Toro Groundsmaster 200 Operator's Manual

Toro Groundsmaster 200 Operator's Manual

62in side discharge mower

Advertisement

Quick Links

Register at www.Toro.com.
Original Instructions (EN)
62in Side Discharge Mower
Groundsmaster
Series Traction Unit
Model No. 30551—Serial No. 400000000 and Up
Form No. 3430-135 Rev A
®
200,1000, 3320 and 3280-D
*3430-135* A

Advertisement

Table of Contents
loading

Summary of Contents for Toro Groundsmaster 200

  • Page 1 Form No. 3430-135 Rev A 62in Side Discharge Mower Groundsmaster ® 200,1000, 3320 and 3280-D Series Traction Unit Model No. 30551—Serial No. 400000000 and Up *3430-135* A Register at www.Toro.com. Original Instructions (EN)
  • Page 2 This manual uses 2 words to highlight information. additional information, contact an Authorized Service Important calls attention to special mechanical Dealer or Toro Customer Service and have the model information and Note emphasizes general information and serial numbers of your product ready.Figure 1...
  • Page 3: Table Of Contents

    Contents Safety ............... 4 General Safety ........... 4 Cutting Unit Safety..........4 Safety and Instructional Decals ......5 Setup ................ 8 1 Installing the Castor Wheel Assemblies.... 8 2 Installing the Lift Arms........9 3 Connecting the Lift Arms to the Cutting Unit ...............
  • Page 4: Safety

    Make all necessary repairs before resuming operation. • Keep all parts in good working condition and all hardware tightened. Replace all worn or damaged decals. • Use only accessories, attachments, and replacement parts approved by Toro.
  • Page 5: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal92-3035 92-3035 1. Height of cut decal105-9553 105-9553 1. Warning—read the Operator's Manual. 2.
  • Page 6 decal107-2915 107-2915 1. Entanglement hazard, shaft—keep bystanders away. decal107-2916 107-2916 1. Remove the key and read the 2. Thrown object hazard—do not operate 3. Cutting/dismemberment hazard of Operator's Manual before performing the mower with the deflector up or hand or foot, mower blade—stay away maintenance.
  • Page 7 decal120-6604 120-6604 1. Thrown object hazard—keep bystanders away from the machine. 2. Cutting/dismemberment hazard of hand, mower blade—stay away from moving parts, keep all guards and shields in place. 3. Cutting/dismemberment hazard of foot, mower blade—stay away from moving parts, keep all guards and shields in place.
  • Page 8: Setup

    Remove the tensioning caps from the spindle Note: When installing the 62-inch deck onto a shafts and slide off the spacers and thrust Groundsmaster 200 Series traction unit, you must washers (Figure 3 Figure install the Weight Transfer Kit, Toro Part No. 70-8100.
  • Page 9: Installing The Lift Arms

    Slide the spacers onto the castor spindle to get the desired height of cut; refer to the chart in Adjusting the Height of Cut (page 12). Slide a thrust washer onto the spindle, push the round castor spindle through the front castor arm, and the hex castor spindle through the rear castor arm.
  • Page 10: Connecting The Lift Arms To The Cutting Unit

    g010783 Figure 5 1. Pivot pin 3. Lift arm pivot bracket 4. Brake return spring 2. Lift arm g010784 Figure 6 1. Lift arm 3. Jam nut Mount the rear of the lift arm to the lift cylinder 2. Ball joint 4.
  • Page 11: Connecting The Pto Shaft And Guard To The Cutting Unit Gearbox

    Order the parts from your local authorized Procedure Toro distributor. Remove the 2 capscrews and lock washers that Four-Wheel Drive Groundsmaster 200 Series traction secure the PTO guard mounting brackets to the units do not need additional rear weight to comply with gearbox (Figure EN ISO 5395 and ANSI B71.4-2017.
  • Page 12: Product Overview

    Contact your Authorized Service Dealer or authorized Toro Start the engine and raise the cutting unit so that distributor or go to www.Toro.com for a list of all the height of cut can be changed. approved attachments and accessories.
  • Page 13 g010786 Figure 9 g010787 Figure 10 1. Front castor wheel 3. Spacers 2. Tensioning cap 4. Thrust washers 1. Rear castor wheel 3. Spacers 2. Tensioning cap 4. Thrust washers Remove the washer from the spindle shaft. Remove or add ”C” shaped spacers at the Slide the spacers onto the spindle shaft to get narrow portion of the spindle shaft, below the the desired height of cut, then slide the washer...
  • Page 14: Adjusting The Rollers And Gage Wheel

    Adjusting the Rollers and Align the roller and spacer with the top holes in the brackets and secure them with the capscrew Gage Wheel and nut. Note: If you want to use the cutting unit in the 25 mm Adjusting the Rear (Internal) (1 inch) or 38 mm (1-1/2 inches) height-of-cut setting, position the cutting unit rollers in the top bracket holes.
  • Page 15: Using The Grass Deflector

    Using the Grass Deflector position and adjust your ground speed for conditions. Decrease the ground speed as the load on the cutting blades increases. Increase the ground speed as the DANGER load on the blades decreases. Without a grass deflector, discharge cover, or complete grass catcher assembly mounted in Mowing Direction place, you and others are exposed to blade...
  • Page 16 Sharpen the blades as necessary. If a blade is damaged or worn, replace it immediately with a genuine Toro replacement blade. Refer to Removing and Installing the Cutting-Unit Blade(s) (page...
  • Page 17: Maintenance

    Maintenance Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Tighten the castor wheel nuts. After the first 2 hours • Tighten the castor wheel nuts. After the first 10 hours • Lubricate the castor arm bushings. Before each use or daily •...
  • Page 18: Lubrication

    Important: The fasteners on the covers of this machine are designed to remain on the cover after removal. Loosen all the fasteners on each cover a few turns so that the cover is loose but still attached, then go back and loosen them until the cover comes free. This prevents you from accidentally stripping the bolts free of the retainers.
  • Page 19: Separating The Cutting Unit From The Traction Unit

    Separating the Cutting Unit from the Traction Unit Position the machine on a level surface. Lower the cutting unit to the floor, move the lift lever to the F position, engage the parking LOAT brake, put the traction pedal in neutral, set the PTO lever in the O position, shut the engine off, and remove the ignition key.
  • Page 20: Servicing The Castor Wheels And Bearings

    Use a hammer and flat plate to drive the Pull the spanner bushing out of the wheel hub bushings into the mounting tube. (Figure 22). Inspect the castor spindle for wear, and replace Remove the bushing from the wheel hub and it if it is damaged.
  • Page 21 Replace the blade if it hits a solid object, is out Examine the cutting ends of the blade carefully, of balance, or is bent. Always use genuine Toro especially where the flat and curved parts of the replacement blades to ensure safety and optimum...
  • Page 22: Checking And Correcting Mismatch Of Blades

    Note: Remove the blades and sharpen them on a grinder. After sharpening the cutting edges, install the blade with the anti-scalp cup and blade bolt; refer to Removing and Installing the Cutting-Unit Blade(s) (page 21). Checking and Correcting Mismatch of Blades If a cutting blade cuts lower than the others, correct them as follows: Lower the cutting unit onto a level surface,...
  • Page 23: Adjusting The Idler Pulley

    Lower the cutting unit, engage the parking brake, put the traction pedal in neutral, the PTO lever in the O position, shut the engine off, and remove the ignition key. Remove the cover from the center cutting unit. g010557 Figure 28 Loosen the 2 nuts that secure the idler plate in 1.
  • Page 24: Replacing The Grass Deflector

    PTO lever in the O position, shut the engine off, and remove the ignition key. Remove the covers from the top of the cutting unit. Loosen the 2 nuts that secure the idler plate in place, and remove the old belt from the pulleys. To install a new belt, you must remove the gearbox by removing the 4 carriage bolts and locknuts holding the gearbox base.
  • Page 25: Storage

    Storage Disengage the PTO, release the traction pedal to the neutral position, lower the cutting unit, move the throttle lever to the S position, and engage the parking brake. Shut off the engine, remove the key, and wait for all movement to stop before you leave the operator's position.
  • Page 26: Troubleshooting

    Troubleshooting Problem Possible Cause Corrective Action The cutting unit does not cut or cuts poorly. 1. The blades are dull. 1. Sharpen the blades. 2. One or more blades are bent or 2. Replace the blades. damaged. 3. The spindle bolts are loose. 3.
  • Page 27 Notes:...
  • Page 28 Notes:...
  • Page 29 Notes:...
  • Page 30 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.
  • Page 31 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
  • Page 32 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.

Table of Contents