Page 1 1010PVNFM-3A FIELD MANUAL SYSTEM 1010PVN/PVDN NEMA CLAMP-ON MULTI-FUNCTION FLOWMETER +7(77172)727-132 (844)278-03-48 (473)204-51-73 (343)384-55-89 (843)206-01-48 (861)203-40-90 (391)204-63-61 (495)268-04-70 (831)429-08-12 (383)227-86-73 (863)308-18-15 (846)206-03-16 (812)309-46-40 (845)249-38 (347)229-48-12 : ctn@nt-rt.ru www.controlotron.nt-rt.ru Made in the USA...
Page 2 Corporation hereby grants to Renter/Buyer a non-exclusive, non-transferable, personal license to use this software. This license is meant to limit the use of Controlotron’s software Renter/ Buyer and only within Renter/Buyer’s wholly owned facility. The licensed software cannot be used under any circumstances or arrangement by or on behalf of any third party in any facility.
Page 3 1010FMA-47 ERRATA Digital Pgen Function and Wiring Procedure Update NOTE: The following applies to System 1010DVN, 1010PVN, and 1010SN Liquid Flow- meter installation manuals. Replace the PGEN menu cell description and set up procedure in the Data Span/Set/Cal menu Span Data option list including any related menu graphics and text throughout the manual with...
Page 4 Errata 1010FMA-47 PGEN Wiring Diagram The unit must be wired as shown below before assigning PGEN output pulses. 1010N-1 1010N-7K, -7K2 OR -7K3 MAIN BOARD I/O CONNECTION BOARD DPGEN_2-Ø2 TTL PGEN SIGNAL TB2-12 DPGEN_2-Ø2 TTL/CMOS TTL LOGIC TO END USER QUADRATURE PHASE EQUIPMENT TB2-4 GND...
Page 5 Errata 1010FMA-47 FOR POSITIVE FLOW PG3 and PG4 LAGS PG1 and PG2 by 90º REFERENCE PG1 or PG2 QUADRATURE LAGS FOR POSITIVE FLOW PG3 or PG4 FOR NEGATIVE FLOW PG3 and PG4 LEADS PG1 and PG2 by 90º REFERENCE PG1 or PG2 QUADRATURE LEADS FOR NEGATIVE FLOW PG3 or PG4...
Page 6 1010PVNFM-3A FIELD MANUAL SYSTEM 1010PVN/PVDN NEMA CLAMP-ON MULTI-FUNCTION FLOWMETER This equipment contains components that are susceptible to electrostatic discharge (ESD). Please observe ESD control measures during the handling and connection process. Field Manual 1010PVNFM-3A August 2005 For use with Operating System Software Version 3.01.04 or later...
Page 7 Manual Changes NOTE: For the latest updates and revisions to this field manual go to www.controlotron.com/downloads.htm and check the Product Manual listing.
Page 8 1010FMA-4 MANUAL ADDENDUM SETUP PROCEDURE FOR WET-FLOW CALIBRATED 1010 SYSTEMS System 1010 Uniflow Portable & NEMA Flowmeter Systems Manual Addendum +7(77172)727-132 (844)278-03-48 (473)204-51-73 (343)384-55-89 (843)206-01-48 (861)203-40-90 (391)204-63-61 (495)268-04-70 (831)429-08-12 (383)227-86-73 (863)308-18-15 (846)206-03-16 (812)309-46-40 (845)249-38 (347)229-48-12 : ctn@nt-rt.ru www.controlotron.nt-rt.ru...
Page 9 Manual Addendum 1010FMA-4 SETUP PROCEDURE FOR “WET-FLOW CALIBRATED” 1010 SYSTEM Caution: DO NOT use the field manual installation procedure to startup a wet-flow calibrated system. Doing so could void the calibration by corrupting essential data. This addendum contains the only autho- rized instructions to be used when commissioning a wet-flow cali- brated 1010 system.
Page 10 2.2.11 When measurements are completed, simply turn off the meter. DO NOT save the site. This might contaminate the wet-flow calibration data already stored. NOTE: Contact Controlotron’s Technical Services Department if any flow cali- bration data is accidentally removed or overwritten.
Page 11 Manual Addendum 1010FMA-4 TRANSFER INSTALL FUNCTION All 1010 flowmeter operating systems (version 3.00.20 and greater) include the installa- tion facility called “Transfer Install.” This function permits the transducers to be repo- sitioned while maintaining all calibration parameters and operation established during the water calibration.
Page 12 1010FMA-14 MANUAL ADDENDUM SYSTEM 1010 EXPANDED I/O OPTION (For Systems Equipped With 1010N-7 Modules) Manual Addendum +7(77172)727-132 (844)278-03-48 (473)204-51-73 (343)384-55-89 (843)206-01-48 (861)203-40-90 (391)204-63-61 (495)268-04-70 (831)429-08-12 (383)227-86-73 (863)308-18-15 (846)206-03-16 (812)309-46-40 (845)249-38 (347)229-48-12 : ctn@nt-rt.ru www.controlotron.nt-rt.ru...
Page 13 1010N-7-7 in the field manual appendices for additional connection information and terminal block numerical designators. NOTE: All meters in the System 1010N and DN product family can accept the Expanded I/O Module Option except 4- Channel meters. Controlotron Dual Path SITE1 Use this menu to...
Page 14 Manual Addendum 1010FMA-14 1010N-2 I/O Module The conventional 1010N-2 I/O module provides the following: Two self-powered, isolated 4-20 mA current loops (signals Io1 and Io2) that are assign- able and spannable by the user to many flowmeter variables such as flow, sonic veloc- ity, signal strength, etc.
Page 15 Manual Addendum 1010FMA-14 EXPANDED I/O MODULE OPTION PROGRAMMING The diagram below illustrates the Expanded I/O Module Option programming for a Single Channel meter with a 1010N-7 Expanded I/O Module. FLOW COMPUTER INTERNAL OUTPUT TERMINAL STRIP CONNECTIONS Pgen1 Aux Io1 Pgen2 Aux Io2 Aux Io3 Aux Io4...
Page 16: Table Of Contents
Flowmeter Installation Steps ..............1-1 The Keypad Enable Switch ................1-2 The 1010PVN Keypad ..................1-2 Keypad Function Chart ................1-2 Introduction To The 1010PVN Menu Screens ......... 1-2 Explanation Of The Callouts ..............1-3 How To Use The Installation Menu ............1-3 1.7.1 Accessing And Leaving The Menu ..............
Page 17 Table Of Contents 1010PVNFM-3A How to Edit the Density (SG) Setting ............ 2-15 2.3.2 Activating The Liquid Table ................. 2-15 Setting The LiquIdent™ Slope ............... 2-16 Setting The Pressure Slope ..............2-17 The Reference Base Temperature............. 2-18 Setting The LiquIdent™ Index ............... 2-18 Index Value ..................
Page 18 Table Of Contents 1010PVNFM-3A 2.6.6 Totalizer Scale ....................2-41 2.6.7 Total Resolution ....................2-41 2.6.8 Totalizer Mode ....................2-42 2.6.9 Batch/Sample Total ..................2-42 The Data Span/Set/Cal Menu ............... 2-42 Data Span/Set/Cal Menu Structure ............2-43 2.7.1 Span Data ......................2-45 Pgen ......................2-45 Max Flow ....................
Page 19 I/O Data Control Menu Structure ............2-60 2.10.1 Analog Output Setup ..................2-61 1010PVN Analog Outputs ................ 2-61 Analog Out Setup Data Categories ............2-61 Table to Determine Proper I/O Installation Drawings ......2-61 Assigning Io Output Functions ............... 2-62 Assigning Vo Output Functions ..............
Page 20 Mounting Temperature Sensors ..............3-20 3.2.1 Wiring Temperature Sensor To The Analog Input Module ....3-21 3.2.2 1010PVN Supply And Return Connections ..........3-22 3.2.3 Notes On System 1010 Analog Input Modules .......... 3-23 Single Channel Models ................3-23 Double Channel Models ................3-23 3.2.4...
Page 21 Table Of Contents 1010PVNFM-3A Transducer Type Menu Structure ............4-5 The Datalogger Control Menu ..............4-6 Datalogger Control Menu Structure ............4-6 4.4.1 Display Datalogger ..................4-6 4.4.2 Output Datalogger ..................4-7 4.4.3 Circular Memory ..................... 4-7 4.4.4 Est Log Time Left .................... 4-8 4.4.5 Clear Datalogger .....................
Page 22 Viscous Liquids ....................5-6 5.4.10 Temperature and Pressure Ratings ............5-6 Overview Of System 1010PVN Memory Resources ....... 5-6 Reference Tables ..................... 5-7 Sonic Velocity (m/s) For Common Liquids @ 68º F........5-7 Sonic Velocity For Pure Water @ Various Temp. (m/s) ......5-8 Vps Values (in/secs) For Some Common Metals ........
Page 23: Getting Started
This section shows how to install the System 1010PVN Permanent flowmeter with a minimum of effort. It will show how to use the Installation Menu to set up the system for transit-time and Clamp-on operation.
Page 24: The Keypad Enable Switch
NOTE: The keypad does not have alphabetic keys. Scrolling lists provide alpha-nu- meric characters as needed. INTRODUCTION TO THE 1010PVN MENU SCREENS The figure below shows a typical 1010PVN menu screen (in this case, the Pipe Data Menu). Use this menu Use this menu cell to select a Pipe cell to edit the Class from one of the meter's presets.
Page 25: Explanation Of The Callouts
(menu cells) that store site data. For conve- nience, this manual refers to sub-menus simply as menus (e.g., the Pipe Data Menu). Shown below is the Clamp-on, Full Site Setup screen for Channel 1 of a Dual Path meter. Controlotron Dual Path [1] Create-Name-Recall-Enable & Delete Site...
Page 26: Accessing And Leaving The Menu
1010PVNFM-3A 1.7.1 ACCESSING AND LEAVING THE MENU Upon first turning the meter on you see a graphic of Controlotron’s main facility. This means that there is no active site setup currently stored in memory. Note that this screen identifies the software version of the meter on the upper right-hand corner of the display.
Page 27: Selecting Items From An Option List
How to access this menu will be explained later. Note that the menu name [Application Data] appears highlighted on lower left of the screen. Note also that the menu cell [Liquid Class] is highlighted - the right-hand column shows the answer [Water 20C/68F]. Controlotron Dual Path SITE 1...
Page 28: Multiple Select Option Lists
Section 1 1010PVNFM-3A Controlotron Dual Path SITE 1 Access Liquid Option List Select Liquid Diesel Fuel Estimated Vs m/s 1600 Viscosity (cS) 2.00 Density S.G. 1.030 Liquid Class Multiple Select Option Lists Certain option lists allow you to make more than one selection. For instance, the [Datalogger Data] option list in the Datalogger Setup menu allows you to select any or all of the available data items for your reports.
Page 29: Entering Alphanumeric Strings
Pound Sign symbol. You can also use a space. The meter uses these to identify a specific site setup or user-modified table. The 1010PVN keypad does not provide letter keys. However, when you access a menu cell that requires an alphanumeric string answer, the menu cell right-hand column provides an eight-character entry field.
Page 30: Creating A New Site Setup
Note that on the left-hand column, [Meter Type] is highlighted as is all the available meter types on the right-hand column. Press the <Right Arrow>. This places a cursor next to [Dual Path Flow]. Controlotron Dual Path SITE 1 Select Meter Type Meter Type >Dual Channel Flow...
Page 31 Section 1 1010PVNFM-3A Controlotron Dual Path Right Arrow & Enter Creates a new Site Recall Site Setup No Sites Channel Enable Create/Name Site Site Security Delete Site Setup No Sites Save/Rename Site Channel/Path Setup 2. Press the <Right Arrow>. Note that the cursor changes to a block, which appears after a question mark (?).
Page 32 5. Scroll back up to letter [T]. Move the cursor to the fourth character position. Scroll down to letter [E]. Move the cursor to the fifth character position. Type [1] on the numeric keypad to complete the site name. Controlotron Dual Path Right Arrow & Enter Creates a new Site...
Page 33: The 1010Pvn Installation Menu
1010 NEMA meters. This section contains a general description of how to enter site setup data via the 1010PVN Installation Menu. It assumes that you have already selected a meter type as described in the Getting Started section.
Page 34: The Channel/Path Setup Menu
Path 1 active. Save/Rename Site Site Name Entry/Edit This shows that the site setup [XYZ] is the active site. Controlotron Dual Path [1] Scroll saved Site Setup list and Enter Recall Site Setup Channel Enable This cell shows that Create/Name Site...
Page 35: How To Enable And Disable A Sensing Path
Section 2 1010PVNFM-3A The first selection on the list is the currently active Site Setup. The system will be ready for operation after you install the transducers and make the required hardware connections. Note that the installed transducers must comply with the recalled site parameters. To recall a Saved Site Setup: (Where a visual of the keys is shown;...
Page 36: How To Create/Name A Site Setup
The only way to deactivate Site Security without knowing the password is to return the unit to Controlotron. However, the process the factory uses to remove Site Security will eliminate any existing Site Data as well. Remember, your meter contains a menu enable switch which also provides this function.
Page 37: How To Delete A Site Setup
Section 2 1010PVNFM-3A To scroll the option list to [On] press then . [Enter Code?] appears at the top of the display screen. To select the first character, use the numeric keys or press . To move the cursor to the first character position To move the cursor to the second character position press Repeat the selection process for the second character.
Page 38: The Pipe Data Menu
Section 2 1010PVNFM-3A below. You may select up to eight characters. If you decide to use numbers or a decimal point in the site name, you can type these characters directly from the keypad. To Save or Rename a Site Setup: To access the first character position To select a character then...
Page 39 1010PVNFM-3A Use this menu Use this menu cell to select a Pipe cell to edit the Class from one of the meter's presets. Controlotron Dual Path pipe outer The [Manual Entry] selection (default) Select Pipe Class from Pipe Table diameter.
Page 40: The Pipe Data Menu Structure
Section 2 1010PVNFM-3A THE PIPE DATA MENU STRUCTURE Pipe Data Select Pipe Class Manual Entry ASA Stainless Steel* ASA Carbon Steel ASA Plastic Metric DN Steel Metric SGP Steel Cast Iron Table Ductile Iron Table Copper Tube Table Select Pipe Size Manual Entry Set pipe parameters manually ASA Stainless Steel* ASA Carbon Steel...
Page 41: How To Select A Pipe Class
0.000 2.2.1 HOW TO SELECT A PIPE CLASS The 1010PVN pipe tables are arranged by classes of common type and material. The default selection is [Manual Entry]. As its name infers, you would use this selection to manually enter individual pipe parameters.
Page 42: How To Enter The Pipe Od (In. Or Mm)
Section 2 1010PVNFM-3A menu cells and prepares the 1010 for Transducer selection and Installation. This option is not applicable if the Pipe Class is [Manual Entry]. After selecting a pipe class: To access the [Pipe Size] option list press To scroll to the required pipe press To register selection press 2.2.3 HOW TO ENTER THE PIPE OD (in.
Page 43: Liner Material
Section 2 1010PVNFM-3A NOTE: Do not use ASA schedule code to specify the wall thickness. You must enter actual dimensions. To enter the Pipe Wall Thickness: To enable numeric entry press Use the keypad’s numeric keys to type exact wall thickness (use in/mm). To register the pipe wall thickness press 2.2.6 LINER MATERIAL For lined pipes, select a pipe liner from the material option list.
Page 44: Mod Of Elast Psi
Reynolds Compensation Table when compensating for liquid flow profile behavior. The number of diameters between the upstream configurations and the transducer installation can be numerically entered via the [Anomaly Diams] menu cell. Controlotron Dual Path SITE 1 Select Liquid Class from Liquid...
Page 45 Section 2 1010PVNFM-3A APPLICATION DATA MENU STRUCTURE Application Data Liquid Class Select Liquid Water 13C/55F Water 20C/68F Water 50C/122F Water 75C/167F Water 100C/212F Water 125C/257F Water 150C/302F Water 175C/347F Water 200C/392F Water 225C/437F Water 250C/482F Acetic Acid Alcohol Bromine Carbon Tet Chlorine Diesel Fuel Gasoline...
Page 46: How To Select A Liquid Class
If you do not find a liquid that matches your application, then you can select [Other]. This selection will not provide a liquid name or automatic parameter entry. Controlotron Dual Path SITE 1...
Page 47: How To Edit The Viscosity (Cs) Setting
The liquid table is used to associate the measured LiquIdent™ variable (temperature com- pensated sonic velocity) with user supplied Viscosity. By selecting the Liquid Table you can set the LiquIdent™ Slope, Pressure Slope, and the LiquIdent™ Index. Controlotron Dual Path SITE 1...
Page 48: Setting The Liquident™ Slope
LiquIdent™ routine that identifies positively any liquid monitored by the 1010PVN system. Since a temperature change will affect the sonic velocity of the liquid, a method to balance the measured sonic velocity to a fixed reference temperature (60ºF/15.6ºC) is provided.
Page 49: Setting The Pressure Slope
LiquIdent™ factor and liquid tempera- ture vary. The 1010PVN has the ability to accept a 4-20 mA input for pressure. If used, the 1010PVN will process pressure data based on the analog input. This is recommended for pipelines that have wide pressure variances.
Page 50: Setting The Liquident™ Index
1010PVNFM-3A Setting the LiquIdent™ Index A Liquid Class must have an associated LiquIdent™ Index Scale. The 1010PVN uses this scale to compensate its outputs for variations in liquid type. A LiquIdent™ Index is the sonic velocity for the liquid at the Base Temperature, generally 60ºF (15ºC).
Page 51: How To Select A Pipe Temperature Range
Section 2 1010PVNFM-3A t + ln(γ γ γ γ γ γ γ γ γ γ where: γ = Kinematic viscosity at current measured temperature (cS) e = Base of natural logarithms = Viscosity Slope (i.e., -0.0287) t = Current Measured Temperature minus Base Temperture (degrees F) γ...
Page 52: Pipe Configuration Menu Structure
Section 2 1010PVNFM-3A The default pipe configuration (Fully Developed) wll cause the flowmeter to use the conven- tional Reynolds Compensation Table when compensating for liquid flow profile behavior. Controlotron Dual Path [1] Path 1 Disignate Pipe Shape Near Transducers Liquid Class...
Page 53: The Pick/Install Xdcr (Transducer) Menu
However, you can edit the menu entries as required to accommodate different transducers or mounting configurations. The 1010PVN will adjust its parameters to optimize performance based on your selections. The Ltn menu cell shows the required spacing distance (in inches or millimeters) between the upstream and downstream transducers.
Page 54 Section 2 1010PVNFM-3A NOTE: Menu cell [Install Path] appears when the Dual Path Flow meter is selected from the [Select Meter Type] menu. The Path [1] or Path [2] menu cell can be selected by pressing the <Right Arrow>. PICK/INSTALL XDCR MENU STRUCTURE Pick/Install Xdcr Transducer Model 991 Universal...
Page 55: How To Select A Transducer Model
Section 2 1010PVNFM-3A To select a Transducer Model: To access the [Transducer Model] option list press To move the cursor to the required transducer model press To store your selection press 2.4.2 HOW TO SELECT A TRANSDUCER SIZE When you move the cursor to [Transducer Size], the highlighted prompt at the top of the display screen shows a list of recommended transducer sizes.
Page 56: The Number Index Menu Cell
Number Index, you can still change the Spacing Offset to influence the strength of the transmit signal. The 1010PVN uses a pair of precisely matched transducers. Therefore, you can select either one for the Reference position. You must connect the Up transducer cable to the transducer mounted on the upstream side of the mounting track.
Page 57: The Ltn Menu Cell
[Install Completed?] menu cell appears. To access the [Install Completed?] option list, press the <Right Arrow>. Press <Down Arrow> and scroll to the [Install] menu cell and then press <ENT> (un- less otherwise directed to do so by Controlotron’s Technical Service Department). 2-25...
Page 58: Force Transmit Procedure
Channel Not Setup Pick/Install Xdcr Pick/Install Xdcr Press <ENT>. The [Install Completed?] menu cell will indicate [Yes] after the 1010PVN is successfully installed. To complete the Install process disregard the following paragraphs explaining the Force Transmit and Force Frequency diagnostic software routines. Proceed to the In- stall process completion steps immediately following the Force Transmit procedures.
Page 59 Transmit function must be initiated again. 2. A typical menu screen will appear as shown below and indicate the current ALC (e.g., 50). This ALC number indicates the current receive signal strength and can be used for further diagnostic purposes. Controlotron Dual Path SITE1 ForceN...
Page 60 Section 2 1010PVNFM-3A verifies your site data, records the sonic characteristics of the pipe and liquid and then ad- justs internal parameters to optimize flow measurement. Please remain patient. This process can take several seconds or several minutes to complete. There is no relationship between the length of an Initial Makeup and the meter’s subsequent performance.
Page 61: The Empty Pipe Set Menu
Section 2 1010PVNFM-3A After the flow computer completes its Initial Makeup command, the [Install Completed?] option list changes to: Install Completed? New Makeup If you want to redo the Initial Makeup, move cursor to [New Makeup], then press <ENT>. This resets the option list. You can now repeat the install routine described previously. 2.4.9 THE EMPTY PIPE SET MENU The flow computer performs the MTYmatic routine automatically during its Initial Make- up to establish a standard setting for the Empty Pipe alarm.
Page 62: How To Use The Set Empty Command
(or zero offset) may be present in any installation. To eliminate this residual zero offset Controlotron has developed several different methods to insure proper zero flow com- pensation. The following paragraphs describe each method and when they should be used.
Page 63: Zeromatic Tm
Section 2 1010PVNFM-3A ZeroMatic (not present in MultiPulse operation) When ZeroMatic is invoked the flowmeter first performs the same analysis as described above in the AutoZero routine. However, after this analysis is complete the flowmeter contin- ues to interrogate the pipe wall signal and update the zero offset value under normal opera- tion, such that the flowmeter dynamically compensates for changing conditions which would normally result in zero drift.
Page 64: Zeromatic (Optional Function)
Section 2 1010PVNFM-3A The meter begins to measure the positive flow rate. “Positive” flow refers to flow moving from upstream transducer location to the downstream transducer location. Note top prompt line shows: Reversamatic Action Upon completion, the meter beeps and the display screen shows: Reverse Xdcrs / Press ENT Now remove then remount the upstream and downstream transducers in their reversed positions.
Page 65 Section 2 1010PVNFM-3A Controlotron Dual Path SITE1 Conformans Indicated flow to Actual Zero Transducer Model 1011 Universal Transducer Size Xdcr Mount Mode Reflect Spacing Offset Minimum Flow Number Index Spacing Method Track 1012TP Ltn Value (in) ReversaMatic Install Completed? ZeroMatic...
Page 66: The Operation Adjust Menu
(usually a very low flow rate), below which, the flow output will be forced to zero. You can also select the meter response to a continuous Fault condition. Use this menu cell to Use this menu cell to Controlotron Dual Path select either select meter response SmartSlew™...
Page 67: Damping Control
Section 2 1010PVNFM-3A 2.5.1 DAMPING CONTROL System 1010 provides two different data output filter types, Time Average and SmartSlew™. Time Average (recommended) integrates the instantaneous flow rate over a selectable time period. Use the Time Average function when stability in flow reading is essential. A value entered (in seconds) sets the time it takes the meter to respond to a rate change.
Page 68: Memory Delay (Sec)
Section 2 1010PVNFM-3A (default) will zero the flow rate output and declare an alarm on a flow display screen, Datalog- ger report and an assigned relay output. For some applications, occasional temporary Fault conditions may be a normal part of the process and would not require an alarm response.
Page 69: Totalizer Controls
Section 2 1010PVNFM-3A TOTALIZER CONTROLS (the “n” in <Fn> = channel number)* Resetting the Totalizer registers clears all total data CLEAR accumulated during operation. (also clears overflow) Note: In Dual Path mode, the Totalizer operates only on the virtual system channel (Ch 3). Therefore in this case, the CLEAR trigger would be <F3>...
Page 70: Flow/Total Units Menu Structure
Section 2 1010PVNFM-3A THE FLOW/TOTAL UNITS MENU STRUCTURE Flow/Total Units Flow Volume Units Gallons (US) Liters Cubic Feet Cubic Meters Cubic Inches Cubic Cm Ounces (U.S.) Imperial Gal 31.0 GAL BBL 31.5 GAL BBL 42.0 GAL BBL 55 GAL Drum Acre-feet Pounds Kilograms...
Page 71: Flow Volume Units
Section 2 1010PVNFM-3A Use this menu cell to select either volumetric or mass flow rate units . Use this menu cell to select a Controlotron Dual Path FLOW1 time base for the flow rate Choose desired Flow rate volume units units.
Page 72: Flow Display Scale
Section 2 1010PVNFM-3A To edit the Display Range: To access the [Display Range] option list press To move the cursor to the required display range press To store selection press 2.6.4 FLOW DISPLAY SCALE After you select rate units, the meter automatically computes a prefix to provide the best combination of capacity and resolution (e.g., KGAL/MIN).
Page 73: Totalizer Scale
Section 2 1010PVNFM-3A 2.6.6 TOTALIZER SCALE After you select [Totalizer Volume Units], the meter automatically computes a prefix to pro- vide the best combination of capacity and resolution (e.g., MGAL/MIN). The [Totalizer Scale] menu cell shows the results. If the displayed scaling is not suitable, you can edit it by access- ing the option list.
Page 74: Totalizer Mode
Section 2 1010PVNFM-3A 2.6.8 TOTALIZER MODE The Totalizer function operates in any of the modes listed below: MODE FLOW DIRECTION NOTES POSFLOW positive flow Accumulates flow in positive direction only NEGFLOW negative flow Accumulates flow in reverse direction only NETFLOW positive or negative Adds to positive total;...
Page 75: Data Span/Set/Cal Menu Structure
Section 2 1010PVNFM-3A Controlotron Dual Path SITE1 Use this menu to define Use this menu to set the Define data Alarm thresholds setpoints for the alarm low and high range for relay outputs. analog outputs. Span Data Set Alarm Levels...
Page 76 Section 2 1010PVNFM-3A THE DATA SPAN/SET/CAL MENU STRUCTURE (continued) Data Span/Set/Cal Calib. Table 1 Index Variable 1 Flow Liquident Viscosity (cS) Valc Vaer Temp 1 Reynolds # Pressure Calib. Table 1 New Point Cal. Index Value x.xxx PosFlow Corr x.xxx NegFlow Corr x.xxx Accept/Clear...
Page 77: Span Data
Section 2 1010PVNFM-3A 2.7.1 SPAN DATA The Span Data menu allows you to set 0% and 100% output limits for volumetric flow (Vfo), absolute flow (Vfab) and sonic velocity (Vs). Each menu cell shows appropriate rate units and time base. If you change flow rate units after spanning the system, the computer automati- cally updates the output data setup to reflect the change.
Page 78: Max Flow
Section 2 1010PVNFM-3A 1010PVCDN (Expanded 1010N-7 I/O Module) Installation Drawing 1010N-7-7 (Sheet 3 of 3) (Ultra Performance Flowmeters) PIN# SIGNAL FUNCTION NOTES PRIMARY FREQUENCY OUTPUT / OPEN COLLECTOR Digitally Synthesized PRIMARY FREQUENCY OUTPUT / TTL Pulse Waveform QUADRATURE FREQUENCY OUTPUT / OPEN COLLECTOR QUADRATURE FREQUENCY OUTPUT / TTL Max Flow The [Max Flow] menu cell stores the maximum range for the flow rate output (Vfo).
Page 79: Max Viscosity Cs
Section 2 1010PVNFM-3A Max Viscosity cS The [Max Viscosity cS] menu cell stores the maximum range for the analog span. The viscosity units are centistokes with no alternatives offered. Min Viscosity cS The [Min Viscosity cS] menu cell stores the minimum range for the analog span. The viscosity units are centistokes with no alternatives offered.
Page 80: Max Liquident
Aeration % The 1010PVN surpasses all other transit-time systems in its ability to operate with substan- tial aeration (caused by entrained gases, mixing condition or cavitation). Some applications may require an alarm indication if aeration exceeds a particular level. The meter detects this aeration level and provides this data as an output.
Page 81: Makeup Latch
To turn Makeup Latch [On] or [Off] press 2.7.3 CALIBRATE FLOWRATE AND CALIBRATION TABLES System 1010PVN equipment provides three ways to condition the calibration performance of its flowrate output: Intrinsic (factory set), Kc, and Calibration Tables 1 through 3. Access to these calibration options is found in the [Calibrate Flowrate] menu cell and the three [Calib.
Page 82: Kc Calibration
Section 2 1010PVNFM-3A Kc Calibration For most applications, the measured flow range produces a linear meter response. Therefore, the Kc (slope correction) calibration is the preferred method since it only requires a single correction factor for all the flow rates encountered. Data Span/Set/Cal Menu (Calibration Section) Data Span/Set/Cal Calibrate Flowrate...
Page 83: Calibration Tables 1 Through 3
Calibration Tables 1 through 3 System 1010PVN instruments offer a unique methodology by which a particular flow response of an instrument may be linearized or optimized by tabulating the results of a series of calibra- tion exercises or collected batch data points. In essence, the meter allows the user to select any of a wide variety of system variables (flowrate, pressure, viscosity, etc.) as a pointer into a...
Page 84: The Stripchart Setup Menu
1 minute 3 minutes 6 minutes 12 minutes 24 minutes 1.2 hours Stripchart Clear Use this menu cell Controlotron Dual Path SITE 1 to select a data item to display on Select Data Units or Percent Display the stripchart. Select Data...
Page 85: Select Data
Section 2 1010PVNFM-3A 2.8.1 SELECT DATA The [Select Data] option list allows you to select a data function for the on-screen stripchart display. The stripchart provides a data plot using the selected data units and time base. All data items except Valc and Vaer use the span settings from the [Data Span/Set/Cal] menu. The following data items are available for the Stripchart Display: •...
Page 86: Stripchart Clear
View Datalogger reports on the display screen or transmit them via the RS-232 Serial Port to external printers and computers. Note that a single-channel meter uses a compression algo- rithm to maximize data storage. This disables back scrolling of datalogger reports. Use this menu cell to Controlotron Dual Path Path 1 pick a destination for Select datalogger destination Datalogger reports.
Page 87: Datalogger Setup Menu Structure
Section 2 1010PVNFM-3A THE DATALOGGER SETUP MENU STRUCTURE Datalogger Setup Datalogger Mode Memory RS-232 Output Datalogger Data None Site Id Date Time *Path Flow Flow Average Flow Raw Flow Total *Path Vs *Path Valc Valc Aeration LiquIdent Viscosity *Path Alarms Alarms Temperature Path Delta T...
Page 88: Datalogger Mode
Section 2 1010PVNFM-3A 2.9.1 DATALOGGER MODE The [Datalogger Mode] option list allows you to disable Datalogger, transmit reports to an external target via RS-232 port, or store selected data for later display. The default setting is [Off]. After enabling the Datalogger, select a data format before generating a report. To select a Datalogger Mode: To access the [Datalogger Mode] option list press Move the cursor to the desired mode by pressing...
Page 89: Alarm Letter Codes And Descriptions
To store your selection press 2.9.4 DATALOGGER EVENTS The 1010PVN offers “event-based” data logging that operates concurrently with “time inter- val” based data logging. The event-based function generates a Datalogger report upon the triggering of any of the alarms. This is useful for recording transient alarms (e.g., a liquid interface, or a short aeration alert).
Page 90: Display Datalogger
Section 2 1010PVNFM-3A NOTE: An Alarm Event report will be generated immediately after the transition from a non-alarm to an alarm event. The reverse situation (alarm state to non-alarm state) does not trigger the event-based Datalogger. Event-based Datalogger messages conserve memory. However, if you use this feature to moni- tor a level such as Flow Alarm, set the alarm threshold high enough to avoid repetitive trig- gering.
Page 91: The I/O Data Control Menu
Section 2 1010PVNFM-3A NOTE: In single channel 1010PVN meters the Datalogger uses a compression scheme that precludes backward scrolling. Important point about Datalogger resources and dual path systems. When logging data on both measurement channels simultaneously, the Datalogger stores reports in a single common file.
Page 92 Section 2 1010PVNFM-3A THE I/O DATA CONTROL MENU STRUCTURE (Note: For Multi-Path flowmeters: “1” = Path 1, “2” = Path 2 and “S” represents the system or average channel. These characters appear to the left of the option list pa- rameter.) I/O Data Control Analog Output Setup...
Page 93: Analog Output Setup
See Iin1 above See Iin1 above 2.10.1 ANALOG OUTPUT SETUP The 1010PVN provides current, voltage and pulse-rate analog outputs. Analog Output Setup allows you to assign data functions for these signals. The flow computer’s terminal strip con- tains the analog output terminals.
Page 94: Assigning Io Output Functions
To store selection press NOTE: If you have an Expanded I/O Module 1010N-7, refer to addendum 1010FMA-14 in this manual. PULSE OUTPUT (Pgen Wiring) 1010PVN & 1010PVDN with 1010N-2 Modules Installation Drawing 1010N-2-7 (Sheet 2 of 2) PIN# SIGNAL FUNCTION...
Page 95: Relay Setup
Assigning Relay 1 and 2 Functions The 1010PVN, depending on the model, provides four alarm relays. Please refer to the Hard- ware Installation Drawing for wiring details. Relays respond to any of the alarm conditions or data functions included on the Relay Option List.
Page 96: Analog Input Setup (Optional Function)
Section 2 1010PVNFM-3A Relay Option List (continued) S Empty Empty pipe alarm. S Aeration Aeration percentage exceeds alarm setpoint. S Reverse Flow Flow is in negative direction. S Interface Liquid Interface setpoint exceeded. S BatchTot Batch/Sample total advances. S Pos Total Positive total volume advances 1 digit.
Page 97: Setting Up The Analog Current Input
The Main Diagnostics Data screen provides menus that show Flow Data, Application Data, Liquid Data and Site Setup information. The [Test Facilities] menu provides test/control func- tions to optimize operation, analyze application conditions and to recover system operation. Controlotron Dual Path Real-time flow-related data...
Page 98: Diagnostics Data Menu Structure
Section 2 1010PVNFM-3A NOTE: Diagnostic Data menus on [Dual Path Flow] meter setups include [Path Se- lect] and [Path Enable]. Ch 1+2 Flow and Ch 1-2 Flow virtual Channel 3 menus only include [Flow Data], [Print Setup] and [Data Site Created]. DIAGNOSTIC DATA MENU STRUCTURE Diagnostic Data Path Select...
Page 99: Diagnostic Main Menu Description
Date Site Created This menu cell shows date and time when the current site was created. 2.11.2 FLOW DATA MENU This sample menu provides a “live” display of all flow-related output data. Controlotron Dual Path SITE1 Current Flow Rate and Units Flow GAL/MIN -2.26...
Page 100: Vs M/S
Under normal circumstances, you should never need to change these settings. It is possible however, that a Controlotron customer service engineer may ask you to edit these settings during a support session. In such a case, a <Right Arrow>...
Page 101: The Application Info Menu
RTU’s. To test the Totalizer function, leave AnCal active for enough time for an accumulation to appear on the screen below. Moving the cursor from the menu cell cancels the AnCal function. Controlotron Dual Path SITE 1...
Page 102: Application Info Menu Items
Reason for last Makeup (signal reacquisition). Makeup Status Current stage of Makeup routine. [Measurement = normal operation] 2.11.4 THE LIQUID DATA MENU This menu shows the current Liquid Data parameters. Controlotron Dual Path SITE 1 RTD 1 temperature sensor reading Temp1 78.5...
Page 103: The Site Setup Data Menu
2.11.5 THE SITE SETUP DATA MENU This menu provides data pertaining to transducer characteristics and operation. Some menu items are for technical support interpretation only. Controlotron Dual Path SITE 1 Current transit drive code fx (drive)
Page 104: Using The [Hf] Menu Item
At the [Meter Type] Menu, press the <Right Arrow> and then <ENT> to select the desired Path (e.g., Dual Path Flow). In the [Dual Path Flow] Menu, press the <Down Arrow> and scroll to the [Diagnostic Data] menu cell. Press the <Right Arrow> to select it. Controlotron Dual Path 4SS10G Controlotron...
Page 105: Manual" Adjustment Procedure
Press the <Right Arrow> and a pop-up [Manual] prompt will appear as shown below. Note: Press the <Up/Down Arrow> to select [Automatic], if desired. Use the numerical keys to input the desired correction value. Press <ENT> to input value. Controlotron Dual Path 4SS10G Controlotron...
Page 106 Press <ENT> again to install this correction value which will now appear next to the [HF] menu cell. NOTE: The value shown in the [Automatic] pop-up prompt can not be changed and is for user information only. Controlotron Dual Path 4SS10G Controlotron...
Page 107: The Test Facilities Menu
The Test Facilities menu provides commands for system analysis and recovery. The most use- ful for the end-user are Makeup and Graph. Using these routines under the supervision of our technical support staff will help us to provide technical analysis and solutions. Controlotron Dual Path SITE 1...
Page 108: The Test Facilities Graph Screen
The Test Facilities Graph Screen NOTE: The following is intended for 1010 VFMT systems with Graphic Displays only. For VFMT capable 1010X systems (with or without digital displays) or 1010PVN blind systems, the digital receive signal can only be viewed as a text dump over the RS-232 output (i.e., by pressing the [F1] key and then the period key...
Page 109: Entering The Diagnostic Graph Screen
Section 2 1010PVNFM-3A Entering the Diagnostic Graph Screen Before you can view the Diagnostic Graph Screen the 1010 flow channel must first be properly installed and operating in a non-empty condition (refer to the appropriate 1010 Field manual). If a previously installed channel is in a “Fault” condition, but not reporting “Empty”, you can still access the Graph Screen to aid in troubleshooting the cause of the failure to measure flow.
Page 110: Command Modes
Section 2 1010PVNFM-3A Return to the graph screen and observe the relative position of the up and down waveforms. In a properly correlated receive signal the two images should be nearly superimposed on top of each other, even during high flow conditions. In the unlikely situation where the two im- ages appear to be offset by one or more receive cycles then the flow readings should be consid- ered questionable.
Page 111 Section 2 1010PVNFM-3A Pressing the <+> or <-> keys will cause the Tn marker to move later or earlier, respectively. As you adjust the Tn marker, both Tn and Vs (liquid sound velocity) will change accordingly. To exit this mode, press the <0> key on the keypad. Zero Crossover Adjustment: (Hot Key 4) Observe the small “X”...
Page 112: Description Of Graph Screen Text Display Parameters
Section 2 1010PVNFM-3A Signal Masking Function: (Hot Key 7) Under conditions of extremely low signal amplitude, a noise spike associated with 1010’s re- ceive signal window may be present on the extreme left side of the graph display. If this spike is large enough it may interfere with the signal detection routines.
Page 113: Troubleshooting Tips
Diagnostic menu shows how the system interprets a problem. The test functions and alarm indicators identify “hidden” problems automatically. If a problem seems unsolvable, call our Technical Service Department or your local Controlotron Representative for expert help. Flow Computer Messages...
Page 114: Using The "F4" Reset Sequence
Section 2 1010PVNFM-3A MESSAGE DESCRIPTION site setup and transducer installation choices; particularly data entered for the pipe and liquid. • In Reflect Mode, the flow computer detects that the pipe wall signal may infringe upon the liquid signal. Use Direct Mode instead.
Page 115 Section 2 1010PVNFM-3A ducer tables. This will require you to completely re-install the system and repeat all desired default settings, custom pipe tables, etc. The chart below shows the sequence of the [F4] rou- tine: [Power On/Off + F4] [Clr Active Memory?] [Clr Saved Data?] Procedure to clear Active Memory only: Turn off power (if it is currently on).
Page 116: Troubleshooting With Transducer Test Blocks
Section 2 1010PVNFM-3A 2.11.8 TROUBLESHOOTING WITH TRANSDUCER TEST BLOCKS To resolve an apparent system malfunction, you have to determine whether the problem is due to equipment failure or an application condition. Our 1012 and 996 Transducer Test Blocks allow you to bench test the flow computer, transducers and their cables. If the system oper- ates properly using the test block, then focus on application conditions as the source of the problem.
Page 117 Section 2 1010PVNFM-3A 4. Access the Installation Menu. Select [Meter Type] [Single, Dual or Quad Channel] depend- ing on meter type. Select the meter channel (1,2,3, or 4) depending on which measurement channel you intend to test. Select [Clamp-On] and then [Channel Setup]. 5.
Page 118: Using The 996Psp Pipe Simulator
Section 2 1010PVNFM-3A 2.11.10 USING THE 996PSP PIPE SIMULATOR Using the proper coupling compound, mount the transducers on the pipe simulator as shown below. Slide each transducer until it presses against a pin-stop. Use the clamping screws to hold the transducers in place. 991 Transducers Clamping Screw Under test...
Page 119: If A Pipe Simulator/Test- Block Test Fails
“known good” set. If the system functions properly, then the original transducers under test are defective. Please return any defective transducers to Controlotron for repair. 3. If you replace the transducers and cables, and the system still fails to function correctly, then it is likely that the computer has a malfunctioning circuit module.
Page 120: Guide To A Smooth Installation
Section 2 1010PVNFM-3A 2.12 GUIDE TO A SMOOTH INSTALLATION NOTE: The following should be used in conjunction with the System 1010 Field Manual Diagnostic and Troubleshooting procedures. 2.12.1 CHECKLIST FOR 1010 STARTUP & PERFORMANCE PROGRAMMING Select appropriate meter yype: Clamp-On, Reflexor, Dual Beam, Flow Tube, etc. Select proper channel (Dual or Multi-Channel Systems Only).
Page 121: Start-Up
Section 2 1010PVNFM-3A Avoid mounting on pipe seams. Connect “UP” Cable to “Upstream Transducer” (closest to source of flow) and vice versa. START-UP Ensure pipe is FULL (flowing or not). Select “Install Complete?”…..INSTALL to Invoke “Initial Makeup” routine. Verify “Measured Vs” is accurate for liquid type & temperature (Consult Vs Database) Set Zero appropriately (AutoZero or ZeroMatic for Reflect, Actual Zero or ReversaMatic for Direct).
Page 122: Low Valc
Section 2 1010PVNFM-3A Verify Graph is acceptable (see below). Use recommeded High Precision or first recommended Universal Transducer. Verify Liquid Vs in database (take into account actual temperature & pressure). Verify Liquid chemistry is as expected. (Ask about additives, Pressure, Temp.) Try “1-Cycle”...
Page 123: Poor Signal
Section 2 1010PVNFM-3A Switch off any radiating electrical equipment in area (Transmitters, Variable Freq. Drives, etc.). Poor Signal Check that actual pipe dimensions and material match programmed data. Consult X-Select; Choose first recommended transducer. Relocate transducers. “Official” COUPLING COMPOUNDS Part# Name Application Max Temp.
Page 124: Hardware Installation Guide
Section 3 1010PVNFM-3A HARDWARE INSTALLATION GUIDE PREPARING TO MOUNT THE TRANSDUCERS Installing the transducers is fairly straightforward. However, careful planning will avoid any snags that may delay the installation. Previously, based on the input you fed into the meter’s computer, it had recommended the transducers size, mounting option and spacing. With the transducers at hand, we are now ready to mount them.
Page 125: Clamp-On Transducer Mounting Modes
Controlotron systems, or any type of ultrasonic equipment. You can run these cables through a common conduit ONLY if they originate at the same flowmeter.
Page 126: Preparing The Pipe
Section 3 1010PVNFM-3A We recommend Reflect mount whenever possible. This is the simplest way to mount the trans- ducers. Also, Reflect mount resists abnormal flow profile conditions such as cross-flow within the flow stream. Reflect mode supports the AutoZero™ function, which zeroes the meter au- tomatically without user-participation.
Page 127: Reflect Mode With Ez Clamp And Spacer Bar Only
1010PVNFM-3A Section 3 3.1.5 REFLECT MODE WITH EZ CLAMP AND SPACER BAR ONLY The EZ Clamp is a quick and easy way to securely mount transducers on any pipe. The spacer bar eliminates manual spacing measurements and provides rigidity for mounting the trans- ducers while maintaining axial alignment.
Page 128: Direct Mode With Ez Clamp And Spacer Bar Only
Section 3 1010PVNFM-3A Adjusting Nut Chain Extension Sections Mate Bit Snap and 'S' Hook EZ CLAMPING TRANSDUCER TO PIPE 6. Apply a 1/8-inch continuous bead of couplant compound along the center (the long way) of the contact surface of the transducer. Place transducer on the pipe center in the middle of one of the areas you have cleaned with the cable connector facing away from where the other transducer will be placed.
Page 129 1010PVNFM-3A Section 3 Chain Tension Transducers PIPE VIEW FROM TOP OF PIPE Chain INSTALLATION - DIRECT MOUNT WITH EZ CLAMP AND SPACER BAR 1. Perform all required menu steps until the flow computer issues the number index and prompts you to press [ENT] to finish the transducer install routine. Stop at this point. Note the number index value displayed in the Pick/Install menu.
Page 130 Section 3 1010PVNFM-3A 5. Apply a 1/8-inch continuous bead of couplant compound along the center (the long way) of the contact surface of the transducer. Position this transducer on the center of the pipe in the middle of area you have cleaned; the cable connector facing away from where the other transducer will go.
Page 131 1010PVNFM-3A Section 3 9. Wrap the mylar spacing guide around the pipe so that the left edge is against the trans- ducer edge mark (see “C” on previous page). Arrange so that one end overlaps the other by at least three inches. Trim to fit if necessary, but be sure not to trim at the overlapping end in order to keep it square.
Page 132: Reflect Mode-Mounting Frames And Spacer Bar
Section 3 1010PVNFM-3A 3.1.7 REFLECT MODE - MOUNTING FRAMES AND SPACER BAR The combination of a spacer bar with mounting frames is the easiest way to mount in Reflect Mode. The result is a rigid structure that eliminates spacing measurements, and maintains the transducer-to-transducer geometry.
Page 133: Reflect Mode With Spacer Bar Only
1010PVNFM-3A Section 3 2. On a flat surface, attach the spacer bar to a mounting frame so that the reference hole on the spacer bar fits over the post on the platform of the frame; tighten the securing screw. Slide the second mounting frame onto the other end of the spacer bar, align the number index hole with the post on the platform;...
Page 134 Section 3 1010PVNFM-3A 1011 Series Spring Clip Transducer Spacer Bar Spacer Bar Number Index Spacer Bar Reference Securing Screw Index Securing Screw Mounting Strap INSTALLATION - REFLECT MOUNT WITH TRANSDUCERS AND SPACING BAR 1. Perform all required menu steps until the flow computer issues the number index and prompts you to press <ENT>...
Page 135: Direct Mode-Mounting Frames, Spacer Bar And Spacing Guides
1010PVNFM-3A Section 3 of the second area prepared, secure the spacing bar to the already mounted transducer by inserting the transducer index screw through the REF hole on the Bar. Put mounting strap around transducer and tighten as in Step 5. Sight along spacer bar to ensure axial alignment to the pipe.
Page 136 Section 3 1010PVNFM-3A MYLAR™ SPACING GUIDE 1. Perform all the required menu steps up until the point where the flow computer issues the number index and prompts you to press <ENT> to finish the transducer install routine. Make a note of the number index displayed in the Pick/Install menu. Check to ensure that you have a matched set of transducers.
Page 137 1010PVNFM-3A Section 3 at the bottom of the frame (see A below). While holding, also mark along the front edge of the frame with pencil or fine chalk line (see B below). Pipe Transducer Transducer Transducer Edge Line Spacer Bar Transducer Line Spacer Bar...
Page 138 Section 3 1010PVNFM-3A Ltn mark Mark (or fold) exactly Overlap Edge at half-way point FINDING THE HALFWAY DISTANCE 11. Reinstall the spacing guide; its left edge abutting the transducers edge mark on the pipe and the overlapping edge in line with the dot (now a line) on the pipe (see “C” on previous page).
Page 139: Using 1012T Mounting Tracks
Examine the figure below, which shows a typical Pick/Install Xdcr menu screen. Note the automatic assignment of model num- bers for the transducer and mounting track, plus the designation of the number index. Controlotron Dual Path SITE1...
Page 140 Section 3 1010PVNFM-3A Transducer Chain Tension Upstream Clamping Screw Downstream Xdcr Screw Transducer Flow Reference Pin Shown Inserted Roller Track Rail Number Index pin Chain Assembly Shown inserted Loop Chain over tension screw hook Chain Tension Screw FRONT VIEW INSTALLATION - REFLECT MOUNT WITH MOUNTING TRACK 2.
Page 141: Installing A 1012T Mounting Track In Direct Mode
B3 universal transducers. Examine the figure below which shows a typical Pick/Install Xdcr menu screen. Note the automatic assignment of model numbers for the trans- ducer and mounting track, plus the designation of number index. Controlotron Dual Path SITE1...
Page 142 Section 3 1010PVNFM-3A Tension Screw Center of this link is over the Hook locating stud. An equal number of links on either side of this stud ensures 180 ° opposed installation. Xdcr Chain Clamping Tension Screw Screw 3. If this is a horizontal pipe, place the track with the chain tension screws on top of the pipe (screws up, the chains hanging down and the numbered scale facing you) where you have determined it would be best to mount it.
Page 143: Mounting Temperature Sensors
MOUNTING TEMPERATURE SENSORS In order to accurately measure temperature differential in energy flow loops, Controlotron’s Energy Flowmeters are designed to work with a pair of matched temperature sensors. These are available in clamp-on style 991T, or in insert (thermowell) style 991TW.
Page 144: Wiring Temperature Sensor To The Analog Input Module
Analog Input Module, or when making connections to TB1, TB2, TB3, and TB4. Open the 1010PVN flowmeter top cover by releasing the cover latch. Place the power switch to the OFF position. Loosen the captive thumbscrew securing the Access Cover and remove Access Cover.
Page 145: 1010Pvn Supply And Return Connections
Replace I/O Board and secure with four captive screws. Replace Access Cover and finger tighten captive thumbscrew. 3.2.2 1010PVN SUPPLY AND RETURN CONNECTIONS Terminals for the supply and return sensor connections are located on the Analog Input Mod- ule as previously shown. For other terminal locations on System 1010N Single Channel and Dual Channel units, see drawings 1010N-5-7 or 1010N-5D-7, respectively.
Page 146: Notes On System 1010 Analog Input Modules
Section 3 1010PVNFM-3A 1010PVDN Dual Path Temperature Sensor Inputs 3.2.3 NOTES ON SYSTEM 1010 ANALOG INPUT MODULES Single Channel Models System 1010 NEMA flowmeters report input module temperature sensor connections T1 and T2 as system variables. Dual Path Models The Dual Path instrument uses T1 to report liquid temperature. (Note that T2 is used to report ambient temperature in some Leak Detector systems.) The Analog Input of temperature takes priority over the built-in RTD (Resistive Ther- mal Device) measurement of temperature.
Page 147 3.2.4 CLAMP-ON RESISTIVE TEMPERATURE DEVICE (RTD) INSTALLATION NOTES The Clamp-On RTD sensor, with which your 1010PVN is supplied, is extremely sensitive and precise. Its contribution to the performance of your meter can be as important as that of the liquid flow sensors. Please consult the installation drawings for details on physical installa- tion and wiring of the RTD.
Page 148: The Meter Facilities Menu And Graphic Display Screens
Verify/Adjust the analog pulse output using a frequency counter. Calibrate the RTD temperature sensors. Set the system clock/calendar. Obtain detailed software/hardware identification. This menu allows you Controlotron Dual Path SITE 1 to specify default Select Default Units for all Menus measurement units.
Page 149: The Table Setups Menu
1010PVNFM-3A Section 4 THE TABLE SETUPS MENU The [Table Setups] menu allows you to pre-condition your pipe table and transducer types. The edits made in [Table Setups] become the default settings for creating a new site. Trans- ducers “marked” in the [Transducer Types] menu will be preferentially selected when the meter recommends transducers during the automatic Pick/Install Transducer routine.
Page 150: Create/Edit Pipe
Section 4 1010PVNFM-3A PIPE TABLE MENU STRUCTURE (continued) Choose Pipe Name 100 DN 6CS40 6P40 (continued) 200 DN 6CS80 6P80 400 DN 8CS40 8P40 800 DN 8CS80 8P80 Metric SGP Steel 10CS XS 10P XS 20A-SGP 10CS40 10P40 25A-SGP 12CS STD 12P STD 32A-SGP 12CS XS...
Page 151: Delete Pipe
1010PVNFM-3A Section 4 Scroll the option list to a class that provides the closest match to your pipe To select the [Pipe Class] press . This moves the highlight to [Choose Pipe Name]. To access the [Pipe Name] option list press Scroll the option list to a pipe name and press to select it.
Page 152: Transducer Type Menu Structure
Section 4 1010PVNFM-3A tion. The Transducer Type menu allows you to place “marks” next to any transducers that you may want the meter to consider preferentially during its recommendation routine. These transducers will be included on the recommended list, which appears from on the re- verse-video prompt line at the top of the display screen.
Page 153: The Datalogger Control Menu
1010PVNFM-3A Section 4 THE DATALOGGER CONTROL MENU The Datalogger Setup menu in the Channel Setup menu provides the Datalogger controls for the meter’s measurement channels. It allows you to enable usage, select data items/ alarm events, a logging interval and a destination for your Datalogger reports. While the Datalogger Setup menu is measurement channel specific, this Datalogger Control menu provides global control functions.
Page 154: Output Datalogger
[Date] and [Time] in your report so that you can identify the source of each report. The meter interfaces with most serial printers or personal computers. Controlotron offers the model 996P portable serial printer. You must use the proper cabling between the flow computer and the external device.
Page 155: Est Log Time Left
1010PVNFM-3A Section 4 In the Datalogger Control menu, select [Circular Memory]. Press to access the [Circular Memory] option list. Move the cursor to [Yes] by pressing To store selection press Lastly, re-enable the channels that you disabled earlier to begin logging. 4.4.4 EST LOG TIME LEFT Est Log Time Left is a “view-only”...
Page 156: The Analog Output Trim Menu
Section 4 1010PVNFM-3A To view the amount of data memory bytes available press 4.5.1 THE ANALOG OUTPUT TRIM MENU Analog Output Trim allows you to fine-tune the meter’s analog voltage and current outputs using a multimeter connected to the output under test. In addition, you can use a frequency counter to fine-tune the meter’s pulse rate output.
Page 157: Pgen Output Trim (Pgen 1 & Pgen 2)
1010PVNFM-3A Section 4 If the multimeter reading does not match, use the numeric keys to type in the multi- meter reading. Press to register setting. This adjusts the meter’s DAC (digital-to-analog con- verter) so that a 2.00 Volts output corresponds with 2.00 Volts on the multimeter. Re-check the multimeter to make sure that it is now reading 2.00 Volts.
Page 158: Rtd Calibrate Menu Structure
4.6.2 ICE BATH RTD CALIBRATION Use distilled, deionized water and ice mixture at 0ºC (32ºF) equilibrium for an ice bath. En- sure temperature with a reference thermometer. Controlotron can not assume responsibility for the incorrect design, construction or operation of an Ice Bath.
Page 159: The Clock Set Menu
(time entry) Notice: All Controlotron flowmeters include a real-time clock to provide a convenient date/time stamp for display screens and datalogger reports. The operating system does not rely on the date and time-of-day for any flowme- ter operation. Therefore, the “Turn Of The Century” had no effect on the proper functioning of any of our systems.
Page 160: Setup
Section 4 1010PVNFM-3A To set the clock: To enable numeric entry press Use the numeric keys to type the time (HH.MM). To store the time press . This moves the cursor to RS-232 Setup. RS-232 SETUP Use the RS-232 Setup menu to set the operating parameters of the serial I/O port. Settings include baud rate, parity, data bits, line feed, network ID number and waiting period before a RTS time-out.
Page 161: Parity
1010PVNFM-3A Section 4 To change the Baud Rate: To access the []Baud Rate] option list press Move the cursor to the required baud rate by pressing To store selection press .This moves the cursor to [Parity]. 4.8.2 PARITY Parity is a simple method to check the accuracy of an asynchronous serial data transfer. The parity setting tells the meter how to format the data words it sends to an external device.
Page 162: Network Id
Section 4 1010PVNFM-3A after each carriage return that it transmits. This may be necessary to avoid the constant “wrap- ping” of transmitted data onto a single line. The factory setting is [NO] (line feed disabled). Note that the 996P portable printer requires [NO]. To enable (or disable) Line Feed: To access the [Line Feed] option list press to move the asterisk to [Yes] Line feed enabled, or [No] Line feed...
Page 163: Backlight
This menu provides general information about the flowmeter. System Info Menu Structure Version This is the meter’s operating system version number. Controlotron’s Technical Services Group may request this number during consultations. Reset Date/Time Shows the date and time of this meter’s last <F4> reset.
Page 164 Section 4 1010PVNFM-3A Measured Sonic Signal Strength Velocity (in M/S) Site Name Selected (PUMP #1) Measurement Channel Percent of Aeration Selected Meter Type Detected (Dual Channel Flow) Totalizer Digital Mode Average (NTOTAL) Volumetric Flow Digital Active Flow Alarm Total Date & Time Stripchart Data (Vfo) Volumetric...
Page 165 1010PVNFM-3A Section 4 Dual Path The flow display uses the first (prompt) line display for the purpose of identifying the type of meter currently enabled (Dual Path) and the path from which the current display is derived (3 for the computed or average channel in a dual-path meter). The Site Name is displayed in the upper right-hand corner of the digital display.
Page 166: System 1010 Application Notes
Our Technical Service Group provides assistance upon request. You can obtain toll-free assistance from 8:30 until 5:00 o’clock EST by calling 800-275-8480. In addition, you can re- quest help via e-mail by contacting the Technical Service Group at TSG@controlotron.com. The meter’s computer provides comprehensive diagnostics data. Using this data, our Engi- neers can analyze the system in relation to the application in detail.
Page 167: Pipe Considerations For Clamp-On Transducers
5.3.1 PIPE DIMENSIONS Controlotron manufactures transducer assemblies to service pipes from 0.25" to 360" in outer diameter. During the transducer install procedure, the flow computer will recommend trans- ducer sizes based on the site data that you enter. Pipes with OD-to-Wall thickness (OD/W) ratios greater than 10 to 1 are ideal applications.
Page 168: Overview Of System Performance
Section 5 1010PVNFM-3A 5.3.4 OVERVIEW OF SYSTEM PERFORMANCE Our system performance specifications are based on acceptable liquid sonic conductivity and other pertinent application conditions. The diversity that characterizes liquid flow, makes it impossible for us to cover all possible application conditions that have the potential to reduce performance.
Page 169: Data Drift
1010PVNFM-3A Section 5 Data Drift Drift is a defined as a long-term cyclical flow deviation resulting from the variation of liquid temperature or liquid sonic velocity. Drift may be more noticeable when combined with a poor signal-to-noise ratio. System 1010 is carefully designed to minimize the effects of drift. There are no drift-prone analog phase-locked loop devices in the primary detection circuits.
Page 170: Smartslew
The viscosity of the liquid is an important factor. It governs the degree of Reynolds Number compensation that the flow computer applies to the final rate output. Therefore, flow data errors could result if you enter an inaccurate viscosity value. Controlotron’s Technical Service Department can provide reliable viscosity data for most liquids.
Page 171: Slurries
450°F. Please refer to Section 6 for flow tube pressure and temperature rat- ings. OVERVIEW OF SYSTEM 1010PVN MEMORY RESOURCES The System1010PVN memory resources include both Read-Only-Memory (ROM) and battery- backed Random Access Memory (RAM). The ROM memory contains the system operating in- structions, on-line help text, default data, and the pipe, transducer and liquid tables.
Page 172: Reference Tables
Section 5 1010PVNFM-3A reactivate an inactive Site Setup is to recall it back into to Active Memory. However, be aware that this action over-writes ALL the data residing in the Active Memory area. The Datalogger logs data collected at preset intervals during operation. It uses the system RAM resources independently of Active Memory and Site Storage Memory.
Page 173 1010PVNFM-3A Section 5 SONIC VELOCITY FOR PURE WATER @ VARIOUS TEMP. (meters/sec) Liquid Deg. C Deg. F Vs (m/s) Liquid Deg. C Deg. F Vs (m/s) Water 1402 Water 1519 1447 1503 1482 1485 1509 1466 1529 1440 1543 1412 1551 1390 1555...
Page 174: System 1010 Reynolds Compensation Factor
Section 5 1010PVNFM-3A SYSTEM 1010 REYNOLDS COMPENSATION FACTOR Reynolds # Positive Comp Negative Comp 0.7808 0.7808 1277 0.7869 0.7869 1566 0.7930 0.7930 1694 0.7991 0.7991 1830 0.8052 0.8052 1930 0.8113 0.8113 1986 0.8174 0.8174 2044 0.8234 0.8234 2104 0.8295 0.8295 2166 0.8356 0.8356...
Page 175: Recommended Sonic Coupling Compounds
129 Adhesive backed Dry/Damping couplant for Viscoelastic polymer sheet. 129A all flow transducer types. Water resistant. Notice: Controlotron holds US Patent Number 4,929,368 on the CC#122 Coupling Compound and all compounds of this type. Its use is restricted to Controlotron products only, un- 5-10...
Page 176: Terminology Chart
Section 5 1010PVNFM-3A less a special license has been obtained. Licenses for use with other products are avail- able through the Controlotron Sales Department. TERMINOLOGY CHART This chart provides explanations for uncommon terms used in this manual. TERM EXPLANATION Active Memory Section of RAM allocated for active site parameters (all current values).
Page 177 1010PVNFM-3A Section 5 TERM EXPLANATION Local Display Refers to the 1010PVN’s integral display screen. Menu Sub-sections of the Installation Menu that you to define specific operational functions (e.g., RS-232 Setup). Menu Cell location within a Menu where you define either a single numeric value or option list selection that supports the Sub-Menu’s function.
Page 178: The Meter Type Menu
Section 5 1010PVNFM-3A THE NEMA DUAL-PATH MENU CHART This section shows the Dual Path Flow menu. THE METER TYPE MENU Meter Type Dual Path Flow Channel/Path Setup THE METER FACILITIES MENU Meter Facilities Preferred Units English Metric Table Setups Pipe Table Create/Edit Pipe Choose Pipe Class Choose Pipe Name...
Page 179: The Clamp-On Menu
1010PVNFM-3A Section 5 METER FACILITIES MENU (continued) Meter Facilities Clock Set Date Time RS-232 Setup Baud Rate Parity Data Bits Line Feed Network ID RTS Key Time Backlight 30 sec, 1 min, 2 min, 3 min, 5 min, 10 min System Info Version Reset Date/Time...
Page 180 Section 5 1010PVNFM-3A THE CLAMP-ON MENU (continued) Clamp-On Pick/Install Xdcr Xdcr Mount Mode Spacing Offset Number Index Spacing Method Ltn Value Install Completed? Empty Pipe Set Zero Flow Adjust Operation Adjust Damping Control Time Average Smart Slew Deadband Control 0.000 (numeric entry) Memory/Fault Set Fault/Memory Memory Delay (sec)
Page 181 1010PVNFM-3A Section 5 THE CLAMP-ON MENU (continued) Clamp-On Data Span/Set/Cal Calibrate Flow Rate Intrinsic Calib. Table 1 Index Variable 1 None Flow Liquident Viscosity (cS) Valc Vaer Temp 1 Reynolds # Pressure Calib. Table 1 New Point Cal. Index Value x.xxx PosFlow Corr x.xxx NegFlow Corr...
Page 182 Section 5 1010PVNFM-3A THE CLAMP-ON MENU (continued) Clamp-On Datalogger Setup Time Base 1 second 3 seconds 6 seconds 12 seconds 24 seconds 1 minute 3 minutes 6 minutes 12 minutes 24 minutes 1.2 hours Stripchart Clear Datalogger Mode Memory RS-232 Output Datalogger Data Site Id Date...
Page 183 1010PVNFM-3A Section 5 THE CLAMP-ON MENU (continued) Clamp-On Datalogger Setup Datalogger Events Fault Alarm Memory Relay 4 Relay 3 Relay 2 Relay 1 Spacing Empty Aeration Interface Flow Alarm Fault Alarm Memory Makeup Display Datalogger No Line Warap Line Wrap I/O Data Control Analog Out Setup Vfab...
Page 184 Section 5 1010PVNFM-3A THE CLAMP-ON MENU (continued) Clamp-On Analog Input Setup Iin1 Input PSIA BARA T1 Deg F T1 Deg F T2 Deg C T2 Deg C 4 mA x.xxx (numeric entry) 20 mA x.xxx (numeric entry) Iin 2/Iin3/Iin4 See Iin1 above Diagnostic Data Path Select 1 and 2, 1, 2...
Page 185 APPENDIX A Couplant Installation Instructions...
Page 186 APPENDIX B SITE SETUP CONSIDERATIONS FOR 1010N BLIND SYSTEMS Controlotron offers an economical “blind” 1010 NEMA system (without a local keypad and graphic display screen). This supplement describes the hardware and software requirements for pro- gramming these models. Site setup for a blind unit requires a PC connected to the RS-232 serial port.
Page 187 1010PVNFM-3A Appendix COMMUNICATING WITH SYSTEM 1010 VIA THE RS-232 INTERFACE The following sections assume that you are familiar with the basics of using a Windows 3.x™ or Windows 95/98™ based communications program. All PC computers provide at least one serial port using either a 9-pin or 25-pin D-type connector.
Page 188 Appendix 1010PVNFM-3A 6. You will now see a blank terminal screen. Next left-click [File] on the top menu bar. Drag the highlight down to [Properties] and then left-click. 7. Left-click the [Settings] tab. Expand the [Emulation] box by left-clicking the <Down Arrow> on the right-hand side.
Page 189 Type: ? (question mark) and then press ENTER to see a list of the available commands. Use the MENU command (type [Menu] and then press ENTER) to access the top level of the Installation Menu. You will see a screen similar to the example on the next page. Controlotron Site Select Meter Type...
Page 190 Appendix 1010PVNFM-3A Data Display Mode After you complete the installation, you can toggle between Installation Menu mode to Data Display mode. This is the same as using the <MENU> key on the 1010 keypad (see manual). The PC keyboard equivalent to the <MENU> key is <CNTRL> + <L>. Note that the 1010 RS-232 interface does not support graphics.
Page 191 1010PVNFM-3A Appendix Navigating Through the Installation Menu After accessing the Installation Menu, you can begin to setup your flowmeter according to the instructions in this manual. The chart below shows the PC keyboard equivalents to the 1010 keypad keys while you are in the menu. 1010 Keyboard PC Keyboard Description...
Page 192 Appendix 1010PVNFM-3A To Clear All Dynamic Memory Using the RS-232 Interface: CAUTION: Before proceeding further , it is essential to understand that this function eliminates all data stored in RAM. This means that all saved site setups, including the site data of a flow-calibrated site will be erased! Also, the entire Datalogger file plus any custom factory or user-created pipe or trans- ducer tables will be eliminated.
Page 193 1010PVNFM-3A Appendix APPENDIX C ENGINEERING DRAWINGS Flow Computer Drawings 1010N-7 Installation Drawing, 1010 Series Single Channel Flow Computer 1010N-8 Outline Dimensions, 1010 Series Single Channel Flow Computer 1010DN-7 Installation Drawing, 1010 Series Dual Channel Flow Computer 1010DN-8 Outline Dimensions, 1010 Series Dual Channel Flow Computer 1010NS2-7 Installation Drawing, 1010 Series Flow Computer, FM Approved 1010NS2-8...
Page 194 Index 1010PVNFM-3A Index Symbols 1011 Series Transducers 3-1 1011 Universal Transducer 2-22 1011H High Precision Transducer 2-22 991 Universal Transducer 2-22 Absolute Flow 2-45 Vfab, Vfo, Vs 2-45 Accuracy 5-3 Active Memory 2-1, 5-7 Actual Zero 2-30 Aeration 5-5, 2-48 Alarm Letter Codes And Descriptions 2-57 Alarm Levels, setting 2-47 Alphanumeric Strings 1-4, 1-7...
Page 195 Index 1010PVNFM-3A Channel/Path Setup Menu 2-2 Channel/Path Setup Menu Structure 2-2 Character Entry Field 1-8 Choosing Pipe Class 4-2 Choosing Pipe Name 4-2 Circular Memory 4-7 Circular Memory Mode 4-6 Clamp-on Menu 5-14 Clamp-on Operation 1-1 Clamp-on Transducer Mounting Modes 3-2 Direct, Reflect 3-2 Selecting Location 3-1 Vertical Mounting 3-2...
Page 196 Index 1010PVNFM-3A Data Span/Set/Cal Menu 2-42 Menu Structure 2-4 Data Stability 5-3 Data Drift 5-4 Data Scatter 5-3 Deadband Control 2-35 Defragment Command 2-5, 5-7 Defragmenting Memory 4-8 Deleting Pipe(s) From Pipe Table 4-4 Density (SG) 2-15 Diagnostic Data 5-18 Diagnostics Data Menu 2-65 Correlated Plot 2-77 Graph Screen 2-76...
Page 197 Index 1010PVNFM-3A Flow Rates 5-4 Data Damping, Flow Data Scatter, Low Flow Rates 5-4 Flow Data Menu Items Alarm Status, Flow, Flow Vel F/S, Signal (mV), Total, Vaer %, Valc %, Vs m/s 2-67 Flow Display 4-18 Flow Display Range 2-39 Autorange (Default), High Range 2-40 Flow Display Scale 2-40 Flow Time Units 2-39...
Page 198 Index 1010PVNFM-3A Picking The Appropriate Transducer 5-2 Preparing The Pipe 3-3 Interface Vs m/s 2-48 Intrinsic, Flow Rate Calibration 2-49 Kc Calibration 2-50 Kc Factor 2-50 Entering 2-51 Keypad 2-1 Enable/Disable Switch 1-2 Leak Detection 2-22 Line Feed 4-14 RS-232 4-13 Liner Material 2-11 Default Material 2-11 Material Option List 2-11...
Page 199 Index 1010PVNFM-3A [Memory Full!] Message 5-7 Memory Map 4-8 Memory Resources 5-6 ROM, RAM 5-6 Memory/Fault Set 2-35 Menu Screen, typical 1-2 Meter Facilities 1-4 Default Units 4-1 Meter Facilities Functions 4-1 Meter Facilities Menu 4-1, 5-13 Meter Type 1-4 Meter Type Menu 1-7 Min Flow 2-46 Range Setting 2-46...
Page 200 Index 1010PVNFM-3A Calibration 4-10 Pick/Install XDCR Menu 2-21 Pick/Install XDCR Menu Structure 2-22 Pipe Class 2-6 Selecting 2-9 Pipe Configuration 2-18 Menu Structure 2-20 Option List Definitions 2-20 Selecting 2-20 Pipe Considerations For Clamp-on Transducer 5-2 Pipe Data Menu 2-6 Outer Diameter, Wall Thickness, 2-10 Pipe Data Menu Structure 2-8 Pipe Dimensions 5-2...
Page 201 Index 1010PVNFM-3A RTS Key Time 4-15 Setting RTS Key Time 4-15 Safety Considerations 1-1 Save/Rename Site Command 2-5 Scrollable Option List 1-5 Selecting Channel 1-3, 1-8, 2-3 Data Options, StripChart 2-53 Datalogger Data Items 2-56 Datalogger Event Items 2-58 Deselecting/Selecting 2-58 Liquid Class 2-14 Meter Type 1-7 Memory Mode 2-36...
Page 202 Index 1010PVNFM-3A System Performance 5-3 Accuracy, Repeatability 5-3 Table Setups Menu 4-2 Temperature and Pressure Ratings 5-6 Temperature Sensor 3-20 Mounting 3-20 Wiring to Analog Input Module 3-21 Terminology Chart For 1010 Series 5-11 Test Facilities 5-19 Test Facilities Commands 2-75 Graph Screen 2-76 Makeup 2-75 Test Facilities Menu 2-75...
Page 203 Vs (Sonic Velocity) 5-7, 5-8 Wall Thickness 2-10 ASA Schedule 2-11 Entering 2-11 ZeroClr 2-30 Zero Flow Adjust 2-30 ZeroMatic 2-31, 2-32 Zero Crossover Adjustment 2-79 +7(77172)727-132 (844)278-03-48 (473)204-51-73 (343)384-55-89 (843)206-01-48 (861)203-40-90 (391)204-63-61 (495)268-04-70 (831)429-08-12 (383)227-86-73 (863)308-18-15 (846)206-03-16 (812)309-46-40 (845)249-38 (347)229-48-12 : ctn@nt-rt.ru www.controlotron.nt-rt.ru...

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