Maintenance; Replacing Carbon Brushes - Makita M3602 Instruction Manual

Trimmer guide
Trimming, curved cuts in veneers for furniture and the
like can be done easily with the trimmer guide. The
guide roller rides the curve and assures a fine cut.
Trimmer guide (Type A)
Optional accessory
Install the trimmer guide on the guide holder with the
thumb screw (B). Insert the guide holder into the holes
in the tool base and tighten the thumb screw (A). To
adjust the distance between the router bit and the
trimmer guide, loosen the thumb screw (B) and turn the
fine adjusting screw. When adjusting the guide roller up
or down, loosen the thumb screw (C). After adjusting,
tighten all the thumb screws securely.
► Fig.16: 1. Guide holder 2. Fine adjusting screw
3. Trimmer guide 4. Guide roller
Trimmer guide (Type B)
Optional accessory
Install the trimmer guide onto the straight guide using
the thumb screws (B). Insert the straight guide into the
holes in the tool base and tighten the thumb screw (A).
To adjust the distance between the router bit and the
trimmer guide, loosen the thumb screws (B). When
adjusting the guide roller up or down, loosen the thumb
screw (C). After adjusting, tighten all the thumb screws
securely.
► Fig.17: 1. Guide roller 2. Trimmer guide
When cutting, move the tool with the guide roller riding
the side of the workpiece.
► Fig.18: 1. Router bit 2. Guide roller 3. Workpiece
Dust cover (For tool with the knob)
Optional accessory
Dust cover prevents sawdust from being drawn into the
tool in the inverted position.
Install the dust cover as illustrated when using the tool
with a router stand available in the market.
Remove it when using the tool in the normal position.
► Fig.19: 1. Screw 2. Dust cover
Spacer (For tool with the knob)
Optional accessory
The spacer prevents the router bit from dropping into
the chuck when replacing the router bit in the inverted
position.
Insert the spacer as illustrated when using the tool with
a router stand available in the market.
► Fig.20: 1. Collet nut 2. Collet cone 3. Spacer
Dust extraction
Optional accessory
Use the dust nozzle for dust extraction.
► Fig.21: 1. Dust nozzle
Installing the dust nozzle
► Fig.22: 1. Support 2. Lock lever
Raise the lock lever of the dust nozzle.
1.
Place the dust nozzle onto the tool base so that its
2.
top will be caught in the hook on the tool base.
Insert the supports on the dust nozzle into the
3.
hooks on the front of the tool base.
Push down the lock lever onto the tool base.
4.
Connect a vacuum cleaner to the dust nozzle.
5.
► Fig.23
Removing the dust nozzle
1. Raise the lock lever.
Pull the dust nozzle out of the tool base while
2.
holding the supports between thumb and finger.

MAINTENANCE

Always be sure that the tool is
CAUTION:
switched off and unplugged before attempting to
perform inspection or maintenance.
Never use gasoline, benzine, thinner,
NOTICE:
alcohol or the like. Discoloration, deformation or
cracks may result.

Replacing carbon brushes

► Fig.24: 1. Limit mark
Check the carbon brushes regularly.
Replace them when they wear down to the limit mark.
Keep the carbon brushes clean and free to slip in the
holders. Both carbon brushes should be replaced at the
same time. Use only identical carbon brushes.
Use a screwdriver to remove the brush holder
1.
caps.
Take out the worn carbon brushes, insert the new
2.
ones and secure the brush holder caps.
► Fig.25: 1. Brush holder cap
For tool with the knob
Be sure to re-install the knob after
CAUTION:
inserting new carbon brush.
Release the lock lever and remove the knob by turning
it counterclockwise.
► Fig.26: 1. Knob
NOTE: The compression spring will come out of
the knob, so be careful not to lose the compression
spring.
To maintain product SAFETY and RELIABILITY,
repairs, any other maintenance or adjustment should
be performed by Makita Authorized or Factory Service
Centers, always using Makita replacement parts.
13 ENGLISH