_SI _Allg/Kapit el_Allg/0 1_Symb ole_Allg/ 01_Sy mbol e Ü2 @ 27\ mo d832 3_2 .doc @ 28 606 1 Symbols Pos: 11. -
Page 11: Occupational Safety Instructions
Safety Pos: 11. 4.1 / 02_SI/ 01_SI _Allg/Kapit el_Allg/0 2_Arb eitssich erh eitshinw eise_Allg/ 02_Ar beitssic her heitshi nweise Ü 2 @ 27\ mod 834 6_2. doc @ 28 6113 Occupational Safety Instructions Pos: 11. 4.2 / 02_SI/ 01_SI _Allg/Kapit el_Allg/0 2_Arb eitssich erh eitshinw eise_Allg/ 02_ 1_O rganis ato rische Ma ßna hm en Ü3 @ 2 7\m od83 54_ 2.d oc @ 2 861 39 3.2.1 Organisational Measures Pos: 11. -
Page 12: Safety Instructions For Specific Operating Phases
Safety Pos: 11. 6.1 / 02_SI/ 01_SI _Allg/Kapit el_Allg/0 3_Siche rheits hinweis e zu besti mmt en Bet r_Allg/0 3_Siche rhei tshinw eise zu besti mmt en Bet r Ü2 @ 2 7\mo d83 71_ 2.do c @ 2 864 25 Safety Instructions for Specific Operating Phases Pos: 11. -
Page 13: Special Work Such As Upkeep Work, Rectifying Faults And Waste Disposal
Do not make any alteration to the electrical control system without the written authorisation of VECOPLAN. This also applies to software from PLC control systems. Pos: 11. 8.4 / 02_SI/ 01_SI _Allg/Kapit el_Allg/0 3_Son der arb eiten wi e Ins tan dh_Allg/ 03_ 2_03 _Hyd raulik -Schlauc hleitu nge n @ 2 7\m od8 391 _2.d oc @ 286 867 ... - Page 14 Safety Pos: 11. 8.14 /02 _SI/01 _SI_Allg/Kapi tel_Allg/ 03_So nde rar beite n wie I nsta ndh_Allg /03 _2_1 2_Alle G riffe _ T ritte _ Gel änd er @ 27\ mod 840 1_2. doc @ 28 707 5 Keep all handles, handrails, pedestals, platforms and ladders free from soiling, snow and ice.
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Page 15: Instructions On Particular Types Of Risk
Safety Pos: 11. 10.1 /02 _SI/01 _SI_Allg/Kapi tel_Allg/ 04_Hinw eise auf b eson de re G efah ren art en_Allg/ 04_Hinw eise auf beso nde re G efah ren art en Ü2 @ 2 7\mo d84 13_ 2.do c @ 2 875 95 Instructions on Particular Types of Risk Pos: 11. -
Page 16: Gas, Dust, Steam And Smoke
Safety Pos: 11. 12.1 /02 _SI/01 _SI_Allg/Kapi tel_Allg/ 04_G as_ St aub_ Dam pf_ R auch _Allg/04 _2_ Gas_ St aub _ Da mpf_ Rauc h Ü3 @ 27\ mo d842 1_2 .doc @ 28 764 7 3.4.2 Gas, dust, steam and smoke Pos: 11. -
Page 17: Mobile Machines
Safety Pos: 11. 18.1 /02 _SI/01 _SI_Allg/Kapi tel_Allg/ 05_O rtsve rän derlic h eins etzb are Masc hine n_Allg/0 5_O rtsve rän derlic h eins etzb are Masc hine n Ü2 @ 27\ mod 843 2_2 .doc @ 28 795 9 Mobile Machines Pos: 11. -
Page 18: Safety Distances
Safety Pos: 13. 1 /0 3_SI/0 2_1 _Sicher heitsa bstä nde/Ü 2_Siche rh eitsabs tänd e @ 4\m od2 615 _2.d oc @ 1118 35 Safety distances Pos: 13. 2 /Wa rnun g_Allg/Allge mei ne G efah ren /F_Ü _War nun g - Allg emei ne G efah ren _Drei eck @ 21\ mod _11 1320 759 978 1_2. doc @ 43 178 5 Warning –... -
Page 19: Safety Locks
Safety Pos: 19. 1 /0 3_SI/0 2_1 a_XXX_Sicher heitsei nrich tung en/Ü 2_Siche rheit sver rieg elung en @ 59\ mod _11 588 459 572 96_ 2.doc @ 8 161 13 Safety Locks Pos: 19. 2 /Wa rnun g_Allg/Allge mei ne G efah ren /F_Ü _War nun g - Allg emei ne G efah ren _Drei eck @ 21\ mod _11 1320 759 978 1_2. doc @ 43 178 5 Warning –... -
Page 20: Protective Devices
Safety Pos: 21. 1.1 / 03_SI/ 02_ 2_XXX_Schutz einric htun gen /Ü2_Sch utzein richt ung en @ 10\ mod 201 9_2. doc @ 11 225 1 Protective Devices Pos: 21. 1.2 /W arn ung _Allg/Allgem eine Gefa hr en/ F_Ü_Wa rnu ng - Allgem eine Gef ahr en_D reieck @ 21 \mo d_1 113 207 599 781_ 2.d oc @ 4317 85 Warning –... - Page 21 Safety Pos: 21. 3.12 /03 _SI/02 _4_ Gefä hrd ungs ber eich/ ZK/VAZ/G efäh rdu ngsb ereic h bei nac h ob en o ffen em Ein fülltric hter @ 8 9 \m od_ 1186 572 627 890 _2.d oc @ 117 099 1 ...
- Page 22 Safety Pos: 21. 3.19 /03 _SI/02 _4_ Gefä hrd ungs ber eich/ ZK/VAZ/G efäh rdu ngsb ereic h bei seitlich offe nem Einfüllt richte r @ 89 \ mod_ 118 657 251 262 5_2. doc @ 11 709 29 Dangerous area with filler hopper open on one side Pos: 21.
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Page 23: Residual Risks
Safety Pos: 21. 5.1. 1 /03 _SI/0 3_XXX_Restrisik en/R estrisik en_Allg/Ü 2_Rest risike n @ 1 0\m od1 983 _2.d oc @ 111 939 3.10 Residual Risks Pos: 21. 5.1. 2 /03 _SI/0 3_XXX_Restrisik en/R estrisik en_Allg/Es geh en vo n M aschin e/Anla ge Res trisike n aus , wen n @ 13\ mod3 644 _2. doc @ 112 095 There are residual risk from the machine/plant, if Pos: 21. -
Page 24: Technical Data
Pos: 24 / 03_ TE/Kapit el/01 _XXX_Masc hinen typsc hlüssel/Ü 2_M aschin enty pschlüs sel @ 10\ mod 255 _2.d oc @ 1346 63 Machine Model Code Pos: 25 / 03_ TE/ZK/VAZ /01 _XXX_Maschi nen typschl üssel/ 800_X L_SP @ 4 7 \m od_1 145 340 000 531 _2.d oc @ 689 153 VECOPLAN Shredder Infilling Width in mm Large rotor Speedmaster Pos: 26 /A @ 37 \mo d_1 126 9420 739 53_ 0.do c @ 5 611 51... -
Page 25: Main Drive
Technical Data Pos: 34 / 03_ TE/Kapit el/05 _Baug rup pen /Antrie be/Ü 3_Ha upta ntrie b @ 5 \m od30 51_ 2.d oc @ 1 146 43 4.2.3 Main drive Pos: 35. 1 /0 3_TE/ ZK/VAZ/0 3_XXX_Hau ptan trie b/Art/E- Mot or mit Keilrie me ntrie b @ 8 \mo d35 43_ 2.doc @ 1 435 03 Type: Electric motor with V-belt drive... -
Page 26: Tightening Moment Of The Screw, Except Fixing Screws For Reducing Tools And Counter Knife
Technical Data Pos: 40. 1 /0 3_TE/Ka pitel/ 06_Anzi ehd reh mo ment e de r Sch raub en/ ZK/Ü2_ ohn e_Z erkl einer ungsw @ 2 9\m od9 110 _2.d oc @ 135 313 Tightening Moment of the Screw, Except Fixing Screws for Reducing Tools and Counter Knife Pos: 40. -
Page 27: Electrical Connections
Technical Data Pos: 46. 1.1 / 03_ TE/Kapit el/07 _Elektrisc he Ansc hlüsse /Ü2_Elek trisch e Anschl üsse @ 2\ mod 184_ 2.d oc @ 1356 51 Electrical Connections Pos: 46. 1.2 /Hi nweis/ F_Hinw eis_Ü @ 26\ mod _11 132 1233 318 7_2 .doc @ 43 191 5 Note Pos: 46. -
Page 28: Noise Emission Values Of A Reference Machine
Technical Data Pos: 48 / 03_ TE/Kapit el/08 _Lä rm emissio n/Lä rm emissio nswer te ei ner Refe renz masc hine _VAZ @ 31\m od_ 111 590 537 382 8_2. doc @ 46 9101 Noise Emission Values of a Reference Machine Under consideration of the harmonised standards: DIN EN 12012-3;... - Page 29 Technical Data The following extensions stipulated by CEN – TC 142, in order to obtain a precision class of 3 dB better, were considered: are ≤ 4 dB. The environmental correction factors K or K The difference between the external noise sound pressure level and the noise pressure level at each measurement point is ≥...
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Page 30: Transporting
Transporting Pos: 50. 1 /0 5_TR /Ü1_ Tra nspo rt @ 2\ mod4 0_2 .doc @ 77 021 Transporting Pos: 50. 2 /0 5_TR /Ü2_Ab mess ung en u nd G ewicht si ehe K ap Tech n Dat en @ 27\ mod 756 0_2. doc @ 77 099 Dimensions and Weight (see Chapter "Technical Data") Pos: 50. -
Page 31: Check On Acceptance By The Receiver
Transporting Warning - General Risks. When selecting hoisting gear, ensure sufficient loading force. Check on Acceptance by the Receiver When accepting the machine/plant, check for visible damage from transporting, particularly to moving parts electrical cables hydraulic lines ... -
Page 32: Installation
Pos: 56. 5 /A @ 37\m od_ 112 694 207 395 3_0. doc @ 56 1151 Pos: 56. 6 /0 6_M O/06 _1_ Mon tag e fü r alle Pr odu kte/VECOPLAN e mpfie hlt d ring end, die Mon tage ar beite n @ 2 2\m od7 745 _2.d oc @ 773 07 VECOPLAN urgently recommends that fitting work on the machine/plant is carried out by VECOPLAN expert personnel. -
Page 33: Hoisting Gear
At ambient temperatures of below – 10°C the machine/plant is only conditionally usable. Special heating spirales etc. will be required – please contact the VECOPLAN-Service Department for more information. Observe national laws and regulations of private and public inspection authorities. -
Page 34: Fitting
Installation Pos: 58. 1 /0 5_M O/06 _2_XXX_M ont age/Ü bers chrift en/Ü 3_M onta ge @ 26\ mo d_11 138 225 860 31_ 2.doc @ 4 395 71 6.4.1 Fitting Pos: 58. 2 /0 5_M O/06 _2_XXX_M ont age/ ZK/Die st atisch e un d dy namisc he @ 29\ mo d87 09_2 .doc @ 2 2597 5 The static and dynamic base load can be seen from the dimensional drawing (see Chapter "Technical Data - Dimensions and Weight"). -
Page 35: After Installation
Pos: 67. 10 / 06_ MO/0 6_3 _Nach de r Mo nta ge_Allg/Sollt en noch Fr age n off en s ein @ 95\ mod _119 064 594 014 0_2. doc @ 12 068 02 If you have any further questions, please contact the installation department of VECOPLAN, to prevent possible errors in assembly. Pos: 68 /S @ 37 \mo d_1 126 9416 242 65_ 0.do c @ 5 611 25... -
Page 36: Electrical Plant
Installation Pos: 69. 1 /0 6_M O/06 _4_Elek trik_D emo ntag e/ F_Elektris che Anl age @ 26 \mo d_1 113 487 584 765_ 2.d oc @ 4346 99 Electrical Plant Warning - General Risks. Machines with damaged electrical equipment must not be put into operation. -
Page 37: Removal
Installation Brush the threads of metric screw joints and blind stops with jointing compound and tighten well. Then brush over again. Also seal cable entries well. Clean sealing surfaces of terminal boxes and terminal box lid well before reinstallation. Seals must be glued in place on one side. -
Page 38: Commissioning
Initial commissioning has a significant effect on the optimum working of the machine/plant. Because of the number of influencing factors, we urgently recommend taking on VECOPLAN expert personnel for commissioning. This must only not only be done for guarantee reasons, but at the same time: ... -
Page 39: During Commissioning
Commissioning Pos: 81 /Hi nweis/ F_Hinw eis_Ü @ 26\ mod _11 132 123 3318 7_2 .doc @ 43 191 5 Note Pos: 82 /Hi nweis/A/ F_A/F _Anzie hdr ehm ome nte der Schra ube n @ 26\m od_ 111 391 022 968 7_2. doc @ 44 1199 For tightening torques of the screws see "Technical Data"... -
Page 40: Idle Operation And Locking Mechanism Test Without Material
Commissioning Pos: 85. 11 / 06_IN/ 07_ 3_Bei der Inb etrie bna hme /Checklist e/ÜT _Bei d er I nbet rieb nah me ist zu ko ntr olliere n @ 42 \ mod _113 964 388 860 9_2. doc @ 64 466 9 after an The following are to be checked when commissioning: immediately... -
Page 41: Locking Mechanism Tests
Commissioning Pos: 87. 7.1 / 07_IN /07 _6_Ve rrie gelu ngstes ts/Ü3 _Verri egel ungst ests mit Üb ersch rift @ 3 \ mod9 1_2 .doc @ 22 769 1 7.4.2 Locking Mechanism Tests After the idle operation tests have been completed, there needs to be clearance from the locking mechanism tests before electrical and mechanical installation. -
Page 42: Mechanical Test Running With Material
Commissioning Pos: 89. 1 /0 7_IN/0 7_7 _M echa nische r Pro bela uf mit Mat erial /Ü2_ Mech anisch er Pr obel auf mit M ate rial @ 10 \ mod2 695 _2. doc @ 128 813 Mechanical Test Running with Material Pos: 89. - Page 43 Pos: 91. 14 / 07_IN/ 07_ 7_ Mech anisch er Pr obel auf mit M ateri al/Bei In bet rieb nah me d urc h VECOPLAN - T echnik er is t @ 3 2\m od1 103 0_2.
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Page 44: Operation
Operation Pos: 93. 1 /0 8_BE/Ü1_Bet rieb @ 3\ mo d99_ 2.d oc @ 7741 1 Operation Pos: 93. 2 /0 8_BE/01 _Betrie b Allge mein/N orm aler Betrie b @ 3\m od1 06_2 .doc @ 1 2902 1 Normal Operation The normal switching on and operation of the machine/plant is not different from the procedure described in the "Commissioning"... -
Page 45: Operational Safety
All safety devices must be installed before operation. Alterations to the drives are only permitted after written consultation with VECOPLAN. Pos: 95. 1.3 / 08_BE/0 2_Bet riebssic her heit/Au fbau ten auf der Masc hine /Anlage z.B. @ 95\ mod _11 9070 962 614 0_2. doc @ 12 112 33 Add-ons to the machine/plant, e.g. -
Page 46: Operator Controls
Operation Pos: 97. 1 /0 8_BE/03 _Bedien ele ment e/Ü2_B edien ungs elem ent e @ 1 5\m od6 032 _2.d oc @ 227 899 Operator controls Pos: 97. 2 /0 8_BE/03 _Bedien ele ment e/Ü3_Sc haltsch ran k @ 2 4\m od6 050 _2.d oc @ 227 925 8.5.1 Control cabinet Pos: 97. -
Page 47: For Information On Allen Bradly Programmer Logic Control (Plc) See "Appendix" Section Circuit Diagram (Cpu 1747-L532)
Operation Pos: 97. 5 /0 8_BE/03 _Bedien ele ment e/Le gen de d er Be dien ungs elem ente ÜT @ 15\ mo d61 33_2 .doc @ 2 2805 5 Legend of controls Description Pos: 97. 6 /0 8_BE/03 _Bedien ele ment e/Z erklei ner er/XXX_VAZ/XXX_Bedie n- und An zeige elem ent e/N/Z _Not -Aus_Sch altet St eue rspa nnu ng a us @ 49\ mod_ 114 715 914 181 2_2. doc @ 70 0803 1 Emergency stop Switches off the control voltage Pos: 97. -
Page 48: Troubleshooting
Operation Pos: 101 .1 / 08_BE/0 2_1_St öru ngsa bhilfe /Ü3_Stö run gsa bhilfe @ 10\ mo d12 40_2 .doc @ 1 2964 5 8.6.1 Troubleshooting Pos: 101 .2 / 08_BE/0 2_1_St öru ngsa bhilfe /ÜT_A nzeich en Ur sach e Ma ßn ahm en @ 10\ mo d124 1_2 .doc @ 12 967 1 Symptom Cause Action... -
Page 49: Switching On Again After Fault
If a defect occurs on the machine/plant during the guarantee period, which cannot be attributed to improper treatment, then the plant is to be left in this condition and the damage to be reported to VECOPLAN Service Department. Appropriate measures are then taken by the Service Department after agreement with the operator. -
Page 50: Maintenance
Maintenance Pos: 105 .1 / 09_IH/ Ü1_I nstan dhal tung @ 3\ mo d12 3_2. doc @ 18 8613 Maintenance Pos: 105 .2 / 08_IH/KP/ 01_IH/ 01_Allg emei n/Wa rtun g un d Ins pekti on Hinw eise @ 35\ mod _11 236 854 8495 3_2 .doc @ 53 094 7 Maintenance and Inspection 9.1.1 Instructions... - Page 51 Maintenance Pos: 105 .4 /Wa rnu ng_Allg /Allgem eine Gefa hre n/F _Ü_Wa rnu ng - Allgem eine Gefa hre n_Dr eieck @ 21\ mo d_1 1132 075 997 81_ 2.do c @ 4 317 85 Warning – General Risks! Pos: 105 .5 /Wa rnu ng_Allg /Allgem eine Gefa hre n/W/F _W/F _Wen n Rep ara tursc halte r b etäti gt we rden , da nn @ 36 \mo d_1 125 059 7468 43_ 2.d oc @ 5 416 39 If the repair switch is operated, then this must be secured permanently against switching on (padlock) for the period of the...
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Page 52: General Advice Hydraulic System
Maintenance Pos: 107 .1 / 08_IH/KP/ 01_IH/ 01_ 1_Hyd raulik /01 _1_XXX_Hinweis Hydr aulik/Ü3 _Hinweis H ydr aulik @ 6\m od5 358_ 2.d oc @ 2061 63 9.1.2 General advice hydraulic system Pos: 107 .2 / 08_IH/KP/ 01_IH/ 01_ 1_Hyd raulik /01 _1_XXX_Hinweis Hydr aulik/Ven tile u nd Ste uer ungs elem ente @ 6 \mo d53 59_ 2.doc @ 2 0618 9 Valves and pressure regulating elements get adjusted as standard values corresponding to the indications stated in the hydraulic diagram. -
Page 53: Recommended Hydraulic Oil Type
Pos: 111 .2 / 08_IH/KP/ 01_IH/ 01_ 1_Hyd raulik /01 _2_Einst ellun g Hydr aulika ggr egat /Das Hy dra ulikag gre gat b etri ebsfe rtig Fac hpe rson al @ 1 7 \m od7 536 _2.d oc @ 207 307 The hydraulic system gets supplied ready for work. Re-adjustments, e.g. after repair, must only be effected by the qualified VECOPLAN personnel. -
Page 54: Maintenance And Inspection List
Maintenance Pos: 113 /08 _IH/KP/01 _IH/0 2_XXX_W I Lis te/Ü3 _War tun gs- u nd I nspe ktionslist e @ 10\ mod1 893 _2. doc @ 796 47 9.1.5 Maintenance and Inspection List Pos: 114 /08 _IH/KP/01 _IH/0 2_XXX_W I Lis te/Ü T_Kon trollst elle- und W art ungs hinweis e @ 1 0\m od1 894 _2.d oc @ 796 73 Control Point and Maintenance Instructions Description Sheet No. - Page 55 Maintenance Pos: 121 /08 _IH/KP/01 _IH/0 2_XXX_W I Lis te/Ü T_Kon trollst elle- und W art ungs hinweis e @ 1 0\m od1 894 _2.d oc @ 796 73 Control Point and Maintenance Instructions Description Sheet No. Firstly Regularly after ... after ...
- Page 56 Maintenance Pos: 127 .1 /Vo rsicht - Besc hädig ung des Ger ätes/ F_Ü _Vorsich t - Bes chä digun g de s Ge räte s @ 2 4\m od_ 111 321 0864 531 _2. doc @ 431 837 Caution - Equipment Damage! Pos: 127 .2 /Vo rsicht - Besc hädig ung des Ger ätes/B/ F_B/ F_Bei Eins atz vo n Kühlg er äten, Lüf ter n, Klima ger äten @ 3 5 \m od_1 122 300 252 968 _2.d oc @ 516 315 When using cooling equipment, ventilators, air conditioner etc.
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Page 57: Lubricating And Checking The Bearings
Maintenance Pos: 132 .1 / 08_IH/KP/ 01_IH/ 03_Sc hmie run g/03 _Schmi eru ng u nd Ü ber prüf ung de r La ger /Ü2_Sch mier ung und Übe rpr üfun g d er L age r @ 38 \ mod _113 195 820 450 0_2. doc @ 59 147 9 Lubricating and Checking the Bearings Pos: 132 .2 / 08_IH/KP/ 01_IH/ 03_Sc hmie run g/03 _Schmi eru ng u nd Ü... -
Page 58: Lubricating Points
3. Pos: 134 .3 / 08_IH/KP/ 01_IH/ 03_Sc hmie run g/03 _2_XXX_Schst /KP/01_Sch mie rstelle n allg emei n/VECOPLAN verw end et TEXACO MUL TIFAK EP 2 @ 40\ mod _11 350 683 306 40_ 2.doc @ 6 1429 3 VECOPLAN uses TEXACO MULTIFAK EP 2. -
Page 59: Lubricant Storage
Maintenance Pos: 136 .1 / 08_IH/KP/ 01_IH/ 03_Sc hmie run g/03 _2_XXX_Schst /KP/02_ Tab elle/Ü T_Sch mierst ellen Ta belle @ 6\ mod 3427 _2. doc @ 208 087 Pos. No of Located at Total filling Expected Re-grease Inspection No.: amount re-filling intervals... -
Page 60: Maintenance
Pos: 140 .3 / 08_IH/KP/ 02_IS/ Fü r Inst ands etzu ngsa rbeit en empf ehle n wir @ 7\ mod 542 9_2. doc @ 208 477 VECOPLAN recommends to employ the qualified VECOPLAN service crew for repairs. Therefore, your maintenance personnel obtain the opportunity for intensive training. -
Page 61: V-Belt Drive
When starting to run the VECOPLAN machine/plant with a new V-belt set, after around 4-5 h run-in time, the V-belt tension is to be checked; the belts are to be re-tensioned in the same way. -
Page 62: Tension And Replace V-Ribbed Belt
Maintenance Pos: 144 .1 / 08_IH/KP/ 02_IS/KP/0 4_2 _XXX_Keilriem en sp ann en u nd w echsel n/Ü3_K eilripp enri eme n sp anne n u nd wec hseln @ 4 8\m od_ 1145 629 468 796 _2.d oc @ 691 985 9.3.3 Tension and Replace V-ribbed belt Pos: 144 .2 /Wa rnu ng_Allg /Allgem eine Gefa hre n/F _Ü_Wa rnu ng - Allgem eine Gefa hre n_Dr eieck @ 21\ mo d_1 1132 075 997 81_ 2.do c @ 4 317 85... - Page 63 Maintenance Pos: 144 .15 /08_ IH/KP/02_ IS/KP/04_ 2_XXX_Keilrie men s pan nen und wechs eln/Keilri eme nsch utz d emo ntier en @ 7 \ mod 345 1_2. doc @ 208 867 Remove V-belt protection Pos: 144 .16 /08_ IH/KP/02_ IS/KP/04_ 2_XXX_Keilrie men s pan nen und wechs eln/ Moto r-Bef estig ungssc hra ube n löse n @ 48\ mod _114 537 262 367 1_2. doc @ 69 029 7 ...
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Page 64: Removing And Fitting Pulley
Maintenance Pos: 146 .1 / 08_IH/KP/ 02_IS/KP/0 4_4 _Dem onta ge und Mon tag e Keilrie mens cheib e/Ü3 _Dem onta ge und Mon tag e Keilrie mens cheib e @ 7\m od54 54_ 2.d oc @ 2 099 59 9.3.4 Removing and Fitting Pulley Pos: 146 .2 /Wa rnu ng_Allg /Allgem eine Gefa hre n/F _Ü_Wa rnu ng - Allgem eine Gefa hre n_Dr eieck @ 21\ mo d_1 1132 075 997 81_ 2.do c @ 4 317 85... -
Page 65: Changing The Reducing Tools
Maintenance Pos: 148 .1 / 08_IH/KP/ 02_IS/KP/ ZK/ZKW/05 _Wech sel/Ü3 _Wechs el de r Z erklei ner ungsw erkz eug e @ 2 2\m od7 816 _2.d oc @ 271 813 9.3.5 Changing the Reducing Tools Pos: 148 .2 /Wa rnu ng_Allg /Leb ens gefa hr/ F_Wa rnu ng - Le bens gefa hr @ 7\ mod _111 380 570 851 5_2. doc @ 43 849 9 Warning –... - Page 66 Maintenance Pos: 148 .21 /08_ IH/KP/02_ IS/KP/ZK/ZKW/0 5_Wec hsel/VAZ /Abb ZKW SK -Schra ube n 3D @ 42\ mod _11 394 128 167 81_ 0.doc @ 6 436 65 Pos: 148 .22 /A @ 37 \mo d_1 126 942 073 953_ 0.d oc @ 5611 51 Pos: 148 .23 /08_ IH/KP/02_ IS/KP/ZK/ZKW/0 5_Wec hsel/VAZ /Abb ZKW Seitenw and 3D @ 42\ mod_ 113 941 293 221 8_0.
- Page 67 Maintenance Pos: 148 .28 /08_ IH/KP/02_ IS/KP/ZK/ZKW/0 5_Wec hsel/Sec hska ntsch r löse n un d mit Scheib en h er ausn eh @ 7 \m od4 993 _2.d oc @ 166 799 Loosen hexagon screws and take out with washers. Pos: 148 .29 /A @ 37 \mo d_1 126 942 073 953_ 0.d oc @ 5611 51 Pos: 148 .30 /Vorsich t - Bes chädi gun g de s Ge räte s/F _Ü_Vorsic ht - Besch ädigu ng d es G erät es @ 24\ mod _11 132 1086 453 1_2 .doc @ 43 183 7 Caution - Equipment Damage!
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Page 68: Replace Counter Knife
Maintenance Pos: 150 .1 / 08_IH/KP/ 02_IS/KP/ ZK/GM -Tr ave rse/ ZK/06 _1_G M-W echsel/Ü 3_G ege nmes serw echsel @ 3\ mod 168 _2.d oc @ 210 817 9.3.6 Replace Counter Knife Pos: 150 .2 /Wa rnu ng_Allg /Allgem eine Gefa hre n/F _Ü_Wa rnu ng - Allgem eine Gefa hre n_Dr eieck @ 21\ mo d_1 1132 075 997 81_ 2.do c @ 4 317 85 Warning –... - Page 69 Maintenance After replacement of the counter knife turn rotor by hand with corresponding tool, in order to be sure, that no reducing tool knocks against the counter knife. Pos: 150 .18 /Absatzz eiche n @ 2 8\m od_ 111 501 092 2250 _2. doc @ 456 583 Pos: 150 .19 /Hinweis/ F_Hinw eis_Ü...
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Page 70: Changing The Screen
Maintenance Pos: 152 .1 / 08_IH/KP/ 02_IS/KP/ ZK/Siebwec hsel/Ü3 _Siebwec hsel @ 3\m od1 77_ 2.do c @ 2 122 99 9.3.7 Changing the Screen Pos: 152 .2 /Wa rnu ng_Allg /Allgem eine Gefa hre n/F _Ü_Wa rnu ng - Allgem eine Gefa hre n_Dr eieck @ 21\ mo d_1 1132 075 997 81_ 2.do c @ 4 317 85 Warning –... -
Page 71: Ram Guides: Replacing Of Guide Rollers
Maintenance Pos: 154 .1 / 08_IH/KP/ 02_IS/KP/ ZK/Schieb erfü hru ng/Schi ebe rfüh run g_ Lauf rollenw echs el Ü @ 7\m od17 37_ 2.d oc @ 2 123 25 9.3.8 Ram guides: Replacing of guide rollers Pos: 154 .2 /Wa rnu ng_Allg /Allgem eine Gefa hre n/F _Ü_Wa rnu ng - Allgem eine Gefa hre n_Dr eieck @ 21\ mo d_1 1132 075 997 81_ 2.do c @ 4 317 85 Warning –... - Page 72 Maintenance Pos: 154 .16 /08_ IH/KP/02_ IS/KP/ZK/Schie berf ühr ung/Sic her ungs ring und Lau frolle ab neh men @ 7\ mod 547 6_2 .doc @ 21 248 1 Remove snap ring and take off guide roller. Pos: 154 .17 /08_ IH/KP/02_ IS/KP/ZK/Schie berf ühr ung/N eue La ufroll e au fziehe n @ 7 \m od5 477_ 2.d oc @ 2125 07 ...
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Page 73: Replacement Of Guide Rails
Maintenance Pos: 156 .1 / 08_IH/KP/ 02_IS/KP/ ZK/Fü hru ngssc hiene nwech sel/Ü3 _Fü hru ngssc hien enwec hsel @ 6\m od3 782 _2.d oc @ 213 053 9.3.9 Replacement of guide rails Pos: 156 .2 /Wa rnu ng_Allg /Allgem eine Gefa hre n/F _Ü_Wa rnu ng - Allgem eine Gefa hre n_Dr eieck @ 21\ mo d_1 1132 075 997 81_ 2.do c @ 4 317 85 Warning –... - Page 74 Maintenance Pos: 156 .14 /Leg end e/Ü_ Leg ende @ 1 0\m od2 633_ 2.d oc @ 1253 55 Details: Pos: 156 .15 /08_ IH/KP/02_ IS/KP/ZK/F ühr ungss chien enwec hsel/ Lege nde bis VAZ 110 0 @ 4 8\m od_ 114 543 389 7656 _2. doc @ 690 801 1 = Cylinder head screw a = Side wall 2 = Washer...
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Page 75: Replacing The Seals At The Ram Front
Maintenance Pos: 158 .1 / 08_IH/KP/ 02_IS/KP/ ZK/Wechsel Abstr eifer /1_Schi ebe r/Wech sel d er Abst reif er a m Schie ber Ü @ 7 \mo d11 40_ 2.doc @ 2 141 45 9.3.10 Replacing the Seals at the Ram Front Pos: 158 .2 /Wa rnu ng_Allg /Allgem eine Gefa hre n/F _Ü_Wa rnu ng - Allgem eine Gefa hre n_Dr eieck @ 21\ mo d_1 1132 075 997 81_ 2.do c @ 4 317 85 Warning –... - Page 76 Maintenance Pos: 158 .15 /08_ IH/KP/02_ IS/KP/ZK/Wechs el Abst reife r/1 _Schieb er/Sec hskan tmut ter n löse n @ 7\m od5 508_ 2.d oc @ 2141 97 Loosen hexagon nuts. Pos: 158 .16 /08_ IH/KP/02_ IS/KP/ZK/Wechs el Abst reife r/1 _Schieb er/Sch eiben , Dru ckfed ern un d Hülse n ab ziehe n @ 7\m od55 09_ 2.d oc @ 2 142 75 ...
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Page 77: Replacing The Seal At The Back Wall
Maintenance Pos: 160 .1 / 08_IH/KP/ 02_IS/KP/ ZK/Wechsel Abstr eifer /2_R ückwan d/Wech sel d er Abst reif er a n de r Rüc kwand Ü @ 7\mo d11 45_ 2.do c @ 2 144 05 9.3.11 Replacing the Seal at the Back Wall Pos: 160 .2 /Wa rnu ng_Allg /Allgem eine Gefa hre n/F _Ü_Wa rnu ng - Allgem eine Gefa hre n_Dr eieck @ 21\ mo d_1 1132 075 997 81_ 2.do c @ 4 317 85 Warning –... -
Page 78: Repair Work On The Machine/Plant
Every time you change the tool, assess the wear on the rotor contour. If the rotor body is worn too badly, get into contact with VECOPLAN. Pos: 164 /S @ 3 7\m od_ 112 6941 624 265 _0.d oc @ 561 125... -
Page 79: Spare Parts Holding And Customer Service
The liability and guarantee on the part of VECOPLAN is excluded for damage which is incurred by the user of non-original spare parts and accessories. -
Page 80: Designation
Pos: 167 .2 / 09_EK/0 2_Ken nzeich nun g_Ty pen schild/ ZK/XXX_VAZ/80 0/XL SP/Abb Typ enschil d VAZ 8 00 XL S M @ 3 0\m od_ 111 5793 918 500 _2.d oc @ 465 395 VAZ 800 XL SP... -
Page 81: Name Of Components
Spare Parts Holding and Customer Service Pos: 169 .1 / 10_EK/0 3_XXX_Bene nnun g d er Ba uteile/Ü 2_Ben enn ung der Bauteil e @ 27\m od1 020 2_2. doc @ 32 025 1 10.3 Name of Components Pos: 169 .2 / 09_EK/0 3_XXX_Bene nnun g d er Ba uteile/ ZK/VAZ/8 00/XL SP/Ab b @ 4 8\m od_ 114 536 3147 312 _0. doc @ 690 063 Pos: 169 .3 /A @ 37\ mod _11 269 420 739 53_0 .doc @ 5 6115 1 Pos: 169 .4 / Lege nde /Ü_L ege nde @ 10\ mo d26 33_2 .doc @ 1 2535 5 Details:... -
Page 82: Machine Body
Spare Parts Holding and Customer Service Pos: 173 .1 / 10_EK/0 4_EVL/0 4_2_XXX_EVL/ ZK/VAZ/M aschin enst änd er/Ü3 _Ma schin enstä nde r @ 29\ mod9 827 _2. doc @ 215 679 10.4.1 Machine body Pos: 173 .2 / 09_EK/0 4_EVL/0 4_2_XXX_EVL/Pos St ück Ben enn ung @ 1 0\mo d23 90_ 2.do c @ 2 808 61 Item Quantity Description... -
Page 83: Counter Knife
Spare Parts Holding and Customer Service Pos: 175 .1 / 10_EK/0 4_EVL/0 4_2_XXX_EVL/ ZK/VAZ/Ge gen mess er/Ü 3_Ge gen mess er @ 22\ mod 675 1_2. doc @ 21 765 5 10.4.2 Counter knife Pos: 175 .2 / 09_EK/0 4_EVL/0 4_2_XXX_EVL/Pos St ück Ben enn ung @ 1 0\mo d23 90_ 2.do c @ 2 808 61 Item Quantity Description... -
Page 84: Rotor
Spare Parts Holding and Customer Service Pos: 179 .1 / 10_EK/0 4_EVL/0 4_2_XXX_EVL/ ZK/Roto r/Ü3 _Roto r @ 39\ mod _113 333 600 270 3_2. doc @ 60 122 7 10.4.4 Rotor Pos: 179 .2 / 09_EK/0 4_EVL/0 4_2_XXX_EVL/Pos St ück Ben enn ung @ 1 0\mo d23 90_ 2.do c @ 2 808 61 Item Quantity Description... - Page 85 Spare Parts Holding and Customer Service Pos: 179 .23 /09_EK/ 04_EVL/ 04_2 _XXX_EVL/ZK/VAZ/ 800/XL SP/Abb Rot or @ 48\ mod _11 458 727 495 15_ 0.doc @ 6 9223 1 2; 3 14 13 Pos: 180 /S @ 3 7\m od_ 112 6941 624 265 _0.d oc @ 561 125...
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Page 86: Reducing Tool
Spare Parts Holding and Customer Service Pos: 181 .1 / 10_EK/0 4_EVL/0 4_2_XXX_EVL/ ZK/Roto r/Ü3 _Ze rklein eru ngswe rkze ug @ 34 \ mod _11 212 371 414 37_2 .doc @ 51 136 1 10.4.5 Reducing tool Pos: 181 .2 / 09_EK/0 4_EVL/0 4_2_XXX_EVL/Pos St ück Ben enn ung @ 1 0\mo d23 90_ 2.do c @ 2 808 61 Item Quantity Description... -
Page 87: Ram
Spare Parts Holding and Customer Service Pos: 183 .1 / 10_EK/0 4_EVL/0 4_2_XXX_EVL/ ZK/Schieb er/Ü 3_Schie ber @ 39 \mo d_1 133 338 804 125_ 2.d oc @ 6013 57 10.4.6 Ram Pos: 183 .2 / 09_EK/0 4_EVL/0 4_2_XXX_EVL/Pos St ück Ben enn ung @ 1 0\mo d23 90_ 2.do c @ 2 808 61 Item Quantity Description... - Page 88 Spare Parts Holding and Customer Service Pos: 183 .20 /09_EK/ 04_EVL/ 04_2 _XXX_EVL/ZK/VAZ/ 1100 /XL SP/SP/Abb F ühr ungs schien e L aufr olle @ 39\ mod _11 333 397 1468 7_0 .doc @ 60 140 9 Pos: 183 .21 /A @ 37 \mo d_1 126 942 073 953_ 0.d oc @ 5611 51 Pos: 183 .22 /09_EK/ 04_EVL/ 04_2 _XXX_EVL/ZK/VAZ/ 1100 /XL SP/SP/Abb Hyd raulikzyli nde r @ 3 9\m od_ 113 333 9880 796 _0.
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Page 89: Main Drive
Spare Parts Holding and Customer Service Pos: 185 .1 / 10_EK/0 4_EVL/0 4_2_XXX_EVL/ ZK/Hau ptan trieb /Ü3_H aupt ant rieb @ 11\ mo d590 2_2 .doc @ 21 874 7 10.4.7 Main drive Pos: 185 .2 / 09_EK/0 4_EVL/0 4_2_XXX_EVL/Pos St ück Ben enn ung @ 1 0\mo d23 90_ 2.do c @ 2 808 61 Item Quantity Description... -
Page 90: Hydraulic System (Structural Component 6)
Spare Parts Holding and Customer Service Pos: 187 .1 / 10_EK/0 4_EVL/0 4_2_XXX_EVL/ ZK/Hydr aulika ggr egat /Hydr aulika ggr egat (Bau gru ppe 6) Ü @ 7\ mod 567 7_2. doc @ 21 892 9 10.4.8 Hydraulic system (structural component 6) Pos: 187 .2 / 09_EK/0 4_EVL/0 4_2_XXX_EVL/Pos St ück Ben enn ung @ 1 0\mo d23 90_ 2.do c @ 2 808 61 Item Quantity... -
Page 91: Spare Parts And Customer Service Addresses
Pos: 189 .1 / 10_EK/0 5_EK_Adr essen _Vert retu nge n/Ersa tzteil- und Kund endi ensta dre ssen @ 96 \mo d_1 191 044 0330 62_ 2.d oc @ 1 216 603 10.5 Spare Parts and Customer Service Addresses Our address for the sale of spare parts: Vecoplan AG Ersatzteilabteilung Postfach 1260 D-56464 Bad Marienberg Phone.: 02661/6267... -
Page 92: Our Representative Offices
Pos: 189 .3 / 10_EK/0 5_EK_Adr essen _Vert retu nge n/Uns ere V ertr etu nge n @ 9 7\m od_ 119 1313 180 734 _2.d oc @ 122 180 3 10.6 Our Representative Offices VECOPLAN LLC JARL MARED AB 5708 Uwharrie Road Ingenjörsfirman... - Page 93 Spare Parts Holding and Customer Service SCHMID AG Eschlikon SCHMID AG Postfach 321 Heizkesselbau Postfach Im Ried CH-4950 Huttwil CH-8360 Eschlikon/Thurgau Phone: +41 (0) 62 962 80 35 Phone: +41 (0) 7343 7373 Fax: +41 (0) 62 962 80 36 Fax: +41 (0) 7343 7370 E-Mail: schmid-huttwill@bluewin.ch...
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Page 94: Appendix
Appendix Pos: 191 /11 _AH/Ü1_An han g @ 3\mo d20 8_2. doc @ 77 489 11 Appendix Pos: 192 .1 / 10_AH/KP/01 _IH-W erkze uge un d Z ubeh ör/Ü 2_In stan dhalt ungsw erkz eug e un d Z ube hör @ 8 \ mod 395 5_2. doc @ 22 355 7 11.1 Maintenance Tools and Accessories Pos: 192 .2 /Hinw eis/ F_Hinweis _Ü... -
Page 95: Trip Coupling
Trip coupling Pos: 202 .1 / 10_AH/KP/03 _F unktio nsbe schr eibu ng/Ras tkup plung /Ü1_R astku pplun g @ 51\ mod_ 114 907 419 435 9_2. doc @ 71 615 3 12 Trip coupling Pos: 202 .2 / 10_AH/KP/03 _F unktio nsbe schr eibu ng/Ras tkup plung /Ü2_Be trieb ssiche rheit @ 5 1\mo d_1 149 074 398 937 _2.d oc @ 716 179 12.1 Operational Safety Pos: 202 .3 / 10_AH/KP/03 _F unktio nsbe schr eibu ng/Ras tkup plung /Zu r Re duzie run g vo n Schäd en bei d er Auf gab e vo n F rem dkö... -
Page 96: Troubleshooting
Trip coupling Pos: 202 .13 /10_AH/KP/0 3_ Funk tionsb esch reib ung/R astku pplun g/Ü2 _Stör ungs abhilf e @ 5 1\m od_ 114 9081 189 218 _2.d oc @ 716 437 12.4 Troubleshooting Pos: 202 .14 /08_BE/ 02_1 _Stör ungs abhilf e/ÜT _Anzeic hen U rsac he M aß nah men @ 1 0\m od12 41_ 2.d oc @ 1 296 71 Symptom Cause Action... -
Page 97: Adjusting The Contaminant Detection Proximity Switch
Trip coupling Pos: 202 .18 /10_AH/KP/0 3_ Funk tionsb esch reib ung/R astku pplun g/Ü2 _Einstellu ng d es Nä her ungss chalt ers d er St örst offe rken nun g @ 5 1 \m od_ 114 908 6117 453 _2. doc @ 716 567 12.5 Adjusting the contaminant detection proximity switch Pos: 202 .19 /10_AH/KP/0 3_ Funk tionsb esch reib ung/R astku pplun g/Abb Rastku pplu ng VAZ 130 0 M K -T @ 68\ mo d_1 1691 983 214 53_ 0.do c @ 8 695 55 Pos: 202 .20 /A @ 37 \mo d_1 126 942 073 953_ 0.d oc @ 5611 51... -
Page 98: Measures After The Machine Has Been Shut Down By The Contaminant Detection
Trip coupling Pos: 202 .24 /10_AH/KP/0 3_ Funk tionsb esch reib ung/R astku pplun g/M aschin e a uf _Ein richte n_ st ellen @ 51 \mo d_1 149 0863 139 06_ 2.do c @ 7 166 43 Set the machine to "Setup" Pos: 202 .25 /10_AH/KP/0 3_ Funk tionsb esch reib ung/R astku pplun g/L ochbl ech vo r Kup plun g en tfer nen @ 5 1 \mo d_1 149 086 422 656 _2.d oc @ 716 669 ... -
Page 99: Index
Index 13 Index General advice hydraulic system.......52 General Instructions..........32 Adjusting the contaminant detection proximity switch ............97 Adjusting the Hydraulic System......53 Hoisting Gear............33 After Installation ..........35 Hoisting Gear, Lifting Eye Bolts......30 Allen Bradly control ...........47 Hydraulic unit ............25 Appendix ............94 Hydraulics _ Pneumatics........16 Before commissioning........38 Idle Operation and Locking Mechanism Test without Material..........40... - Page 100 Usage as Stipulated........... 8 Replacing the Seal at the Back Wall....77 Replacing the Seals at the Ram Front ....75 Report and Document Transport Damage ..31 V-Belt Drive ............61 Residual Risks..........23 VECOPLAN - Quality Control ......9 Safety ...............10 Warning ............10...
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