ABB IRB-M100 Product Specification
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ABB IRB-M100 Product Specification

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ROBOTICS
Product specification
IRB-M100

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Summary of Contents for ABB IRB-M100

  • Page 1 ROBOTICS Product specification IRB-M100...
  • Page 2 Trace back information: Workspace Systems version a22 Checked in 2021-07-02 Skribenta version 5.4.005...
  • Page 3 Product specification IRB-M100 Controller inside Document ID: 3HKA00000184276-001 Revision: A © Copyright 2021 ABB. All rights reserved. Specifications subject to change without notice.
  • Page 4 Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damage to persons or property, fitness for a specific purpose or the like.

  • Page 5: Table Of Contents

    Electrical connections ................Maintenance ....................1.4.1 Maintenance schedule ................1.4.2 Expected component life ................. Specification of variants and options AGV CONFIGURATION ..................ACCESSORIES ....................WARRANTY ..................... Index Product specification - IRB-M100 3HKA00000184276-001 Revision: A © Copyright 2021 ABB. All rights reserved.
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  • Page 7: Overview Of This Specification

    Overview of this specification Overview of this specification About this product specification This product specification describes the performance of the IRB-M100 in terms of: • The structure and dimensional prints • The fulfilment of standards, safety, and operating equipment •...
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  • Page 9: Description

    1.1 Structure 1.1.1 Introduction Overview The IRB-M100 is an automated guided vehicle designed for the transportation of goods in the bodyshop, and the cornerstone of ABB's Rack-free manufacturing concept. The design and performances of our IRB-M100 are enabler for production lines with optimum throughput and maximum flexibility, while keeping the cost down.

  • Page 10: Agv Ecosystem

    1.1.2 AGV Ecosystem xx2100000177 ABB Ability ABB Ability solutions combine ABB’s deep domain expertise with connectivity and software innovation to empower real-time, data-driven decisions for safer, smarter operations of the AGV fleet that maximize resource efficiency and contribute to a low-carbon future.
  • Page 11 RFID markers. Other methods (Simultaneous Localization And Mapping) are using the scanner information to map the area for guidance, and therefore do not require specific navigation artifacts. Product specification - IRB-M100 3HKA00000184276-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 12: Main Components

    1 Description 1.1.3 Main components 1.1.3 Main components Overall The following figures show the main typical components of IRB-M100. xx2100000577 Figure 1.1: Front view of towing type xx2100000580 Figure 1.2: Carrying type Continues on next page Product specification - IRB-M100 3HKA00000184276-001 Revision: A ©...
  • Page 13 1 Description 1.1.3 Main components Continued xx2100000578 Figure 1.3: Rear view xx2100000579 Figure 1.4: Inner view Continues on next page Product specification - IRB-M100 3HKA00000184276-001 Revision: A © Copyright 2021 ABB. All rights reserved.
  • Page 14 Baseline Baseline Drive Wheel Right Baseline Baseline RFID Sensor Baseline Baseline Front Magnetic Sensor Baseline Baseline Controller Baseline Baseline Power Battery Baseline Baseline Counter weight Baseline Product specification - IRB-M100 3HKA00000184276-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 15: Technical Data

    The table shows the weight of the IRB-M100. Mobile robot model Weight IRB-M100 220 kg Note The weight does not include tools and other equipment fitted on the IRB-M100! Payload The table shows the payload of the IRB-M100. Type Payload Carrying...
  • Page 16 Maximum ambient humidity Maximum 95% at constant temper- ature. If the IRB-M100 should not be used immediately, the battery need to be stored separately. The following table shows the allowed storage conditions for the battery. Continues on next page Product specification - IRB-M100 3HKA00000184276-001 Revision: A ©...
  • Page 17 (water, oil, ...) should be cleaned. The maximum slope should be less than 2 degree. Continues on next page Product specification - IRB-M100 3HKA00000184276-001 Revision: A © Copyright 2021 ABB. All rights reserved.
  • Page 18 Minimum turning radius The minimum turning radius is depending on the payload. Payload Minimum turning radius No payload 0 mm 500 kg 500 mm 1000 kg 1000 mm Product specification - IRB-M100 3HKA00000184276-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 19: Standards

    Terminology and general principles EN 574:1996 + A1:2008 Safety of machinery - Two-hand control devices - Functional aspects - Principles for design Continues on next page Product specification - IRB-M100 3HKA00000184276-001 Revision: A © Copyright 2021 ABB. All rights reserved.
  • Page 20 Safety requirements for industrial robots and robot systems ANSI/UL 1740 Safety standard for robots and robotic equipment CAN/CSA Z 434-14 Industrial robots and robot Systems - General safety require- ments Product specification - IRB-M100 3HKA00000184276-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 21: Installation

    General This chapter contains assembly instructions and information for installing the IRB-M100 controller at the working site. The installation must be done by qualified installation personnel in accordance with the safety requirements set forth in the applicable national and regional standards and regulations.

  • Page 22: Fitting Equipment On The Machine

    For more detail information, see Payload on page Note When design the carrier for the extra loads, the pin unit must be accessible from the upper side. Product specification - IRB-M100 3HKA00000184276-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 23: About The Battery

    The battery is located as shown in the figure. xx2000001868 Battery Charging Station General The charger block is designed to fit with the charging system. Continues on next page Product specification - IRB-M100 3HKA00000184276-001 Revision: A © Copyright 2021 ABB. All rights reserved.
  • Page 24 1 Description 1.3.3 About the battery Continued Location of the charge block The location of the charger block is as below illustration. xx2000001882 Continues on next page Product specification - IRB-M100 3HKA00000184276-001 Revision: A © Copyright 2021 ABB. All rights reserved.
  • Page 25 Recommended Battery Charging Station The following part is recommended to use for AGV's charging. Part Recommended supplier Type Battery Charging Station TITANS SCD-100B-220X90-G Continues on next page Product specification - IRB-M100 3HKA00000184276-001 Revision: A © Copyright 2021 ABB. All rights reserved.
  • Page 26 1 Description 1.3.3 About the battery Continued Requirements for installation of the Battery Charging Station xx2100000189 Product specification - IRB-M100 3HKA00000184276-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 27: Payload

    Note If the guide wheel has any interference with the extra equipment, remove it. If any special design is needed for your equipment, please contact ABB. Interface for Payload with pin unit The pin unit is designed to hook the carriage.
  • Page 28 Add hole for pushing pin down manually >120 (To avoid scanner detection range) Forward pin hook mechanism Backward pin hook mechanism 480.5 221.5 221.5 For M5 bolts >20 >20 xx2100000187 Product specification - IRB-M100 3HKA00000184276-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 29: Electrical Connections

    Connecting the FlexPendant The following figure shows the connection point of the FlexPendant on the machine. For details about connecting, please refer to Product manual. xx2000002290 Product specification - IRB-M100 3HKA00000184276-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 30: Maintenance

    Emergency stop (FlexPendant) Function test 12 months The interval depends on the working environment of the equipment: a cleaner environment may extend the maintenance interval and vice versa. Product specification - IRB-M100 3HKA00000184276-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 31: Expected Component Life

    Expected life Note The AGV 5 years Depending on the applica- tion. Severe chemical or thermal environments, or similar environments, can result in shortened life expectancy. Product specification - IRB-M100 3HKA00000184276-001 Revision: A © Copyright 2021 ABB. All rights reserved.
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  • Page 33: Specification Of Variants And Options

    Shotpin (x1) + 4 guiding rollers AGV006-2 Shotpin (x1) Battery Option Description AGV007-1 48V20Ah AGV007-2 48V50Ah AGV007-3 48V60Ah Market Option Description AGV009-1 AMEA Market Continues on next page Product specification - IRB-M100 3HKA00000184276-001 Revision: A © Copyright 2021 ABB. All rights reserved.
  • Page 34 AGV009-4 Others Application Option Description AGV010-1 Tugging AGV010-2 Towing AGV010-3 Carrying Requirements Option AGV010-1 must select with option AGV006-1. Option AGV010-2 must select with option AGV006-2. Product specification - IRB-M100 3HKA00000184276-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 35: Accessories

    2 Specification of variants and options 2.2 ACCESSORIES 2.2 ACCESSORIES AGV Manual operation Option Description AGV201-1 Teach-Pendant Unit (ABB Omnicore vNext) AGV Identification Option Description AGV202-1 Label Displaying AGV Unique ID Product specification - IRB-M100 3HKA00000184276-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 36: Warranty

    2 Specification of variants and options 2.3 WARRANTY 2.3 WARRANTY Warranty Option Description W001-1 12 months warranty W001-2 18 months warranty W001-3 24 months warranty W001-4 30 months warranty Product specification - IRB-M100 3HKA00000184276-001 Revision: A © Copyright 2021 ABB. All rights reserved.

  • Page 37: Index

    ANSI, 20 requirements, 17 CAN, 20 EN, 19 EN IEC, 19 instructions for assembly, 21 EN ISO, 19 intervals for maintenance, 30 weight, 15 Product specification - IRB-M100 3HKA00000184276-001 Revision: A © Copyright 2021 ABB. All rights reserved.
  • Page 40 SHANGHAI 201319, China Telephone: +86 21 6105 6666 ABB Inc. Robotics & Discrete Automation 1250 Brown Road Auburn Hills, MI 48326 Telephone: +1 248 391 9000 abb.com/robotics © Copyright 2021 ABB. All rights reserved. Specifications subject to change without notice.

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