MSA S5000 Operating Manual
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MSA S5000 Operating Manual

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Operating Manual
General Monitors S5000
Gas Monitor
Order No.: MANS5000/07
Print Spec: 10000005389 (EO)
CR: 800000053913
MSA safety .com

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Summary of Contents for MSA S5000

  • Page 1 Operating Manual General Monitors S5000 Gas Monitor Order No.: MANS5000/07 Print Spec: 10000005389 (EO) CR: 800000053913 MSA safety .com...
  • Page 2 The warranties made by MSA with respect to the product are voided if the product is not installed and used in accordance with the instructions in this manual. Please protect yourself and your employees by following the instructions.

  • Page 3: Table Of Contents

    Contents Safety Regulations Correct Use Product Warranty Description Display No Tool Interface Bluetooth® Wireless Technology Dual Sensing Retrofit Installations XCell Sensors Optimized for Fixed Gas Applications TruCal Sensing Technology for CO and H2S Electrochemical Sensors SafeSwap Housing 2.10 Component Overview 2.11 Label Overview Installation...
  • Page 4 Troubleshooting Ordering Information Replacement Parts Appendix: Specifications Appendix: General Certification Information Appendix: HART Specific Information...

  • Page 5: Safety Regulations

    Correct Use The S5000 Gas Monitor, hereafter also called device, is a gas monitor for measuring toxic and combustible gases as well as oxygen. Using sensors, the device tests the ambient air and triggers the alarm as soon as the gas exceeds a specific concentration level.

  • Page 6: Product Warranty

    1 Safety Regulations • It is not recommended to expose the O S and CO Digital Sensors to environments containing oxygen levels above 30% (v/v) or below 5% (v/v). The O sensor will operate at concentrations below 5% (v/v) but not for prolonged periods of time.
  • Page 7 WARRANTY PERIOD S5000 Gas Monitor MSA warrants that this product will be free from mechanical defects and faulty workmanship for the period specified in this table for each component, provided it is maintained and used in accordance with MSA’s instructions and/or recommendations. Warranty shall not exceed.

  • Page 8: Description

    Figure 1 S5000 Main Display In addition to the red LED display, the S5000 uses six icons to indicate status. Green LED indicates power supply status. A yellow triangle and red bell indicate fault and warning or alarm conditions respectively. The Bluetooth icon indicates that the Bluetooth wireless technology is enabled on the device.

  • Page 9: Dual Sensing

    If the device was not ordered with Bluetooth it cannot be upgraded. The S5000 and user provided communication device will need to be paired. This requires both devices to be in range and for a pairing sequence inputting a 6 digit pairing code. The instructions will be displayed on both the S5000 and communication device.

  • Page 10: Trucal Sensing Technology For Co And H2S Electrochemical Sensors

    The S5000 comes with patented SafeSwap technology, which allows users to change or replace XCell sensors without needing to power down the instrument. Swap delay is enabled on the S5000 by default; a feature that gives users a 2 minute window to change sensors without triggering a fault condition. SafeSwap and Swap Delay are only applicable for XCell sensors.

  • Page 11: Housing

    2 Description Housing The S5000 comes in 316 Stainless Steel for the highest corrosion resistance. All housings have ¾” NPT conduit entries. Custom tags are available and easily attach to an integral ring. The JB5000 junction box comes in 316 Stainless Steel for the highest corrosion resistance.

  • Page 12: Label Overview

    2 Description 2.11 Label Overview Figure 4 Transmitter - Position of Labels Figure 5 Board stack - Position of Labels Figure 6 Digital Sensor - Position of Labels...
  • Page 13 2 Description Figure 7 IR Sensor - Position of Labels Figure 8 Passive Sensor - Position of Labels...

  • Page 14: Installation

    • Plug all unused conduit entries with a suitably certified blanking/stopping plug. • Do not paint the device. Avoid painting in areas where the S5000 and remote sensor junction box are located. If painting is required in an area where an S5000 or remote sensor has been installed, exercise caution to ensure paint is not deposited on the sensor inlet fitting.

  • Page 15: Reviewing Shipment And Identifying Product Model

    Check the sensor details before attaching to the S5000 housing. The sensor details are listed on the inside of the XCell Sensor. Unscrew the XCell Sensor from the sensor body assembly and check the label on the inside for gas type, range, configuration ordered, serial number, and firmware revision number.
  • Page 16 Optimum sensor placement will depend on the surrounding processing equipment, such as pipes, valves, or turbines. MSA offers a gas and flame mapping service that systematically evaluates potential sources of leaks and recommends detector quantity and placement to create the most effective detection system.
  • Page 17 Passive sensors are shipped already attached and electrically wired to the device. Only one passive sensor can be used on a single S5000, and they are not interchangeable with other passive sensors or digital sensors. Consider the sensor dimensions when choosing a mounting location for the transmitter or junction box.
  • Page 18 5. Connect the sensor to the "Sensor 1" position on the electronics assembly. a. If using a second sensor, connect it to the second sensor position. NOTICE If only using one sensor and it is connected to “Sensor 2” position, the S5000 will enter Sensor Missing fault. See Disable Sensor in 4.2.2 Sensor Setup for details on how to clear this fault.
  • Page 19 NOTE: The JB5000 junction box is not compatible with IR400 and passive sensors. 3.4.5 Integrated Mounting Points The S5000 transmitter can be surface mounted without any additional brackets using the integrated mounting tabs. Figure 15 Integral Mounting Tabs 3.4.6 Mounting Points JB5000 Junction Box The JB5000 junction box can be mounted directly using the 4 integrated 10-32 threaded holes on the back of the enclosure or with the use of a mounting bracket (P/N 10206570).
  • Page 20 Adjustable Pipe Mount A Universal Pipe Mount Kit (P/N 10176946) can be used to mount the S5000 on pipes ranging from 20-150 mm in diameter. Two brackets are mounted over the top of the integrated mounting tabs and fitted with an adjustable pipe band (not included).
  • Page 21 Figure 18 Round Duct Mount 3.4.9 Mounting with a Sunshield A sunshield is required to protect the S5000 from direct sun light (P/N 10180254). The sunshield can be used in any of the mounting configurations. Figure 19 Sunshield with Surface Mount Figure 20 Sunshield with Universal Pipe Mount 3.4.10 Mounting with an SM5000 Sampling Module...

  • Page 22: Installing A Remote Sensor Junction Box

    S5000 transmitter housing. The junction box is available in 316 Stainless Steel. Sensors can be remote mounted up to 100 m from the transmitter housing, as long as the S5000 transmitter is mounted within maximum distance from the power supply, as indicated in Table 1 Maximum Mounting Distance for Local Sensors, Imperial Units.

  • Page 23: Electrical Power Connections

    Electrical Warnings - Read before Connecting Power WARNING! • Before wiring the S5000 transmitter, disconnect the power source supplying the transmitter and ensure no hazardous atmosphere present; otherwise, electrical shock or ignition of hazardous gases could occur. • Install wiring in accordance with the electrical code of the country in use, the local authority having jurisdiction and these...
  • Page 24 3 Installation • Do not make any connections to the S5000 main board or junction box input, output, and relay connections while under power. Making connections under power could lead to electrical shock or ignition of a hazardous atmosphere. • Ensure that water and dirt are not able to enter the unit via the wire or conduit. If the unit is installed in a location known to be wet or damp, it is good practice to loop or bend the entry into the unit that prevents water incursion.
  • Page 25 Cable, or alternatively, the earth ground at the user’s power source location. An external Class 2 power supply is required to supply 12-30 VDC to the S5000. Incoming power and signal cables should be a braided shield cable such as Alpha Wire 3248 or equivalent.
  • Page 26 3 Installation Table 1 Maximum Mounting Distance for Local Sensors, Imperial Units Local Sensor 1 Local Sensor 2 Max. Max. Distance (ft) Power 18 AWG 16 AWG 14 AWG 12 AWG Passive CB None 1280 2030 3230 5130 Passive MOS None 10.8 1130...
  • Page 27 3 Installation Figure 25 Local and Remote Sensors Table 3 Maximum Mounting Distance for Local and Remote Sensors, Imperial Units Remote Sensor Local Sensor Max. Max. Distance (ft) Power 18 AWG 16 AWG 14 AWG 12 AWG Passive CB None 1240 1970 3140...
  • Page 28 3 Installation Table 4 Maximum Mounting Distance for Local and Remote Sensors, Metric Units Remote Local Sensor Max. Max. Distance (m) Sensor Power 1 mm 1.5 mm 2.5 mm 4 mm Passive CB None 1150 1840 Passive MOS None 11.2 1010 Digital CB None...
  • Page 29 3 Installation Figure 26 Remote Sensors Table 5 Maximum Mounting Distance for Remote Sensors, Imperial Units Remote Remote Max. Max. Distance (ft) Sensor 1 Sensor 2 Power 18 AWG 16 AWG 14 AWG 12 AWG IR Sensor Digital CB 12.4 1560 2480 IR Sensor Digital Toxic...
  • Page 30 Instructions for Power and Analog Output WARNING! Read all electrical warnings and wiring requirements before connecting power to the S5000. Failure to follow this warning can result in serious personal injury or death. Connector for HART analog output and power are provided to increase ease of connecting power.
  • Page 31 Ensure that the electronics assembly is fully engaged in the mounting holes. If not fully seated, the touch interface performance can be negatively affected. Care must be taken to ensure the S5000 inside glass surface glass is free of smudges/dirt and grease. Dirt and grease can interfere with the touch interface of the display.
  • Page 32 If using AC power, the relay wires should not be run within the same conduit or cable tray as the DC power supplied to the S5000 or the S5000 junction box. A separate wire entry on the device should be used for AC power connected to the relays.
  • Page 33 Relay Energy State and Terminal Connections The S5000 relay states are labeled for the default de-energized state. The alarm/warning relay energy state can be changed on the device, which will exchange the normally open and normally closed terminals. The preferred relay energy state should be determined before making connections.

  • Page 34: Operation

    • Sensor Warm-up • Wait The S5000 will remain in Start-up mode in which the fault relay is de-energized and the analog output is 3.5 mA by default. The time the S5000 stays in Start-up mode depends on the sensor. See 4.1.2 Sensor Warm Up Times...

  • Page 35: Settings

    Startup after Power Failure If the S5000 loses power, all of the settings are saved to the internal memory. When power is restored to the device, it will go back to the same settings as before the loss of power. To check the settings, go through the menu or view on the X/S Connect App.
  • Page 36 4 Operation 2. Select Instrument. 3. Select to enter the menu. Table 11 Default Device Settings Setting Menu 1 Default Range of options Sensor Setup Sensor 1/Sensor 2 Disable Enabled Enable/Disable Gas Label and Unit Table 12 Table 12 Range Table 12 Table 12 Cal Level Table 12...
  • Page 37 4 Operation Table 12 Digital Sensor Default Settings Threa TruCa Range Display Unit Warn Warn Alarm Alarm Alarm Alar Alar Rang Rang (Code) Default Resolutio Defaul Defaul Defaul Defaul Defaul Action Level e Min e max Level Leve Type t AO4 t AO Default Defaul...
  • Page 38 4 Operation Threa TruCa Range Display Unit Warn Warn Alarm Alarm Alarm Alar Alar Rang Rang (Code) Default Resolutio Defaul Defaul Defaul Defaul Defaul Action Level e Min e max Level Leve Type t AO4 t AO Default Defaul l Max (mA) (mA) Catalytic...
  • Page 39 4 Operation Threa TruCa Range Display Unit Warn Warn Alarm Alarm Alarm Alar Alar Rang Rang (Code) Default Resolutio Defaul Defaul Defaul Defaul Defaul Action Level e Min e max Level Leve Type t AO4 t AO Default Defaul l Max (mA) (mA) Bead...
  • Page 40 4 Operation Threa TruCa Range Display Unit Warn Warn Alarm Alarm Alarm Alar Alar Rang Rang (Code) Default Resolutio Defaul Defaul Defaul Defaul Defaul Action Level e Min e max Level Leve Type t AO4 t AO Default Defaul l Max (mA) (mA) (D35)
  • Page 41 4 Operation Threa TruCa Range Display Unit Warn Warn Alarm Alarm Alarm Alar Alar Rang Rang (Code) Default Resolutio Defaul Defaul Defaul Defaul Defaul Action Level e Min e max Level Leve Type t AO4 t AO Default Defaul l Max (mA) (mA) Hydrogen...
  • Page 42 4 Operation Threa TruCa Range Display Unit Warn Warn Alarm Alarm Alarm Alar Alar Rang Rang (Code) Default Resolutio Defaul Defaul Defaul Defaul Defaul Action Level e Min e max Level Leve Type t AO4 t AO Default Defaul l Max (mA) (mA) Hydrogen...
  • Page 43 4 Operation Threa TruCa Range Display Unit Warn Warn Alarm Alarm Alarm Alar Alar Rang Rang (Code) Default Resolutio Defaul Defaul Defaul Defaul Defaul Action Level e Min e max Level Leve Type t AO4 t AO Default Defaul l Max (mA) (mA) Dioxide...
  • Page 44 4 Operation Table 13 IR Sensor Default Settings Range Range Unit Warn Warn Alarm Alarm Alarm Alarm Alarm Display (Code) Default Default Default Default AO Default Default AO Action Level Level Level Resolution (mA) (mA) Default Default IR400 0-100 0-100 % LEL 13.6 Increasing Fixed at 50%...
  • Page 45 4 Operation Range Range Unit Warn Warn Alarm Alarm Alarm Alarm Alarm Display (Code) Default Default Default Default AO Default Default AO Action Level Level Level Resolution (mA) (mA) Default Default (R36) IR400 0-100 0-100 % LEL 13.6 Increasing Fixed at 50% Butane Non-Latch (R37)
  • Page 46 4 Operation Range Range Unit Warn Warn Alarm Alarm Alarm Alarm Alarm Display (Code) Default Default Default Default AO Default Default AO Action Level Level Level Resolution (mA) (mA) Default Default Dioxide (R51) IR700 0-5000 0-5000 1500 3000 13.6 Increasing 2500 4750 Fixed at 2500 Carbon...
  • Page 47 4 Operation Table 14 Passive Sensor Default Settings Range Range Unit Range Warn Warn Alarm Alarm Alarm Alarm Alarm Display (Code) Default Default Options Default Default Default Default AO Action Level Level Level Resolution AO (mA) (mA) Default Default Passive 0-100% 0-100 % LEL Fixed at 13.6...
  • Page 48 Disable Sensor (for Digital Sensors Only) When removing a sensor from the transmitter while under power, the S5000 will enter a Sensor Missing fault condition after the two minute Swap Delay period has expired (if enabled). If Swap Delay is disabled, the transmitter will go into Sensor Missing fault immediately after removing the sensor from the transmitter.
  • Page 49 4 Operation 5. Select “Finished?”. To remove a sensor that is already installed, the sensor must first be removed. The sensor cannot be disabled while it is installed on the transmitter. The device only allows a sensor to be disabled after the transmitter has gone into Sensor Missing fault. Only one sensor can be disabled at a time.
  • Page 50 4 Operation 2. Hold finger on button to scroll quickly through values or touch button repeatedly to move through values more slowly. 3. When the desired value is displayed, wait until Latching option appears. 4. To change warning to latching or non-latching, touch button when the option is displayed. 5.
  • Page 51 4 Operation  All settings, including Alarm Set Point and Calibration Values, will be returned to factory defaults. The sensor default values can be restored by resetting the sensor. During sensor reset, the analog output displays the sensors current gas value (i.e. 0 % LEL = 4 mA) during the 120 s count down. To reset sensor to factory default: 1.
  • Page 52 4 Operation Figure 29 Common Mode Relay Map and Alarm Actuation Discrete mode allows a separate action for each sensor. Relay 1 is actuated by Sensor 1 alarms and Relay 2 is actuated by Sensor 2 alarms Figure 30 Discrete Mode Relay Map and Alarm Actuation Horn mode is designed to allow local acknowledgment of a relay-triggered horn, while the alarm state is still present.
  • Page 53 4 Operation Figure 31 Horn Mode Relay Map and Alarm Actuation Energized/De-energized 1. Relay 1 and Relay 2 will scroll across screen alternatively. 2. Touch button when Relay 1 or Relay 2 is scrolling. 3. Touch button to show the current setting (energized/de-energized). 4. Touch button again will toggle the setting. 5.
  • Page 54 X/S Connect App. The S5000 blue LED in the middle left of the display will flash when a device is paired with it as a visual indication of the pairing. Once paired with an S5000, the user will be able to connect to the same S5000 remotely and without a password, unless over 25 other devices are paired with the same S5000 afterwards.
  • Page 55 The Bluetooth connection is encrypted and secured with a unique six digit pin that must be confirmed on the mobile device and acknowledged on the detector display. All of the previously paired devices can be erased from the S5000 to provide additional security and control.
  • Page 56 If a sensor is not reconnected after the 2 minute window, the S5000 will enter a fault condition. All XCell Sensors have Swap Delay and do not need to be disconnected from power while changing sensors.
  • Page 57 4 Operation 2. Remove finger when Setup menu appears. 3. Touch button when Swap Delay is displayed. The Swap Delay status is displayed (enabled or disabled). 4. To change the Swap Delay status, touch button to change to either enabled or disabled. 5.

  • Page 58: Info Menu - Viewing Device Status

    4 Operation 4.2.12 Transmitter Setting Reset The transmitter default values can be restored by resetting the main board. The unit will restart after the reset and the unit may go into sensor fault. During transmitter reset, the analog output displays 1.25 mA. NOTICE Verify all sensor settings (calibration level and alarm values) after resetting transmitter.
  • Page 59 4 Operation 4.3.3 Last Calibration 1. Go to Info menu and select Last Calibration. The last Calibration and Zero Calibration dates will scroll across the screen twice. 2. Touch button when "Finished?" is displayed to exit. 4.3.4 Non-Critical Fault Log 1.

  • Page 60: Setting Only Configurable Via Bluetooth®, Modbus, Or Hart

    4.4.1 AO Custom Levels S5000 offers three factory defined analog outputs (AO) level sets, i.e., 0 mA with HART disabled, or 3.5 mA and 1.25 mA with HART enabled. Users can also specify their own custom AO levels for each transmitter mode. The Maintenance AO level is used during start up, Reset Main Unit, and Transmitter Settings Reset. Output setting for oxygen sensor calibration is not...
  • Page 61 4 Operation Table 15 Default AO Values Mode HART HART Default Custom 1 Custom 2 Default Disabled (3.5 mA) Enabled: Default HART (1.25 mA) Fault 0 mA 3.5 mA 1.25 mA 1.25 mA* Calibration & 1.5 mA 3.5 mA 1.5 mA 1.5 mA* 1.5 mA* (All Other Gas Check Sensors) 21.0 mA (Oxygen Sensor) Cal Alert IR Cleaning 2.0 mA...
  • Page 62 4 Operation The alarm direction can be set to increasing/upward or decreasing/downward. Alarm direction for Oxygen sensor can be changed through UI directly, or through Modbus/Bluetooth/HART. The alarm direction setting for all other sensors can only be changed through Modbus/Bluetooth/HART. 4.4.5 Alarm Enable/Disable Users can disable alarms by changing this setting.

  • Page 63: Calibration

    Although S5000 sensors are factory calibrated, another calibration is recommended once the unit is installed in its final environmental destination. WARNING! Use zero gas when zeroing the S5000 transmitter if there is any possibility of background gas. Otherwise, improper calibration could occur. Use zero gas when zeroing IR700 sensors. Air contains CO and cannot be used.
  • Page 64 5 Calibration Table 16 Calibration Kits Gas Type Range Concentration Cylinder P/N P/N with Calibration Kit Calibration Kit Only (No Cylinder) Ammonia 0-1000 PPM 300 PPM 10044014 10044014-KIT1 CALKIT1 Sulfur 0-100 PPM 10 PPM 10028070 10028070-KIT1 CALKIT1 Dioxide Nitric Oxide 0-100 PPM 50 PPM 10028074 10028074-KIT1...
  • Page 65 5 Calibration Gas Type Range Concentration Cylinder P/N P/N with Calibration Kit Calibration Kit Only (No Cylinder) Chlorine 0-5 PPM 2 PPM 710331 710331-KIT1 CALKIT1 0-10 PPM 0-20 PPM 10 PPM 10028066 10028066-KIT1 CALKIT1 Ammonia 0-100 PPM 25 PPM 10028076 10028076-KIT1 CALKIT1 XCell 0-100% LEL 2.5% Methane...

  • Page 66: Calibration Frequency

    5 Calibration Gas Type Range Concentration Cylinder P/N P/N with Calibration Kit Calibration Kit Only (No Cylinder) 0-2000 1000 PPM2 1400262-41A 1400270-2 0-5000 2500 PPM2 1400262-16A 1400270-2 Carbon Dioxide 0-10000 5000 PPM2 1400262-37A 1400270-2 (IR700) 0-30000 15000 PPM2 1400262-27A 1400270-2 0-50000 25000 PPM2 1400262-40A 1400270-2 Note that for zeroing of the IR700 sensor, zero gas is required.

  • Page 67: Calibration Types: Zero Vs. Span

    5 Calibration and LEDs. When Calibration Alert is enabled, the milli-amp signal output will also be driven to calibration alert output. Perform a calibration when the device recommends it. Failure to follow this warning can result in serious personal injury or death. 5.3.1 XCell Sensor with TruCal and Diffusion Supervision (CO&H2S Only) Sensors with TruCal technology will adjust sensitivity without any manual intervention or calibration, unless called for by the...

  • Page 68: How To Zero Calibrate Xcell And Ir Sensors

    5 Calibration Figure 32 Calibration Curve The Sensor Span Value (i.e. Cal Level) in the device menu should be the same as the concentration listed on the calibration gas cylinder. How to Zero Calibrate XCell and IR Sensors NOTICE If a password is enabled, you will not be able to proceed with the calibration without the password. To abort, press the EZ touch button or apply magnet over GM logo before applying target gas.

  • Page 69: How To Calibrate Xcell Sensors

    5 Calibration To zero calibrate the sensor: 1. Screw the sensor guard to the bottom of the sensor housing. 2. Place the green calibration cap over the sensor guard inlet so that it is flush with the bottom of the sensor guard and completely covers the sensor guard inlet.

  • Page 70: How To Calibrate An Oxygen Xcell Sensor

    5 Calibration To calibrate the sensor: 1. Attach a regulator to the zero gas cylinder (if using) and the calibration cylinder. 2. Attach the plastic sensor guard to the bottom of the sensor housing if not already installed. 3. Place the green calibration cap over the sensor guard inlet so that it is flush with the bottom of the sensor guard and completely covers the sensor guard inlet.

  • Page 71: How To Calibrate An Ir Sensor

    5 Calibration How to Calibrate an IR Sensor A full span calibration is not required for the IR Sensors. Any degradation of the sensor's performance is associated with slight drifts in its zero response. Restoring the sensor's zero is typically sufficient. Note that for zeroing of the IR700 sensor, zero gas is required.
  • Page 72 Ensure that the area has been cleared of gas before acknowledging the LOC Over Range and recalibrating the sensor. Failure to follow this warning can result in serious personal injury or death. 5.9.2 Calibration Confirmation The S5000 Series Monitor records the date of the last successful calibration. This date can then be displayed via the Status Menu.

  • Page 73: Maintenance

    Repair or alteration of the S5000 Gas Monitor, beyond the scope of the maintenance procedures provided in this manual or by anyone other than authorized MSA service personnel, could cause the product to fail to perform as designed and persons who rely on this product for their safety could sustain serious personal injury or loss of life.

  • Page 74: Replacing An Xcell Sensor

    Replacing an XCell Sensor The only routine maintenance item is the sensor, which has a limited lifetime. The S5000 sensors with TruCal technology will indicate when the sensor is near end of life through the Status Menu. When the Sensor Life & Health status is "Fair", there is approximately 2 month time frame to replace the sensor before it will no longer function.

  • Page 75: Clearing A Blockage

    The S5000 Gas Monitor is shipped with the Sensor Swap Delay enabled. IF enabled, the 4-20 mA output signal goes to 3.5 mA and the FAULT relay will hold off a fault indication for 2 minutes. This setting allows the operator to exchange sensor modules without a FAULT indication.
  • Page 76 6 Maintenance normally enter the sensor (see Figure 35 Frit Location). When this condition is detected, the transmitter will go into fault and show “Diffusion Supervision Fault” on the display. Follow these recommended steps to attempt to clear this fault: 1.

  • Page 77: Replacing A Passive Sensor (Cat Bead Or Mos)

    7. Guide the connector and wires of the new sensor head through the conduit entry for sensor. Do not plug in the sensor connector at this time. 8. Screw in the new sensor head. Guide the sensor wires so they will not get caught by the internal parts of the S5000 while sensor head is turning.
  • Page 78 6 Maintenance Fault Code Latch Description Action after a lightning strike or large voltage transient on the power or signal lines to the unit. F004 EEPROM Error Latch In the event of an EEPROM 1. Unit returns to normal. error, the user must recycle a.
  • Page 79 6 Maintenance Fault Code Latch Description Action F005 Internal Circuit Non-Latch An internal error has occurred. The Error unit must be returned to the factory for service. The possible errors are internal voltages are not at their proper values. F006 Relay Fault Latch This fault indicates that either Cycle the power to the unit.
  • Page 80 6 Maintenance Fault Code Latch Description Action reference power supply to problem persists. HART modem circuity is faulty. F016 (Not used, reserved for future) F017 Magnet User Non-Latch This fault indicates that the Verify there is no magnet left on the Button Fault EZ Touch user button is unit front window nor magnetic field...
  • Page 81 6 Maintenance Fault Code Latch Description Action drift. F111/F211 Cal Line Non-Latch This fault occurs when the Check the wiring and sensor Shortage Fault IR400/IR700 sensor Cal Line connection. (brown wire) is shorted to ground. F112/F212 Zero Latch This fault occurs when last Use the “Reset Sensor”...
  • Page 82 Repair or alteration of the S5000 Gas Monitor, beyond the scope of the maintenance procedures provided in this manual or by anyone other than authorized MSA service personnel, could cause the product to fail to perform as designed and persons who rely on this product for their safety could sustain serious personal injury or loss of life.
  • Page 83 Pipe Mount, X5000/S5000 10176946 Universal Junction Box, SST, IIB + H2 324240-1 Junction Box 324240-3 Junction Box, SST, IIC 3/4" NPT 10213879 10213893 JB5000 Junction Box 3/4" NPT FM Approved 10213892 M25, FM Approved 10213896 Calibration Cap, XCell Calibration Cap, X5000/S5000, packaged 10181450...
  • Page 84 Sun Shield Sunshield, X5000/S5000 10180254 - Only IR Sensor P/Ns shown can be used with the S5000. For position of labels, see 2.11 Label Overview The following accessories have been validated for use when installed in accordance with the instructions in this manual:...
  • Page 85 8 Appendix: Specifications Appendix: Specifications Table 19 Digital Sensor H2S SO CL2 NO2 H2S-500 NH3-1000 SO2-100 Low O2 Combustib 2-25 le-Catalytic Operating -40 C to 60 C -20 C to 50 C -20 C to 40 C -30 C to 50 C -20 C to 50 C -20 C to 50 C -20 C to 40 C...
  • Page 86 8 Appendix: Specifications H2S SO CL2 NO2 H2S-500 NH3-1000 SO2-100 Low O2 Combustib 2-25 le-Catalytic Expected 2 Years 2 Years 2 Years 2 Years 2 Years 2 Years 2 Years 2 Years 5 Years 2 Years 2 Years 2 Years Sensor Year Life in Air...
  • Page 87 8 Appendix: Specifications Sensor Options Digital XCell Toxics Oxygen Combustible IR400 IR700 -100 Zero Drift ≤ 1% FS per ≤ 1% FS per ≤ 1% FS per ≤ 1% FS per ≤ 1% FS per ≤ 0.2% Vol per ≤ 5% LEL per Not Applicable Not Applicable year year month...
  • Page 88 Dual Sensing - Typical response at room temperature - S5000 transmitter has an operating temperature range of -55°C to +75°C. - Adaptive Environmental Compensation (AEC) and Diffusion Supervision (DS) will remain active between -20°C and +60°C. - These specifications are internally generated data. See the FM Approval section for data that conforms to the FM certification in accordance to FM 6340.
  • Page 89 - Typical response at room temperature. - S5000 transmitter has an operating temperature range of -55°C to +75°C. - Adaptive Environmental Compensation (AEC) and Diffusion Supervision (DS) will remain active between -20°C and +60°C.
  • Page 90 8 Appendix: Specifications Figure 36 Housing Dimensions Table 22 Housing Material Specifications Material Weight 316 Stainless Steel 7.30 lbs 7.92 lbs w/ relays...
  • Page 91 Information Appendix: General Certification Information The S5000 Transmitter, S5000 Junction Box, and Digital Sensor have the following certifications/approvals: ATEX, IECEx, CSA, FM,INMETRO, DNV·GL Type Approval. They also comply to the EMC, Radio Equipment and Marine Equipment Directives. The S5000 Transmitter and Junction Box have a Type 4X and IP66 environment rating.
  • Page 92 NOTE: See CSA Certificate for detailed certification information including possible limitations to the above information. *Applicable to S5000 Junction Box only **nC not applicable to S5000 Junction Box ATEX/IECEx/INMETRO Hazardous Locations (Sira 17ATEX1048X, Sira 17ATEX4052X, IECEx SIR 17.0016X, NCC 18.0097X) Ex db IIB+H...
  • Page 93 The S5000 Transmitter, S5000 Junction Box, JB5000, Digital Sensors (H2S, 500 ppm H2S, CO, O2), and Passive MOS H2S sensors also have FM Performance Approval for use in ordinary (nonhazardous) or hazardous locations.
  • Page 94 Operating Temperature Pressure Limits Range Range min. °C max. °C min. °C max. °C S5000 without relays -55* 86 kPa – 108 kPa S5000 with relays 86 kPa – 108 kPa Junction Box -55* 86 kPa – 108 kPa Digital Sensor (H S, CO) 86 kPa –...
  • Page 95 • Open circuit before removing cover. • Sealing requirements: ○ Aluminum S5000 transmitter and Junction Box: A seal shall be installed within 18 in (450 mm) of the enclosure. ○ Stainless Steel S5000 transmitter, Junction Box, and JB5000: Seal is not required.
  • Page 96 • For combustible gas detection performance applications, the appropriate Digital Sensor model number shall only be used to construct the S5000 Gas Monitor fixed gas detection system; mounted onto either the S5000 transmitter or S5000 Junction Box enclosures and receive power and control from the transmitter.
  • Page 97 The safety related device must be functioning and powered independently of any control devices required for operation. The proof test interval for the S5000 safety function is 3 months. Further assessment shall be required when the safety device is combined with specific Equipment under Control and before the safety device is used to control risks of explosion.
  • Page 98 The S5000 Gas Monitor is available with an optional HART (Highway Addressable Remote Transducer) output communications protocol. With this option, the S5000 complies with HART Protocol Revision 7 and uses the 16-bit manufacturer and device codes. This document specifies all the device specific features and documents HART Protocol implementation details (e.g., the Engineering Unit Codes supported).

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