Transmission Disassembly - Polaris RANGER 2x4 Manual

TRANSMISSION

TRANSMISSION DISASSEMBLY

NOTE: The following disassembly procedure
shows the 4x4 transmission disassembly. Follow
the same procedure for the 2x4 and 6x6
transmission disassembly. The transmissions
are very similar. Refer to the exploded views at
the end of this chapter.
1. Place the bellcrank in neutral position.
2. Remove the nut, and washer that secure the bell
crank. Remove the bellcrank.
3. Remove the five bolts that secure the cover.
Remove the detent spring.
Spring
Shift Shaft
Cover
Detent Pawl
Bellcrank
4. Mark the detent gear with a white pen. Remove
the detent gear from the case.
NOTE: It may be helpful to place a mark just above
the keyed spline.
5. Mark the spacer, this will indicate which side of the
disc faces outward during assembly. Remove the
spacer.
NOTE: It may be helpful to place a mark just above
the keyed spline.
Spring
Case
Detent
Gear
8.7