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INSTRUCTION MANUAL
GUIDE D'UTILISATION
MANUAL DE INSTRUCCIONES
DXCMTB5590856
160cc, Gas Wheeled Portable Air Compressor
160cc, gaz roues de compresseur portatif
160cc, gas ruedas de compresor portátil
If you have questions or comments, contact us.
Pour toute question ou tout commentaire, nous contacter.
Si tiene dudas o comentarios, contáctenos.
1-888-895-4549 • www.dewalt.com
INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA
DE GARANTÍA. ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES
DE USAR EL PRODUCTO.
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Summary of Contents for DeWalt DXCMTB5590856
- Page 1 If you have questions or comments, contact us. Pour toute question ou tout commentaire, nous contacter. Si tiene dudas o comentarios, contáctenos. 1-888-895-4549 • www.dewalt.com INSTRUCTION MANUAL INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA GUIDE D'UTILISATION DE GARANTÍA. ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES MANUAL DE INSTRUCCIONES DE USAR EL PRODUCTO.
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Page 2: Air Compressor
High RPM 2000-3600 Oil lubricated Idle RPM 1250-1600 Cast iron crankcase and cylinder Specifications Weight: 49 lbs. (22.2 kg) MODEL DXCMTB5590856 Oil Capacity: 16 oz. (473 mL) WEIGHT 168 lbs. (76.2 kg) Engine Specifications HEIGHT 24.14" (536.9 mm) Honda 160 cc WIDTH 17.26"... -
Page 3: Hot Surfaces
MODEL DXCMTB5590856 Definitions: Safety Guidelines APPROX. BLOW OFF PRESSURE 150 psi The definitions below describe the level of severity SCFM @ 100 PSI 9.9 * for each signal word. Please read the manual and pay * Tested per ISO 1217 attention to these symbols. - Page 4 • NEVER use an engine inside homes, garages, crawlspaces, reproductive harm. Wash hands after handling. or other partly enclosed areas. Deadly levels of carbon mon- WARNING: Some dust contains chemicals known to the State oxide can build up in these areas. Using a fan or opening of California to cause cancer, birth defects or other reproductive windows and doors does NOT supply enough fresh air.
- Page 5 • Combustible materials • Add fuel outdoors in a well which come into contact ventilated area. Make sure with hot engine parts can there are no sources of igni- become ignited. tion, such as cigarettes near DANGER: RISK TO BREATHING (ASPHYXIATION) refueling location. WHAT CAN HAPPEN HOW TO PREVENT IT • Operate compressor in • Breathing ex h aust fumes...
- Page 6 WHAT CAN HAPPEN HOW TO PREVENT IT • Exposure to chemicals • Work in an area with good in dust created by cross ventilation. Read • Failure to properly drain • Drain air tank daily or after power sanding, sawing, and follow the safety condensed water from each use. If air tank develops grinding, drilling and other instructions provided on air tank, causing rust and a leak, replace it immediately...
- Page 7 Tires: • Excessive vibration can • Do not remove the stiffener weaken the air tank and bar connecting the • Over inflation of tires could • Use a tire pressure gauge cause rupture or explosion. compressor pump to the result in serious injury and to check the tires pressure Excessive vibration will engine, except to adjust belt property damage.
- Page 8 WARNING: RISK OF HOT SURFACES WARNING: RISK FROM FLYING OBJECTS WHAT CAN HAPPEN HOW TO PREVENT IT WHAT CAN HAPPEN HOW TO PREVENT IT • Touching exposed metal • Never touch any exposed • The compressed air stream • Always wear certified safety such as the compressor metal parts on compressor can cause soft tissue equipment: ANSI Z87.1 eye head, engine head, engine...
- Page 9 • Moving parts such as the • Never operate the compressor pulley, flywheel, and belt can with guards or covers which cause serious injury if they are damaged or removed. come into contact with you WARNING: RISK OF UNSAFE OPERATION • Keep your hair, clothing and or your clothing. gloves away from moving WHAT CAN HAPPEN HOW TO PREVENT IT parts.
- Page 10 WARNING: RISK FROM NOISE WARNING: RISK OF INJURY OR PROP ER TY DAMAGE WHEN WHAT CAN HAPPEN HOW TO PREVENT IT TRANSPORTING OR STORING • Under some conditions and • Always wear certified safety WHAT CAN HAPPEN HOW TO PREVENT IT duration of use, noise from equipment: ANSI S12.6 • Oil can leak or spill and • Always place compressor...
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Page 11: Throttle Control
FEATURES AIR TANK DRAIN VALVES The drain valve (J) is used to remove UNLOADER VALVE moisture from the air tank after the air When the maximum air tank pressure is obtained, the unloader compressor is shut off. valve (H) will blow-off. This will cause the compressor to exhaust AIR TANK PRESSURE GAUGE the air to the atmosphere and not the tank. -
Page 12: Installation
This gas saving feature holds the engine at a factory-set idling and plugs are available for purchase from your local dealer or speed until air pressure in the air tank drops to reset pressure. authorized service center. The unloader valve then reactivates the throttle control and DISCONNECTING HOSES accelerates the engine to full throttle. -
Page 13: Humid Areas
that a material is not compatible with petroleum products, an air mounts or silencers, relocate the unit or baffle walls. Contact a line filter for removal of moisture and oil vapor in compressed air WALT service center or call 1-888-895-4549 for assistance. is required. -
Page 14: Preparation For Use
MOVING 8. Ensure all guards, covers, and labels are in place, legible (for 1. Grasp handle (S) of compressor, and lift compressor high labels) and securely mounted. Do not use compressor until all items have been verified. enough so unit can be rolled on the front tire(s). Initial Set-up (Fig. -
Page 15: Operating Procedures
7. If the engine is cold, move the choke (N) to the CLOSED 2. Pull out and turn regulator knob (F) counterclockwise until fully position as shown. If the engine is hot, move the choke to the closed. Push in to lock. Regulated pressure gauge should read OPEN position. -
Page 16: Maintenance Chart
To prolong the air compressor's life, it is recommended to run at MAINTENANCE high throttle 50-75% of the run time and idle for 25% of the run time WARNING:The following procedures must be followed when 10. Attach hose and accessory. maintenance or service is performed on the air compressor. - Page 17 make sure that the safety valve operates freely. If the valve is Inspect drive belt stuck or does not operate smoothly, it must be replaced with the Check drive belt tension same type of valve. Check pulley/flywheel alignment Checking Air Filter Element (Fig. 1) Check for unusual noise/vibra- tion WARNING: Hot surfaces.
- Page 18 NOTE: All compressed air systems generate condensate that Checking accumulates in any drain point (e.g., tanks, filter, aftercoolers, 1. Ensure engine START/RUN/OFF switch (C) is in the OFF dryers). This condensate contains lubricating oil and/or Position. substances which may be regulated and must be disposed of in 2.
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Page 19: Adjusting Belt Tension
6. Measure belt tension. Proper tension is achieved when a 10. Reconnect spark plug wire. three (3) pound (1.36 kg) weight or equivalent finger pressure NOTE: Pump oil contains substances that are regulated and must applied midway between the motor pulley and compressor be disposed of in accordance with local, state and federal laws and flywheel causes a 1/4"... -
Page 20: Pulley And Fly Wheel Alignment
(engine torque to 10– 20 ft.-lbs./13.5–27.1 Nm), stiffener setscrew holding the engine drive pulley to the shaft and bracket bolt (Torque to 10–20 ft.- lbs./13.5–27.1 Nm). adjust the pulley's position on the shaft until the A1 and A2 8. Replace belt guard. mea sure ments are within 1/16"... -
Page 21: Additional Service
This warranty Recommended accessories for use with your tool are available also does not apply to merchandise sold by DEWALT which has for purchase from your local dealer or authorized service center. - Page 22 exceptions noted below. Parts used in repair of whole goods or after the first year of ownership on stationary accessories are warranted for the balance of the original warranty compressors (compressors without handles, or wheels). period. Repairs requiring overtime, weekend rates, or any other charges beyond the standard shop labor rate are not What is not covered Under This Warranty? Failures by the covered.
- Page 23 GLOSSARY • No return authorization will be issued for electrical components once items are installed. CFM: Cubic feet per minute. How do You Get Service? In order to be eligible for service under SCFM: Standard cubic feet per minute; a unit of measure of air this warranty you must be the original retail purchaser, and provide delivery.
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Page 24: Troubleshooting Guide
Troubleshooting Guide This section provides a list of the more frequently encountered malfunctions, their causes and corrective actions. The operator or maintenance personnel can perform some corrective actions, and others may require the assistance of a qualified D WALT technician or your dealer. -
Page 25: Troubleshooting Codes
Troubleshooting Codes CODE POSSIBLE CAUSE POSSIBLE SOLUTION Unloader valve does not release pressure when Unloader valve must be replaced. Contact a D WALT factory air tank reaches blow-off pressure service center or a D WALT authorized service center. Fittings are not tight Tighten fittings where air can be heard escaping. - Page 26 CODE POSSIBLE CAUSE POSSIBLE SOLUTION Check belt tension, see Adjusting Belt Tension under Loose belt Maintenance. Engine mount ing bolts are loose Tighten mounting screws. Torque engine mounting bolts to 10– 20 ft.-lbs. (13.5–27.1 Nm). WARNING: Risk of bursting. Excessive vibration could weaken the air tank and cause it to rupture or explode.
- Page 27 CODE POSSIBLE CAUSE POSSIBLE SOLUTION WALT synthetic compressor oil to pump. See Compressor Engine or pump oil is low Add D Pump Oil under Maintenance. It is normal for some pressure drop to occur If there is an excessive amount of pressure drop when the accessory is used, adjust the regulator as instructed in Regulator under Features.
- Page 28 FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1-888-895-4549 for a free replacement.
- Page 29 WALT Industrial Tool Co. The following are trademarks for one or more DEWALT power tools: thee yellow and black color scheme; the “D” shaped air intake grill; the array of pyramids on the handgrip; the kit box configuration; and the array of lozenge shape humps on the surface of the tool.