Toro 139-2638 Installation Instructions Manual
Toro 139-2638 Installation Instructions Manual

Toro 139-2638 Installation Instructions Manual

Roll-over protection system kit timecutter hd or titan zero-turn-radius riding mower

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Roll-Over Protection System Kit
TimeCutter
Model No. 139-2638
Store this document with the Operator's Manual for the traction unit.
Safety
Rollover Protection System
(ROPS) Safety
The ROPS is an integral safety device. Do not
remove any of the ROPS components from the
machine.
Ensure that the seat belt is attached and that you
can release it quickly in an emergency.
Keep the roll bar in the fully raised and locked
position and always wear your seat belt whenever
the roll bar is up.
Check carefully for overhead objects before you
drive under them, and do not contact them.
Replace damaged ROPS components. Do not
repair or alter them.
There is no rollover protection when the roll bar
is down.
Wheels dropping over edges, over steep banks, or
into water can cause a rollover, which may result
in serious injury or death.
Do not wear the seat belt when the roll bar is down.
Lower the roll bar only when absolutely necessary;
raise it as soon as clearance permits.
In the event of a rollover, take the machine to an
Authorized Service Dealer to inspect the ROPS.
Use only Toro approved accessories and
attachments for the ROPS.
© 2022—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
HD or Titan
Zero-Turn-Radius Riding Mower
®
®
Safety and Instructional
Decals
Register at www.Toro.com.
Installation Instructions
Safety decals and instructions are
easily visible to the operator and are
located near any area of potential
danger. Replace any decal that is
damaged or missing.
107-3069
1. Warning–there is no rollover protection when the roll bar is
down.
2. To avoid injury or death from a rollover accident, keep the
roll bar in the raised and locked position and wear the seat
belt. Lower the roll bar only when absolutely necessary; do
not wear the seat belt when the roll bar is down.
3. Read the Operator's Manual; drive slowly and carefully.
Original Instructions (EN)
Printed in the USA
All Rights Reserved
Form No. 3453-614 Rev C
decal107-3069
*3453-614*

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Summary of Contents for Toro 139-2638

  • Page 1 • In the event of a rollover, take the machine to an Authorized Service Dealer to inspect the ROPS. • Use only Toro approved accessories and attachments for the ROPS. decal107-3069 107-3069 1. Warning–there is no rollover protection when the roll bar is down.
  • Page 2: Installation

    Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Prepare the machine. Weight Plate Install the weights (machines with both 48in deck and bagger installed only). Carriage bolt (3/8 x 2 inches) Nut (3/8 inch) Left lower roll bar Right lower roll bar...
  • Page 3: Preparing The Machine

    Preparing the Machine Installing the Weights Machines with Both 48in Deck and No Parts Required Bagger Installed Procedure Parts needed for this procedure: Park the machine on a level surface. Weight Disengage the PTO, engage the parking brake, and move the motion-control levers outward to Plate the N position.
  • Page 4 Install the 5 weights under the weight tray (Figure Installing the Lower Tubes and Seat Belt Parts needed for this procedure: Left lower roll bar Right lower roll bar Bolt (1/2 x 4 inches) Washer Locknut (1/2 inch) Left support bracket Right support bracket Bolt (1/2 x 1-1/4 inches) Bolt (1/2 x 1-3/4 inches)
  • Page 5 Loosely install the left and right support brackets using 1 bolt (1/2 x 1-1/4 inches), 1 locknut (1/2 inch), 1 bolt (1/2 x 1-3/4 inches), and 1 washer for each bracket (Figure Note: Ensure that the battery ground cable routes under the right support bracket and other cables route above the right support bracket (Figure g222619...
  • Page 6: Installing The Seat Belt

    g239269 Figure 6 g222620 1. Right pod 3. Battery ground cable Figure 7 2. Right support bracket 4. Cable 1. Locknut (1/2 inch) 3. Self-tapping screw (1/4 x 5/8 inch) 2. Right seat-belt bracket 4. Bolt (1/2 x 1-1/4 inches) Install the seat-belt assembly and buckle to the brackets using 2 bolts (1/2 x 1-1/4 inches) and 2 locknuts (1/2 inch) as shown in...
  • Page 7: Installing The Roll Bar

    Machines with MyRide Install the seat-belt assembly and buckle to the seat as shown in Figure • For seats with a welded nut, use 2 bolts (7/16 x 1-1/4 inches). Torque the bolts to 68 N∙m (50 ft-lb). • For seats without a welded nut, use 2 bolts (1/2 x 1-1/4 inches) and 2 locknuts (1/2 inch).
  • Page 8 g222813 Figure 12 1. Bolt (1/2 x 3 inches) 3. Locknut (1/2 inch) 2. Pivot pin Raise the roll bar into the upright position and lock it into place using the pivot pin and hairpin cotter on both sides of the roll bar (Figure 13).
  • Page 9: Operation

    Operation Raising the Roll Bar Using the Rollover-Protection System WARNING To avoid injury or death from rollover: keep the roll bar in the fully raised, locked position and use the seat belt. Ensure that the seat is secured to the machine.
  • Page 10: Maintenance

    Maintenance Checking the Seat Belt Service Interval: Before each use or daily Inspect the seat belt for wear, cuts, and proper operation of the retractor and buckle. Replace the seat belt if it is damaged. Checking the Rollover Protection System (ROPS) Service Interval: Before each use or daily Visually inspect the ROPS for loose hardware or any other possible problem.
  • Page 11 Notes:...

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