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M&R Sportsman EXG 14/12 Manual

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SportsmanEXG Kv2
Part # MAN-SPORTSMANEXG
$95.00 USD
V.050316

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Summary of Contents for M&R Sportsman EXG 14/12

  • Page 1 SportsmanEXG Kv2 Part # MAN-SPORTSMANEXG $95.00 USD V.050316...

  • Page 3: Table Of Contents

    V.050316 Contents Safety and Operational Guidelines Management Responsibilities ........................5 Operator Responsibilities ......................... 6 General Information Service and Parts ............................. 8 Defined Purpose ............................9 Warranty ..............................10 Compressed Air Supply Screen Placement Grid Specifications Operation Start Up ..............................15 Main Control Panel ..........................

  • Page 4: Safety And Operational Guidelines

    V.050316 1. Safety and Operational Guidelines DANGER This symbol identifies situations that endanger people, property, and/or equipment. If such conditions exist, the equipment must be shut down and all energy sources (electrical, gas, and pneumatic) must be disconnected, purged, and locked out until the problem is resolved. Never attempt to bypass or defeat any safety device.

  • Page 5: Management Responsibilities

    V.050316 1.1 Management Responsibilities Ensure that this equipment is used only for the purposes set forth in the “Defined Purpose” section of this manual. Ensure that all employees involved with the operation of this equipment or working near it read, understand, and act in accordance with the operational and safety standards set forth in this manual, including the Operator Responsibilities listed below.

  • Page 6: Operator Responsibilities

    V.050316 1.2 Operator Responsibilities Note: 'Operator Responsibilities' pertain to all employees who work on or near the equipment; this includes, but is not limited to those who clean, maintain and repair the equipment as well as those who operate it. In general, all those who work on or near the equipment have a duty to use reasonable and ordinary care for their own safety when in the vicinity of the machine.

  • Page 7: General Information

    V.050316 2. General Information This Document This document is based on information available at the time of its publication. While every effort has been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware, software, features, or specifications, or to provide for every possible contingency in connection with installation, operation and maintenance.

  • Page 8: Service And Parts

    V.050316 2.1 Service and Parts Manufacturer's Rating Plate Most products manufactured by the M&R Companies have a metal manufacturer's rating plate. Below is a label imprinted with the information from your product's rating plate. Please be prepared to provide this information when calling.

  • Page 9: Defined Purpose

    V.050316 2.2 Defined Purpose Textile Presses Textile Presses are designed to print textile inks on textile substrates, as more fully set forth in the manual specific to that product. Any other use of this equipment is not permitted. Textile Dryers Textile Dryers are designed to cure/dry textile inks on textile substrates, as more fully set forth in the manual specific to that product.

  • Page 10: Warranty

    V.050316 2.3 Warranty Limited Warranty Your Warranty does not apply to damages sustained due to equipment misuse, whether intentional or negligent, and such misuse may void your warranty. Misuse includes - but is not limited to - the items listed below. In addition, M&R Printing Equipment, Inc.

  • Page 11: Compressed Air Supply

    V.050316 3. Compressed Air Supply Description Compressor Air Dryer Unit Shut-Off Valve Closed Loop Supply Lines (Air Drops) to Other Equipment (If Required) Drain with Shut-Off Valve Supply Line (Air Drop) to Equipment (3/4” inside-diameter pipe required) Filter/Regulator/Lubricator Flexible Rubber Hose Equipment This illustrates a typical closed-loop compressed-air supply system.

  • Page 12: Screen Placement Grid

    V.050316 4. Screen Placement Grid Textile presses are shipped with a Screen Placement Grid as shown above. This is a useful tool for screen placement between the film positive and the screen. M&R Companies 440 Medinah Road Roselle, IL 60122 USA Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com | store.mrprint.com...

  • Page 13: Specifications

    V.050316 5. Specifications Specifications Sportsman EXG 14/12 Sportsman EXG 16/14 Air @ 6,9 bar 510 l/min (18 cfm) 510 l/min (18 cfm) (100 psi) Diameter 518 cm (17') 561 cm (18' 5") 208/230 V, 3 ph, 42 A, 208/230 V, 3 ph, 48 A, Electrical 50/60 Hz, 7.8 kW...

  • Page 14: Operation

    V.050316 6. Operation Cycle Interruption Cords Yellow Cycle Interruption Cords are provided to restrict access into the index table operating area while the equipment is in operation. To disconnect, grasp each of the cords at the magnetic jack connection and pull apart. Emergency Stop Button The red EMERGENCY STOP Button is provided to stop all operation of the equipment in an EMERGENCY situation.

  • Page 15: Start Up

    V.050316 6.1 Start Up Standard Print Cycle Position the index table so that the Index On proximity switch, located on the base of the machine, is on. Release the Emergency Stop Button and press the green Reset button. The index fork (clevis) will cycle in and engage one of the index cam followers on the bottom of the index table.

  • Page 16: Main Control Panel

    V.050316 6.2 Main Control Panel Number Name Function Used to install pallets and position garments. Switch on back of control Left LASER panel turns on LASER. Used to display information regarding operational, programming, and Operator system status messages. Refer to the Operator Interface section of Interface this manual for a detailed description of the operation.

  • Page 17: Operator Interface

    V.050316 Number Name Function Use when starting or finishing a print run. This eliminates the need to Print Start individually turn print stations On or Off. Placing this switch in the Print Switch Start position sets each print station in the On position to print sequentially at the start of a print run.
  • Page 18 V.050316 The previous screen is displayed by pressing the Back Arrow button. The current month, date, year and time is displayed at the top of the MAIN screen. Time Out Password IMPORTANT: The Time Out alarm is displayed 3 days prior to the machine stopping. Record the Serial Number and Total Counter information and contact M&R Printing Equipment, Inc.
  • Page 19 V.050316 Print Run Select Print Run from the Main screen. Most functions including the stopwatch function can be accessed from this screen. Park Position On an active head, press the Park Off button to raise the floodbar. The screen now displays Park Rear. Press Park Rear to move the print carriage to the front position and the screen now displays Park Front.
  • Page 20 V.050316 Counters Press the COUNTERS button at the bottom of the screen. The Counters screen contains six menus: Speed, Total, Job, Shift, Preset and Remaining. Speed The Speed menu displays the current production speed of the equipment in dozens or pieces per hour and may not be reset.
  • Page 21 V.050316 Remaining The Remaining menu displays the number of print cycles remaining in the Preset menu and functions as a countdown display. The Remaining selection can be changed in the event that 2 or 3 shirts are misprinted. To change the Preset selection to zero, press the RESET button to the left of Remaining. To add shirts to the Remaining count, press the data entry cell for Remaining.
  • Page 22 V.050316 Index Dwell Time The Index Dwell Time is the time interval during automatic operation where the press operator may load and/or unload garments. This time interval starts when the index table reaches the fully raised position at the end of the index motion, and ends with the start of the index table start cycle.
  • Page 23 V.050316 Quartz Flash Time The Quartz Flash Time controls the dwell time (0-15 seconds) of the index table in the raised or flash cure position. To set the Quartz Flash Time, press the data entry cell. A numeric keypad is displayed. Enter the Quartz Flash Time and then press ENT.
  • Page 24 V.050316 If the Delay time is set to 0, the quartz flash units will energize as soon as the index table begins its cycle. If set for 5 seconds the quartz heating elements will wait or delay for 5 seconds before energizing after the start of the index cycle.
  • Page 25 V.050316 Flash Units Flash Units are used to select individual print stations to operate as Flash cure stations. To select print stations for flash unit operation press the indicator representing the print station selected to operate as a Flash Unit. The color changes from blue to orange.
  • Page 26 V.050316 Revolver Sequencing Program The next menu selection under Options is Revolver. The M&R Revolver is used to program selected print stations to either print or flash in multiple cycles when using single or multiple flash cure units. Note: The Revolver Program operates only with certain M&R Flash cure units. To activate the Revolver mode press the Revolver On/Off button.
  • Page 27 V.050316 Note: Set the Up/Down position in the Options/Multi Print menu. Alarm On/Disabled The Alarm On/Disabled button is used to activate the audible alarm signal that sounds just before the completion of a programmed Revolver print sequence. Press the Alarm On/Disabled button once again to turn off the audible signal.
  • Page 28 V.050316 Maintenance Select Maintenance from the Options screen to view any pending maintenance tasks and all of the scheduled maintenance tasks. The first screen displays any Pending Maintenance Tasks that are due to be performed. Maintenance tasks are based on a set number of indexes. When 85% of the elapsed time set for a maintenance task is reached, and the machine is stopped or idle, a popup window displays.
  • Page 29 V.050316 Multi Print Multi-Print selects individual print stations to perform multiple flood and print strokes up to a maximum of 9. To use the Multi Print control, press the Multi Print button. Note: In the illustration the print stations are arranged in a clockwise configuration. If you change the index rotation to counterclockwise, the print station layout will change to reflect the selected index rotation.
  • Page 30 V.050316 Standard or Enhanced Head Setup Head Setup can be selected for either Standard or Enhanced. Each print station has an independent print button located on both the main operator control panel and the individual print station control panel. Select either Standard or Enhanced on the main operator control panel.
  • Page 31 V.050316 Servo To access the Servo menu press the Servo button. Servo Offsets Servo Offsets is used to adjust the start and stop position of the index servo drive for optimum performance. Each parameter includes a minus (decrease) button and a plus (increase) button used to adjust the Servo Offset settings.
  • Page 32 V.050316 Oiler Press the Forward Arrow to access additional Index Servo Options. Low Oil Indexes The oil level in the oil reservoir for the index servo drive system is monitored by a sensor which alerts the operator to insufficient oil for lubrication. The oil level may be monitored using the Low Oil Indexes menu selection. Current Current displays how many index cycles have occurred since the low oil sensor detected a low oil condition.
  • Page 33 V.050316 Alarms To access the ALARM screen, press the ALARM button on the MAIN screen. The display directs you to the particular area in the system where the ALARM condition exists. IMPORTANT: Correct problem and press the green reset button to resume operation and clear the ALARM message.
  • Page 34 V.050316 Panel Test The Panel Test screen displays buttons for all the switches and push buttons used on the main control panel. To test a switch, place the switch in the On position on the main control panel. When activated the indicator on the menu screen for that switch will turn green.
  • Page 35 V.050316 Servo Test Press the Servo Test button on the Tests menu screen to display the Servo Test. The Servo Test menu screen displays four indicators which are used to determine the Servo drive's operation. These are Servo Alarm, Servo Ready, In Start Position and In End Position.
  • Page 36 V.050316 Production Data To select Production Data or Key Performance Indicators (KPI), press Production Data on the MAIN screen. KPI allows companies to increase productivity, reduce machine failure and downtime and determine Overall Equipment Effectiveness. Use the HMI screen to schedule shift and break start and stop times, track rejects, schedule preventative maintenance to reduce downtime and provide reports for management.

  • Page 37: Revolver Sequencing Program Overview

    V.050316 6.2.2 Revolver Sequencing Program Overview Textile Screen Printers may have print requirements beyond the capabilities of their equipment. However, the flexibility and versatility of the screen printing process allows experimentation with such variables as color sequence, ink deposit and flash cure utilization. The M&R Revolver Sequencing Program was designed to maximize the capabilities of your equipment while minimizing production costs.
  • Page 38 V.050316 Under Rev. 1, press the head number and select head No.1 and head No.2 (flash station) to On and then press the Enter button (3). Turn head No. 1 and head No. 2 Off. Change the Rev. to 2. Press the plus (+) to the right of Rev. until a 2 displayed. Note: In the illustration the print stations are arranged in a clockwise configuration.
  • Page 39 V.050316 Change the Rev. to 3. Press the plus (+) to the right of Rev. until a 3 is displayed. Under Rev. 3, press the head number and select heads number 2 and 6 to On and then press the Enter button (3).

  • Page 40: Print Station

    V.050316 6.3 Print Station 6.3.1 Print Station Control Panel Number Name Function Locks the squeegee/floodbar to its mounting bar. To lock the Squeegee/ squeegee/floodbar to the print station carriage mounting bar, position the Floodbar squeegee/floodbar on the mounting bar and place the switch in the Lock Lock/Unlock position.

  • Page 41: Install Pallets And Screen Frames

    V.050316 Number Name Function Squeegee Speed The Squeegee Speed knob controls the squeegee speed. Turn the knob clockwise to increase speed. Turn the knob counterclockwise to decrease speed. Cycles the individual print station manually. The Print button is also used Print Button during screen frame setup to check registration.
  • Page 42 V.050316 Set the Pallet Locking Handles as shown. Slide the square end of the Pallet onto the Pallet Support Arm. Slide the Pallet up on the Pallet Support Arm (1) so that it just touches the beam (2) from the LASER pointer (3). Turn the Pallet Locking Handles towards the center of the press to lock the Pallet in place.

  • Page 43: Squeegee/Floodbar

    V.050316 Install Screen Frame To install screen frames and/or flash cure units, the print station Flip Up Front Frame Holder pivots up and out of the way. To move the front frame holder up to the load position, unlatch the front frame holder lock handle (1). To unlatch, push the locking handle lever down.
  • Page 44 V.050316 Squeegee/Floodbar Angle Adjustment Both the floodbar and the squeegee are provided with an angle adjustment. The greater the angle, the more ink the squeegee deposits during the print stroke. Decreasing the angle reduces the ink deposit. The same is true for the angle of the floodbar.

  • Page 45: Print Head Adjustments

    V.050316 To adjust the Squeegee Pressure Equalizer, pull out the adjustment knob to unlock the adjustment. Turn the adjustment knob clockwise or to the right to increase the pressure, or counterclockwise or to the left to decrease the pressure. A setting of 35-40 psi is sufficient for most printing requirements. 6.3.4 Print Head Adjustments WARNING: Before entering between print heads, always push in Emergency Stop button and disconnect Cycle Interruption Cords.
  • Page 46 V.050316 The two micro-register knobs (1) at the front of the screen frame holder assembly are used to move the screen frame from the front to the rear. The micro-register knob (2) on the right side of the screen holder assembly is used to move the screen frame from the left to the right.

  • Page 47: Front And Rear Print Stroke Length Adjustment

    V.050316 Adjust the cross knob (2) at the right side of the adjustment to make registration corrections. After adjusting, lock the knurled knob (1). 6.3.5 Front and Rear Print Stroke Length Adjustment WARNING: Before entering between print heads, always push in Emergency Stop button and disconnect Cycle Interruption Cords.
  • Page 48 V.050316 Setting the Off-Contact Lever To adjust the lever the index table must be in the down position. Lift up the stringer (1). Move the lever to the required position for the off-contact setting. Locking the Off-Contact Setting After adjusting the off-contact setting, lower the stringer (1) to lock the setting. Raise the index table to check the off-contact.

  • Page 49: Leveling Pallets

    V.050316 6.3.7 Leveling Pallets WARNING: Before entering between print heads, always push in Emergency Stop button and disconnect Cycle Interruption Cords. Refer to the beginning of this section for detailed information. Before beginning the pallet leveling procedure, be sure to clean all pallet surfaces. If you have “pallet peel” available, apply it over all pallet surfaces.
  • Page 50 V.050316 Adjust the central off-contact lever (1) for the highest position, all the way to the right. Install a floodbar (1) in the print station which you have selected as the leveling print station. Loosen the lock handle (1) on both sides of the mounting bar and adjust the floodbar angle to zero. Retighten the lock handles.
  • Page 51 V.050316 Raise the index carousel to the “print” position. Using the floodbar pressure adjustments, lower the floodbar (1) so that it just touches the pallet surface all the way across the pallet. Adjust the pallet position on the pallet support arm so that the floodbar travels past the front edge of the pallet by 1/2”.

  • Page 52: Adjusting Screen Frame Off-Contact

    V.050316 6.3.8 Adjusting Screen Frame Off-Contact WARNING: Before entering between print heads, always push in Emergency Stop button and disconnect Cycle Interruption Cords. Refer to the beginning of this section for detailed information. The off-contact dimension may vary due to screen frame construction, mesh tension and the available ink well area.
  • Page 53 V.050316 During the procedure, engage the front and rear frame locks (1) and recheck the dimension. The bottom of the screen mesh should just be touching the shims. When you run your hand over the mesh above the shim, you should not be able to feel the shim pushing up through the mesh. The result of these adjustments is that the front and rear frame holders are parallel with each other.

  • Page 54: Scheduled Maintenance

    V.050316 7. Scheduled Maintenance Benefits Properly maintained equipment operates more efficiently, reduces operating costs, and lasts longer. A properly managed preventive maintenance program can minimize downtime. Preparation  An effective preventive maintenance program includes:  proper selection, handling, and application of lubricants ...

  • Page 55: Drain Air Filter Moisture Trap

    V.050316 Drain Air Filter Moisture Trap Press and hold the orange button (1) on the bottom of the filter until no moisture is present in the air. Note: If water or excessive moisture is in the reservoir, remove water/moisture from reservoir and inspect the chiller and compressor for proper operation.

  • Page 56: Check Air Line Lubricator Oil Level

    V.050316 Weekly WARNING: To prevent possible injury to personnel and/or damage to the equipment, lock out and tag the electrical service and compressed air supply to the equipment. Check Air Line Lubricator Oil Level Items required: 1 - Blade Screwdriver 1 - 10 wt.

  • Page 57: Check Air Line Lubricator

    V.050316 Check Air Line Lubricator Items required: 1 – Blade Screwdriver IMPORTANT: This procedure requires electrical power and compressed air to be connected to the press. WARNING: The index system is operational during this adjustment. Always work with an assistant who can shut down the equipment in an emergency.

  • Page 58: Lubricate Index Clevis Fork, Clevis Plate And Lower Carousel Plate

    V.050316 Lubricate Index Clevis Fork, Clevis Plate and Lower Carousel Plate Items required: 2 - 4” X 4” Wooden Blocks 1 - Tape Measure 1 - Permatex Super Lube with Teflon Grease (M&R Part No. 7018034) 1 - Small Brush 1 - Towel IMPORTANT: This procedure requires electrical power and compressed air to be connected to the press.

  • Page 59: Lubricate Index Needle Bearing

    V.050316 Lubricate Index Needle Bearing Items required: 1 - Permatex Super Lube with Teflon Grease (M&R Part No. 7018034) 1 - Standard Pump Action Grease Gun Using a standard pump action grease gun, slowly apply 1 pump of grease to the grease fitting (1). Lubricate Center Shaft Bushings Items required: 1 - Permatex Super Lube with Teflon Grease (M&R Part No.

  • Page 60: Lubricate Print Carriage Assembly Linear Bearing

    V.050316 Every Two Weeks WARNING: To prevent possible injury to personnel and/or damage to the equipment, lock out and tag the electrical service and compressed air supply to the equipment. Lubricate Print Carriage Assembly Linear Bearing Items required: 1 - Permatex Super Lube with Teflon Grease (M&R Part No. 7018034) 1 - Standard pump action grease gun Using a standard pump action grease gun, slowly apply 1 pump of grease to the grease fitting (1).

  • Page 61: Clean Circulation Fan And Air Vents

    V.050316 Monthly WARNING: To prevent possible injury to personnel and/or damage to the equipment, lock out and tag the electrical service and compressed air supply to the equipment. Clean Circulation Fan and Air Vents Items required: 1 - Vacuum Vacuum the area around the fresh air intake vent (1), circulation fan and filter (2). Drain Water from Air Manifold Items required: 1 - 7/16”...
  • Page 62 V.050316 Every 3 Months WARNING: To prevent possible injury to personnel and/or damage to the equipment, lock out and tag the electrical service and compressed air supply to the equipment. Lubricate Micro-Registration Threaded Shafts Items required: 1 - Permatex Super Lube with Teflon Grease (M&R Part No. 7018034) 1 - Small Brush 1 - Towel Use a towel to remove old grease from the threaded shaft surfaces.

  • Page 63: Replace Air Filter Element And Reservoir Seals

    V.050316 Replace Air Filter Element and Reservoir Seals Items required: 1 - Filter Element (M&R Part No. 2019114) 2 - Bowl Seal (M&R Part No. 2020091-1) 1 - 10 wt. Non-Detergent Oil (M&R Part No. 7017000) Press and hold the orange button on the bottom of the filter to bleed off any residual air which may remain in the system.

  • Page 64: Check Print Carriage Drive Belt Tension

    V.050316 Every 6 Months WARNING: To prevent possible injury to personnel and/or damage to the equipment, lock out and tag the electrical service and compressed air supply to the equipment. Check Print Carriage Drive Belt Tension Items required: 1 - 3/8” Hex Wrench Note: Manually move the Print Carriage all the way towards the front of the print station.
  • Page 65 V.050316 Yearly WARNING: To prevent possible injury to personnel and/or damage to the equipment, lock out and tag the electrical service and compressed air supply to the equipment. Replace Servo Amplifier Batteries (with 3-Pallet Option) Items required: 4 - D Batteries (M&R Part No. 1017075) 1 - Blade Screwdriver IMPORTANT: This procedure requires electrical power to be connected to the press.
  • Page 66 V.050316 Every 3 Years WARNING: To prevent possible injury to personnel and/or damage to the equipment, lock out and tag the electrical service and compressed air supply to the equipment. Replace PLC Battery Items required: 1 - PLC Battery (M&R Part No. 1005095) IMPORTANT: This procedure requires electrical power to be connected to the press.

  • Page 67: Scheduled Maintenance Log (Based On A 40 Hour Work Week.)

    V.050316 7.1 Scheduled Maintenance Log (Based on a 40 hour work week.) Date Maintenance Procedure performed/ Initials Check and Clean Print Carriage Assembly Drain Air Filter Moisture Trap Check Air Line Lubricator Oil Level Check Air Line Lubricator Check Index Drive Lubricator Oil Level Lubricate Index Clevis Fork, Clevis Plate and Lower Carousel Plate Lubricate Index Needle Bearing...

  • Page 68: Replacement Parts

    V.050316 8. Replacement Parts CE vs. UL Models All equipment containing electrical components is designed to comply with either Conformance European (CE) or Underwriters Laboratories (UL) standards, and each type of equipment has a different parts list. CE equipment runs at 50 Hz; UL equipment runs at 60 Hz. Electrical specifications, including Hertz, can be found on the Manufacturer’s Rating Plate similar to the one shown below.
  • Page 69 V.050316 Control Panel (UL & CE) Control Panel (UL & CE) Part Numbers Part Name All Models LASER Pointer 1024129A LASER On/Off Switch (Not Shown) 1010011 24 VDC-5 VDC Converter (For power to LASER) 1024048B Operator Interface 1017960 Pilot Lamp, Red 1010405 Reset Push Button 1010401...
  • Page 70 V.050316 Electrical Cabinet (UL) Note: 208-230V 3Ph. 60Hz. shown. Refer to Schematic Diagrams for Electrical Parts before placing a parts order. Part Numbers Electrical Cabinet (UL) Part Name 14/12 16/14 1009004 1009004 Servo Amplifier 700W 1017946 1017946 Servo Motor 1008692 1008692 Servo Power Cable 1017735...
  • Page 71 V.050316 AC Drive (UL & CE) AC Drive (UL & CE) Part Numbers Part Name All Models AC Drive 1012274 Terminal Block Relay 1011128 M&R Companies 440 Medinah Road Roselle, IL 60172 USA Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com | store.mrprint.com...
  • Page 72 V.050316 Squeegee Floodbar Mounting Bar Assembly (UL & CE) Squeegee Floodbar Mounting Bar Assembly (UL & CE) Part Number Part Name All Models SQ/FB Mounting Bar 9165526 Left Side SQ/FB Holder 9165525 Right Side SQ/FB Holder 9165524 SQ/FB Air Clamp Cylinder Assembly 9162041 (Does not include item 12) Full Thread Socket Cap Screw 5/16-24 X 1/2"...
  • Page 73 V.050316 Print Carriage Assembly (UL & CE) Print Carriage Assembly (UL & CE) Part Number Part Name All Models 1 Carriage Plate 6.37" X 11.25" SP 9165521 2 Bulkhead Fitting 2003239 3 Grease Fitting 1/8" NPT 45 Degree 2003032 4 Carriage Spacer 3.073" 9165522 5 Linear Bearing Carriage 3030113...
  • Page 74 V.050316 17 Button Socket Cap Screw 8-32 X 1" 3001024 18 Elbow One-Touch Fitting 4 mm OD 2005129 19 Belt Lock Steel Casting 3.74 SP 9165527-C 20 Flexible Cable Bracket 1.25"X 3" GT 9151111 21 Grommet Rubber 1-1/8" OD X 5/8" 7001016 M&R Companies 440 Medinah Road Roselle, IL 60122 USA Tel: +630-858-6101...
  • Page 75 V.050316 Carriage Drive Assembly (UL & CE) Carriage Drive Assembly (UL & CE) Part Numbers Part Name All Models AC Head Belt Cover 9166528 Reducer Mounting Plate 6" X 8.5" 9165514-A Pulley Shaft 9165515-A Keystock 6 mm X 6 mm X 0.55" 9165543-A Pulley Shaft Washer 1"...
  • Page 76 V.050316 Front Micro Assembly (UL & CE) Front Micro Assembly (UL & CE) Part Number Part Name All Models Top Micro Casting 9150062 Micro Bottom Plate 9152004 Front Micro Bushing 9155011 Female Rod End 3/8-24 3034002 Polyurethane Micro Bushing 0.875" 9165563 Hex Head Bolt 3/8-16 X 2-1/2"...
  • Page 77 V.050316 Micro Lock Washer 2" OD 8080132 Top Lock Washer 9150016 Male Rod End 3/8-24 3034003 Female Handle 3032001 Micro Side Adjustable Screw 8090056A Elastic Stop Nut 3/8-16 3012003 Lock Clamp Spacer Plate 9150017-A Clamp Cap. 700 LBS. 3033087 Lock Plate Spacer 9150007 Plastic Washer 1"...
  • Page 78 V.050316 Head Tube Assembly (UL & CE) Part Number Head Tube Assembly (UL & CE) Part Name 14/12 16/14 Head Tube (12 Color) 9166511-A 9163471 Carriage Support Extrusion 9166192 9166192 Micro Lock Plate 9165512 9165512 Linear Rail 820 mm 3030131 3030131 Socket Cap Screw M5 X 14 mm 3009303...
  • Page 79 V.050316 Split Lock washer 3/8" 3022002 3022002 Button Socket Cap Screw 1/4"-20 X 3/8" 3001009 3001009 Button Socket Cap Screw 3/8-16 X 5/8" 3001020 3001020 Hex Head Bolt 3/8-16 X 1/2" 3008149 3008149 Button Socket Cap Screw 6-32 X 3/16" 3001112 3001112 Wrought Flat Washer 5/16"...
  • Page 80 V.050316 Chassis Assembly (UL & CE) Chassis Assembly (UL & CE) Part Number Part Name All Models Base Weldment 9163411 Wrought Flat Washer 1-1/4" ID 3020034 Finished Hex Nut ZP 1-1/4 -12 3013085 Leveling Bolt Base 9362221 Base Leveling Bolt 12" 9370109 Servo Drive Cover 9150375...
  • Page 81 V.050316 Chassis Assembly (UL & CE) Part Number Part Name All Models Bottle Holder 9150453 Index On Proximity Mounting Bracket 9162161 Filter Regulator 3/4" 2020091- Replacement Filter 2019114-A Rear Screen Holder Micro Assembly (UL & CE) Rear Screen Holder Micro Assembly (UL & CE) Part Number Part Name All Models...
  • Page 82 V.050316 Rear Screen Holder Micro Assembly (UL & CE) Part Number Part Name All Models Wrought Flat Washer 5/16" 3020007 Right Side Male Handle 3032045 T-Nut 2.25" 9165536 T-Nut 1.5" 9162026 Rear Screen Holder For Air Locks 9159053 Screen Frame Locking Bar 9150103 Double Acting Air Cylinder 2009023B...
  • Page 83 V.050316 14 Station Carousel Assembly (UL & CE) 14 Station Carousel Assembly (UL & CE) Part Number Part Name All Models Upper Carousel Weldment 9165550 Registration Fork 9151077-A Whiz Lock Bolt 3/8-16 X 1" 3003000 Top Cover 9165641 Snap In Plastic Pull Handle 3032055 Reservoir With Level Switch 2007102...
  • Page 84 V.050316 Spider Arm Mounting Angle 9163434 Cam Follower 3023012 Bearing Casting 8080408 Cam Follower 1" With Hex Hole 3023010 Socket Cap Screw 3/8-16 X 2" 3009073 Split Lock Washer ZP 7/16" 3022004 Finished Hex Nut 7/16-20 3013012 Finished Hex Jam Nut ZP 3/8-16 3013014 Whiz Lock Bolt 3/8-16 X 1"...
  • Page 85 V.050316 16 Station Carousel Assembly (UL & CE) 16 Station Carousel Assembly (UL & CE) Part Number Part Name All Models Upper Carousel Weldment 9163450-A Registration Fork 9151077-A Whiz Lock Bolt 3/8-16 X 1" 3003000 Top Cover 9163409 Reservoir With Level Switch 2007102 Oil Reservoir Bracket 9130062...
  • Page 86 V.050316 16 Station Carousel Assembly (UL & CE) Part Number Part Name All Models Socket Cap Screw 3/8-16 X 2" 3009073 Split Lock Washer ZP 7/16" 3022004 Finished Hex Nut 7/16-20 3013012 Finished Hex Jam Nut ZP 3/8-16 3013014 Whiz Lock Bolt 3/8-16 X 1" 3003000 SAE Washer 7/8"...
  • Page 87 V.050316 Front Screen Holder Assembly (UL & CE) Front Screen Holder Assembly (UL & CE) Part Number Part Name All Models Front Screen Holder for Air Locks 9159051-A Threaded Rod 9152005-12 Key Locking Insert 3013106 Double Acting Air Cylinder 2009023B Fitting Male Swivel Elbow 2003031 Screen Frame Locking Bar...
  • Page 88 V.050316 Central Off-Contact Assembly (UL & CE) Central Off-Contact Assembly (UL & CE) Part Number Part Name All Models Cylinder Extension 9162148 Off-Contact Down Plate No.1 8051232 Steel Ball 3/8 3023104 Off-Contact Regulator 8051244-A Selector Lever 9162158 Off-Contact Bronze Pusher 0.341" 8051239 Button Socket Cap Screw 1/4-20 X 3/4"...
  • Page 89 V.050316 Central Off-Contact Assembly (UL & CE) Part Number Part Name All Models Spacer Brackets 9165628 Off-Contact Slides 8051242 Hex Head Bolt 1/4-20 X 1" 3008001 Elastic Stop Nut 1/4-20 3012000 M&R Companies 440 Medinah Road Roselle, IL 60172 USA Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com | store.mrprint.com...
  • Page 90 V.050316 Servo Index Assembly (UL & CE) Servo Index Assembly (UL & CE) Part Number Part Name All Model Right Side Bearing Block 9131377-A Left Side Bearing Block 9131376 Ball Screw Bumper 3.5" 9131384 Ball Screw Bumper 3.5" Square 9150424 Needle Roller Bearing 3023460 Single Row Angular Contact...
  • Page 91 V.050316 Servo Index Assembly (UL & CE) Part Number Part Name All Model Bearing Flange 9105252 Oil Seal 3023088 Shoulder Bolt 5/16" X 1-1/4" 3006015 Female Rod End 5/16-24 3034011 Elastic Stop Nut 1/4-20 3012000 Fork Clevis Cylinder 1-1/16" X 3" 2009016 Universal Flow Control 2018079...
  • Page 92 V.050316 Servo Index Base Assembly (UL & CE) Servo Index Base Assembly (UL & CE) Part Number Part Name All Models Servo Index Base Weldment 9150447 Oil Splash Shield 9131388 Linear Way Slide With Two Blocks 3030085 Index Support 9163416 Dowel Pin 3/8"...
  • Page 93 V.050316 Servo Index Base Assembly (UL & CE) Part Number Part Name All Models Hex Head Bolt 3/8-16 X 4" 3008029 Flat Washer 3/8" 3020010 Control Box Assembly (UL & CE) Control Box Assembly (UL & CE) Part Number Part Name All Models Control Box Mounting Washer 9165442...
  • Page 94 V.050316 Spider Arm Assembly (UL & CE) Spider Arm Assembly (UL & CE) Part Numbers Part Name 14/12 16/14 Spider Arm Weldment 9163491-A 9163461-B Pallet Support Bracket 9151064 9151064 Button Socket Cap Screw 3/8-24 X 1-1/2" 3001078 3001078 Spherical Washer .422" X .75" 9102153 9102153 Finished Hex Jam Nut 3/8-24...
  • Page 95 V.050316 Oil System Sub Panel (UL & CE) Oil System Sub Panel (UL & CE) Part Number Part Name All Models Oil System Sub-Panel 9150452 Valve 24VDC 1 Watt 2012055 Muffler 1/8" 2014002 Socket Cap Screw 1/4-20 X 1-3/4" 3009020 Air Two-Injector Pump 2007084 Fitting Male Connector 1/8"...
  • Page 96 V.050316 Idler Roller Assembly (UL & CE) Idler Roller Assembly (UL & CE) Part Numbers Part Name All Models Front End Plate 9165531 Idler Roller Shaft 9165532 Idler Roller 9165533 Ball Bearing 3023097 Retaining Ring 5/8" 3024041 Bumper 9165534 Lock Spacer 9165516 Socket Cap Screw 10-24 X 5/8"...
  • Page 97 V.050316 Head Control Panel Assembly (UL & CE) Head Control Panel Assembly (UL & CE) Part Numbers Part Name All Models Head Control Plate 9151502-A Air Switch 4 Way Ports 2018011 Fitting Male Swivel Elbow 10-32 2003031 M-5 Stainless Plug 2003331 Fitting Male Swivel Elbow 10-32 2003031...
  • Page 98 V.050316 Double Index Assembly (UL & CE) Double Index Assembly (UL & CE) Part Number Part Name All Models Double Index Base Weldment 9151141 Nylon Fork Bracket Weldment 9163426 Cylinder Bracket Bear 3023170 Double Index Cylinder Bracket 9151144 Double Index Nylon Fork 9150151 Pivot Bracket 2009232...

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Sportsman exg 16/14

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