Figures - ABB HT575729 Operation Manual

Operation Manual / 4 Product description / A100-M axial

Figures

Figures
Fig. 1: Layout and function ........................................... 4
Fig. 2: Connection of the compressor wheel cooling.... 5
Fig. 3: Warning plates on the turbocharger .............. 6
Fig. 4: Locations of the rating plates .......................... 7
Fig. 5: Turbocharger suspension points.................... 8
Fig. 6: Turbocharger suspension points.................... 9
Fig. 7: Removing the foot mounting.......................... 10
Fig. 8: Loosening the clamping nut ........................... 11
Fig. 9: Turbocharger suspension points................... 12
Fig. 10: Removing auxiliary screw .............................. 13
Fig. 11: Compressor-end foot ..................................... 14
Fig. 12: Turbine-end foot.............................................. 14
Fig. 13: CE foot contact surface ................................. 15
Fig. 14: TE foot: Handling of cup spring contact sur-
face / foot contact surface ......................................... 15
Fig. 15: Tightening the foot bolts (1) ......................... 16
Fig. 16: Tightening the clamping nut (2)................... 17
Fig. 17: Lubricating oil pressure measuring point .. 21
Fig. 18: Speed measurement....................................... 23
Fig. 19: Noise insulation, bellows ............................... 27
Fig. 20: Cleaning the filter silencer (1)....................... 33
Fig. 21: Cleaning the filter silencer (2) ...................... 35
Fig. 22: Cleaning the slotted diffuser ....................... 36
Fig. 23: Turbine and nozzle ring cleaning cycle....... 43
Fig. 24: Procedure Wet cleaning of turbine and
nozzle ring...................................................................... 43
Fig. 25: Assemblies........................................................ 51
Fig. 26: Removing / installing the filter silencer .... 52
Fig. 27: Removing / installing the air suction branch ... 53
Fig. 28: Axial clearance ................................................ 54
Fig. 29: Removing wall insert ..................................... 55
Fig. 30: Transporting and turning wall insert ......... 56
Fig. 31: Removing the diffuser .................................... 57
Fig. 32: Remove compressor casing ......................... 58
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Fig. 33: Safety-relevant screws ................................... 59
Fig. 34: Removing cartridge group 1.......................... 60
Fig. 35: Removing cartridge group 2.......................... 61
Fig. 36: Removing turbine diffuser 1.......................... 62
Fig. 37: Removing turbine diffuser 2.......................... 62
Fig. 38: Removing cover ring 1 .................................... 63
Fig. 39: Removing cover ring 2 .................................... 63
Fig. 40: Removing nozzle ring 1................................... 64
Fig. 41: Removing nozzle ring 2 ................................... 64
Fig. 42: Installing nozzle ring 1 .................................... 65
Fig. 43: Installing nozzle ring 2 .................................... 66
Fig. 44: Installing cover ring ........................................ 67
Fig. 45: Installing turbine diffuser 1 ........................... 68
Fig. 46: Installing turbine diffuser 2........................... 68
Fig. 47: Installing the cartridge group 1 .................... 69
Fig. 48: Installing the cartridge group 2.................... 70
Fig. 49: Preparing the threaded stud (25008) .......... 71
Fig. 50: Fitting the spinner nose cone (25012) ........ 72
Fig. 51: Installing the cartridge group 3 .................... 73
Fig. 52: Installing the compressor casing ................. 74
Fig. 53: Installing diffuser ............................................ 75
Fig. 54: Turning and moving in wall insert................ 76
Fig. 55: Fitting the wall insert...................................... 77
Fig. 56: Axial clearance.................................................. 78
Fig. 57: Removing the nozzle ring at the turbine end.. 80
Fig. 58: Installing the nozzle ring at the turbine end.... 81
Fig. 59: Tightening torques 1 ...................................... 82
Fig. 60: Tightening torques 2 ...................................... 82
Fig. 61: Flange tightening sequence .......................... 84
Fig. 62: Fitting the locking device .............................. 87
Fig. 63: Cover plate (01) / spacer sleeves (02) dimen-
sions ................................................................................. 89
Fig. 64: Fitting the cover plate.................................... 90
Fig. 65: Turbocharger with part numbers ................ 96
HZTL4033_DE Revision B December 2017