Drive Clutch Bushing Service - Polaris RANGER 2x4 Manual

CLUTCH
CLUTCH OFFSET
Offset Alignment Tool
(PN 2870654)
1/8I +0 / -- 1/16
3.2mm +0 / -- 1.6 mm)
Important: Inspect clutch alignment and center
distance before adjusting offset.
1. Install offset alignment tool as shown.
Offset is correct when rear of tool contacts rear of
inner sheave with driven clutch pushed completely
inward on shaft and bolt torqued. Adjust offset by
adding or removing spacer washers between back of
driven clutch and spacer as shown.
Spacer Washer (PN 7556401)
DRIVE CLUTCH BUSHING
SERVICE
*Clutch Bushing Replacement Tool Kit (PN
2871226)
Stamp Qty. Part Desciption
#2 1 P--90 Drive/Driven
Cluth Bushing Install
#3 1 Drive Clutch Cover
Bushing Removal/
Installation Tool (all
clutches)
6.16
B
A
Part #
5020628
Tool
5020629
#5 1 P--90 Driven Clutch
Cover Bushing Re-
moval Tool
#8 1 Main Puller Adapter
#9 1 Adapter Reducer
#10 1 Number Two Puller
DRIVE CLUTCH MOVEABLE
SHEAVE - BUSHING
REMOVAL
#3
#2
#10
#8
1. Install handle end of the Piston Pin Puller (PN
2870386) securely into bench vise and lightly
grease puller threads.
Piston Pin Puller (PN 2870386)
2. Remove nut from puller rod and set aside.
Piston Pin Puller
(PN 2870386)
Main Puller Adaptor (#8)
5020631
5020632
5010279
5020633
Adapter
#5
#9