Sealey TC100 Instructions

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND
CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY
CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
1.1. ELECTRICAL SAFETY. p
You must check all electrical equipment and appliances to ensure they are safe before using. You must inspect power supply leads, plugs and all electrical
connections for wear and damage. You must ensure the risk of electric shock is minimised by the installation of appropriate safety devices. An RCCB (Residual
Current Circuit Breaker)
(Residual Current Device) is used with all electrical products. It is particularly important to use an RCD with portable products that are plugged into an electrical
supply not protected by an RCCB. If in doubt consult a qualified electrician. You may obtain a Residual Current Device by contacting your Sealey dealer. You
must also read and understand the following instructions concerning electrical safety.
The Electricity At Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by
1.1.1.
a qualified electrician, using a Portable Appliance Tester (PAT), at least once a year.
The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of the appliance and the safety of
1.1.2.
the appliance operator. If in any doubt about electrical safety, contact a qualified electrician.
1.1.3. Ensure the insulation on all cables and the product itself is safe before connecting to the mains power
supply. See 1.1.1. & 1.1.2. above and use a Portable Appliance Tester (PAT).
1.1.4. Ensure that cables are always protected against short circuit and overload.
1.1.5. Regularly inspect power supply, leads and plugs for wear and damage and all power connections
to ensure that none is loose.
Important: Ensure the voltage marked on the product is the same as the electrical power supply
1.1.6.
to be used and check that plugs are fitted with the correct capacity fuse. A 13 amp plug may require
a fuse smaller than 13 amps for certain products, see fuse rating at right.
1.1.7. DO NOT pull or carry the powered appliance by its power supply lead.
DO NOT pull power plugs from sockets by the power cable.
1.1.8.
1.1.9. DO NOT use worn or damage leads, plugs or connections. Immediately replace or have repaired by
a qualified electrician. A U.K. 3 pin plug with ASTA/BS approval is fitted. In case of damage, cut off
and fit a new plug according to the following instructions (discard old plug safely).
(UK only - see diagram at right). Ensure the unit is correctly earthed via a three-pin plug.
a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.
b) Connect the BROWN live wire to live terminal ‘L’.
c) Connect the BLUE neutral wire to the neutral terminal ‘N’.
d) After wiring, check that there are no bare wires, that all wires have been correctly connected,
that the cable outer insulation extends beyond the cable restraint and that the restraint is tight.
Double insulated products are often fitted with live (BROWN) and neutral (BLUE) wires only. Double insulated products are always marked with
. To re-wire, connect the brown & blue wires as indicated above. DO NOT connect the brown or blue to the earth terminal.
this symbol
1.1.10. Some products require more than a 13 amp electrical supply. In such a case, NO plug will be fitted. You must contact a qualified electrician
to ensure a 30 amp supply is available. We recommend you discuss the installation of an industrial round pin plug and socket with your electrician.
Cable extension reels. When a cable extension reel is used it should be fully unwound before connection. A cable reel with an RCD
1.1.11.
fitted is recommended since any product which is plugged into the cable reel will be protected. The section of the cores of the cable
is important and
suitable for this product and for others that may be used in the other output sockets, we recommend the use of 2.5mm
1.2 GENERAL SAFETY
3 Familiarise yourself with the application, limitations and potential hazards of the tile cutter.
p WARNING! Disconnect the cutter from the mains power before changing accessories, servicing or performing any maintenance.
3 The machine must only be serviced by a qualified person or service agent. Contact your Sealey dealer for information.
3 Place the cutter on a supporting surface strong enough to take the weight of the machine and workpiece during operation.
3 Keep the work area clean and tidy and free from unrelated materials. Ensure there is adequate lighting.
3 Inhaling dust can be harmful - always wear respiratory protection and ensure that there is adequate ventilation.
3 Maintain the cutter in good condition, check moving parts alignment regularly. Keep blade clean and in good condition.
3 Replace or repair damaged parts. Use recommended parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
p WARNING! Keep all guards and holding screws in place, tight and in good working order. Check regularly for damaged parts.
A guard, or any other part, that is damaged must be repaired or replaced before the tool is next used. The safety guard is a mandatory fitting when the
cutter is used on premises covered by the Health & Safety at Work Act.
3 Before commencing work, ensure the blade is mounted correctly, securely fastened and is compatible with the machine, spindle speed and the material to be cut.
DO NOT use a blade which is damaged, bent or warped. Use only recommended blades.
3 Remove adjusting keys and wrenches from the machine and the vicinity before turning it on.
3 Machine operators must have received sufficient training and instructions as to the dangers posed by the cutter and the precautions to be observed. Operators must be
under the supervision of a person who has a thorough knowledge and experience of the machine and the required guards.
p WARNING! Wear approved safety eye protection, ear defenders and respiratory protection.
3 Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery and contain long hair.
3 Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
3 Keep children and unauthorised persons away from the work area.
3 Avoid unintentional starting and never leave the cutter running unattended.
7 DO NOT use the cutter for a task it is not designed for.
7 DO NOT get cutter wet or use in damp or wet locations or areas where there is condensation.
7 DO NOT use cutter where there are flammable liquids, solids or gases such as paint solvents and including waste wiping or cleaning rags etc.
7 DO NOT operate the cutter if any parts are damaged or missing as this may cause failure and/or personal injury.
7 DO NOT operate the cutter when you are tired or under the influence of alcohol, drugs or intoxicating medication.
WARNING! It is the user’s responsibility to read, understand and comply with the following:
p
should be incorporated
should be at least 1.5mm
INSTRUCTIONS FOR:
T I L E C U T T E R
Model No:
in the main distribution
, but to be absolutely
2
TC100
board. We also recommend
Yellow & Green
Earth Wire
Blue
Neutral
Wire
FUSE RATING
THIS PRODUCT MUST BE FITTED
5 AMP FUSE
sure that the capacity
section cable.
2
that an RCD
Brown
Live
Wire
Cable
Restraint
WITH A
of the cable reel is
TC100 - (2) - 040106