ABB OmniCore V250XT Product Manual

Table of Contents

Quick Links

ROBOTICS

Product manual

OmniCore V250XT

Table of Contents

Troubleshooting

Summary of Contents for ABB OmniCore V250XT

Page 1 ROBOTICS Product manual OmniCore V250XT...
Page 2 Trace back information: Workspace 22A version a10 Checked in 2022-03-02 Skribenta version 5.4.005...
Page 4 Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damage to persons or property, fitness for a specific purpose or the like.
Page 5: Table Of Contents
Decommissioning ....................Controller description OmniCore V250XT ..................... Technical data for OmniCore V250XT controller ............Safety functions and safety related data for OmniCore V250XT ........The unit is sensitive to ESD ................. Handling of FlexPendant ..................Network security ....................Open source and 3rd party components in RobotWare ..........
Page 6 5.2.12 Replacing the fieldbus master ..............5.2.13 Replacing the safety module ..............5.2.14 Replacing the main computer battery ............5.2.15 Replacing the conveyor tracking module (CTM) ..........Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 7 Screw joints ..................... Weight specifications ..................Lifting accessories and lifting instructions .............. Spare parts Controller parts ....................9.1.1 Controller system parts ................9.1.2 Mains connection parts ................Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 8 Manipulator cables .................. 9.3.2 Customer cables - CP/CS connectors (option) ..........9.3.3 Customer cables - Ethernet floor cables ............9.3.4 Customer cables - DeviceNet cables ............Index Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 9: Overview Of This Manual
Product manual scope The manual covers all variants and designs of the OmniCore V250XT. Some variants and designs may have been removed from the business offer and are no longer available for purchase.
Page 10 302. • Minor corrections in section Installing the air filter on page 146. • Information about I/O Network added in section Firewall settings on page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 11: Product Documentation
Product documentation Categories for user documentation from ABB Robotics The user documentation from ABB Robotics is divided into a number of categories. This listing is based on the type of information in the documents, regardless of whether the products are standard or optional.
Page 12 The operating manuals describe hands-on handling of the products. The manuals are aimed at those having first-hand operational contact with the product, that is production cell operators, programmers, and troubleshooters. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 13: Safety
The installation and/or use of non-original spare parts and equipment can negatively affect the safety, function, performance, and structural properties of the robot. ABB is not liable for damages caused by the use of non-original spare parts and equipment.
Page 14: Safety Data
Performance level data The performance level data for the respective controller variant is presented in section Safety functions and safety related data for OmniCore V250XT on page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 15: Requirements On Personnel
The plant liable must make sure that the personnel is trained on the robot, and on responding to emergency or abnormal situations. Personal protective equipment Use personal protective equipment, as stated in the instructions. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 16: Safety Signals And Symbols
NOTE Signal word used to indicate important facts and conditions. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 17 1.2.1 Safety signals in the manual Continued Symbol Designation Significance Signal word used to indicate where to find additional information or how to do an operation in an easier way. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 18: Safety Symbols On Controller Labels
The descriptions in this section are generic, the labels can contain additional information such as values. Label Description Read the user manual before use. xx1400001152 CE label xx1800000835 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 19 High voltage inside the module even if the main switch is in the OFF position. xx1400001156 ESD sensitive components inside the controller. xx1400001162 Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 20: Robot Stopping Functions
AS / GS, a dedicated discrete protective stop input on the robot controller, will when the protective stop function is configured as Automatic Stop (AS) initiate the protective stop function in automatic mode only. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 21 Note A safety input used to initiate a protective stop must remain active for at least 100 ms. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 22: About Emergency Stop
1 Inspect the machinery in order to detect the reason for the emergency stop device actuation. 2 Locate and disengage the emergency stop device or devices that initiated the emergency stop function. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 23: Enabling Device And Hold-To-Run Functionality
How to use the hold-to-run function for manual high speed mode is described in the operating manual for the controller. Note The manual high speed mode is not available in all markets. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 24: Robot Operating Modes
Teach or tune programmed manipulator positions The mode manual high speed The mode manual high speed, is used for program verification only. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 25 Setting program pointer (to Main, to routine, to cursor, to service routine, etc.) • Starting and stopping program execution • Stepping program execution • Manually adjusting speed (0–100%) Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 26: About The Automatic Mode
Automatic Stop, AS, or General Stop, GS.) Note Prior to allowing the robot control system to operate in automatic mode, ensure that any suspended safeguards are returned to full functionality. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 27: Safety During Installation And Commissioning
When the robot is installed at a height, hanging, or other than mounted directly on the floor, there will be additional hazards. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 28 Water • Compressed air • Hydraulics End-effector hazards require particular attention for applications which involve close human collaboration with the robot. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 29 Before the robot system is put into operation, verify that the safety functions are working as intended and that any remaining hazards identified in the risk assessment are mitigated to an acceptable level. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 30: Safety During Operation
Safety devices that are not connected to the robot or robot system cannot initiate a protective or emergency stop. These must be stored out of sight so that they cannot be mistaken for being in use. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 31: Safety During Maintenance And Repair
See safety instructions for the batteries in Material/product safety data sheet - Battery pack (3HAC043118-001). Related information See also the safety information related to installation and operation. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 32: Safety During Troubleshooting
The manipulator can move unexpectedly at any time. DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers. CAUTION Risk of hot surfaces that can cause burns. A risk assessment must be done to address both robot and robot system specific hazards.
Page 33: Decommissioning
1 Safety 1.9 Decommissioning 1.9 Decommissioning General See section Decommissioning on page 345. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 34 This page is intentionally left blank...
Page 35: Controller Description
2.1 OmniCore V250XT About OmniCore V250XT The OmniCore V250XT is one of the OmniCore V line controllers. OmniCore V line is a versatile and powerful controller with high degree of flexibility covering a wide range robot and applications. V line supports external axis and provides flexible configuration opportunities.
Page 36: Technical Data For Omnicore V250Xt Controller
2 Controller description 2.2 Technical data for OmniCore V250XT controller 2.2 Technical data for OmniCore V250XT controller Overview of the controller Incoming mains switch, Q0 FlexPendant connector, X4 Air filter Standard fan, G1-G4 Scalable I/O unit or Additional I/O unit, Power supply Safe I/O unit, K5.1/K3.1...
Page 37 2 Controller description 2.2 Technical data for OmniCore V250XT controller Continued Reference to circuit diagram OmniCore V250XT Manipulator signal connector Baseline (SMB) FlexPendant connector (HMI) Baseline Motor connector Baseline Motion Safety A2.K3 Baseline Connected Services Gateway Baseline (with antenna for 3G and WiFi)
Page 38 2 Controller description 2.2 Technical data for OmniCore V250XT controller Continued Note The weight does not include any mounting kits fitted on the controller. Transportation and storage conditions Parameter Value Minimum ambient temperature -40°C (-40°F) Maximum ambient temperature +55°C (+131°F) Maximum ambient temperature (less than 24 +70°C (+158°F)
Page 39 2 Controller description 2.2 Technical data for OmniCore V250XT controller Continued Protection classes Protection class (IEC 60529) Controller cabinet, inner compartment for IP54 electronics Controller cabinet, compartment including IP23 cooling channel FlexPendant IP54 The cabinet must be closed and sealed when no internal access is required.
Page 40 2 Controller description 2.2 Technical data for OmniCore V250XT controller Continued Load current As baseline there is no integrated fuse or circuit breaker. The option 3008-3 Mains connector/Fuse includes integrated circuit breaker. Add an external circuit breaker (class K) according to full load current, as marked on the controller nameplate.
Page 41: Safety Functions And Safety Related Data For Omnicore V250Xt
EN ISO 13849-1. This fulfils the safety performance requirement as stated in the robot safety standard EN ISO 10218-1. The safety data is valid for the Basic Safety Functions for applicable ABB manipulators. The supported manipulators are listed in Product specification - OmniCore V line.
Page 42 2 Controller description 2.3 Safety functions and safety related data for OmniCore V250XT Continued Safety Function [1/hour] Contact application tolerance supervision 1.88E0-07 Related information Safety data on page 14 The SISTEMA/ABB FSDT libraries contain details for the safety functions. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B ©...
Page 43: The Unit Is Sensitive To Esd
The mat should provide a controlled discharge of static voltages and must be grounded. Wrist strap button The location of the wrist strap button is shown in the following illustration. xx2100000318 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 44 2 Controller description 2.4 The unit is sensitive to ESD Continued There is an additional wrist strap button on the main computer. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 45: Handling Of Flexpendant
To reduce the risk of cuts if the glass chips or cracks, do not touch or attempt to remove the broken glass. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 46: Network Security
ABB Ltd and its entities are not liable for damage and/or loss related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.
Page 47: Open Source And 3Rd Party Components In Robotware
The third party license terms apply only to the respective software to which the license pertains, and the third party license terms do not apply to ABB products. With regard to programs provided under the GNU general public license and the GNU lesser general public license licensor will provide licensee on demand, a machine-readable copy of the corresponding source code.
Page 48: Abb Ability
Data ABB will not acquire any right, title and interest in the data other than the rights granted by Customer to ABB, but ABB will have the right to collect, store, aggregate, analyze or otherwise use the data for (i) providing and maintaining the hardware, services and/or the ABB software to Customer;...
Page 49 2.8 ABB Ability Continued ABB Ability™ Connected Services For as far as the robot installation includes ABB Ability™ Connected Services, this agreement is entered pursuant to and governed by the ABB Ability™ General Terms and Conditions. ABB Ability™ Terms and Conditions: https://ability.abb.com/terms...
Page 50 This page is intentionally left blank...
Page 51: Installation And Commissioning
Safety on page 13 before performing any installation work. Note Always connect the OmniCore V250XT and the robot to protective earth and residual current device (RCD) before connecting to power and starting any installation work. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B ©...
Page 52: Installation Activities
Reconnecting the antenna on page 215. Install options and add-ons (optional). Installing options on page 115. Initial test before commissioning. Initial test before commissioning on page 153. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 53: Transporting And Handling
The following figure shows the maximum angle between the lifting straps when lifting the controller. The weight of the controller module is detailed in section Weight on page ° 0 xx2100000343 Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 54: Unpacking
Check for any visible transport damage. Note Stop unpacking and contact ABB if transport damage is found. Clean the unit with a lint-free cloth, if necessary. Make sure that the lifting accessory used (if applicable) is suitable to handle the weight of the controller.
Page 55: Storing
3 Installation and commissioning 3.3.3 Storing 3.3.3 Storing Storing the controller For storing, see Transportation and storage conditions on page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 56: On-Site Installation
A free space of 300 mm on the back of the controller is required. • A free space of 150 mm on the sides of the controller is required. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 57 For service activities such as cleaning and replacement of controller filters, a free space of 500 mm is required on one side of the controller. Min. 500 mm xx2100002646 Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 58: Securing And Stacking The Controller
3.4.2 Securing and stacking the controller Securing the controller The controller can be secured to the ground. The figure below shows the bolt pattern for the OmniCore V250XT controller. The diameter of the four bolt holes are 14 mm. xx2100001275...
Page 59: Mounting The Flexpendant Holder
The FlexPendant holder is shipped without the bracket for the emergency stop assembled to the holder. They are separated as two parts. xx2100000767 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 60 Secure with the screws. Screws: BN33 Phillips pan head tapping screw ST2.9x13 (3 pcs) Tightening torque: 6 Nm-7.8 Nm xx2100000766 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 61 Action Note/illustration Clean the surface and make sure it is dry. Remove the protective liner from the tape. xx2000002352 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 62 The bracket is included when the FlexPendant is purchased. Action Note/illustration Hang the FlexPendant holder to the bracket according to the screws on the bracket. xx2000002354 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 63 Remove the four screws. Separate the rear part from the FlexPend- ant holder. xx2000002356 Clean the surface and make sure it is dry. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 64 Note/illustration Remove the protective liner from the tape. xx2000002357 Press the holder onto the desired place. Use two M5 screws to secure the holder. xx2000002358 Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 65: Electrical Connections
3.5 Electrical connections 3.5.1 Connectors on the OmniCore V250XT controller General The following section describes the connectors on the OmniCore V250XT controller. CAUTION Always inspect the connector for dirt or damage before connecting it to the controller. Clean or replace any damaged parts.
Page 66 3 Installation and commissioning 3.5.1 Connectors on the OmniCore V250XT controller Continued Description Incoming mains switch Motors on lamp Ethernet outlet connector, MGMT (Management) FlexPendant connector (HMI) Motor connector Manipulator signal connector (SMB) Cable grommet assembly Incoming mains connector Ethernet outlet connector, LAN3...
Page 67: Connecting Cables To The Controller
Shielded cable with twisted pair conductors. A specific cable signals should be used for field bus connections and Ethernet, according to the standard specification of the respective bus. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 68 Multi wire 4 pair 1.0//17 Multi wire 6 pair 1.0//17 Multi wire 9 pair 1.0//17 0.75//18 three phase 1.0//17 three phase 10.3 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 69 All signals that are sensitive to interference should be routed and strapped along the right side of the controller cabinet according to the image. xx2100002344 Figure 3.1: Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 70 The best connection is one in which the shielding is extended up to and makes a solid 360° connection (shown below) with the ground plane or chassis. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 71 The ground for the controller cabinet, robot manipulator and peripheral devices must be the same, preferably an equipotential ground grid (mesh). Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 72 The screens of the 2 cables must be connected as shown in the figure, but not connected to the chassis of the unit. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 73 V max voltage and 125 V nominal voltage. The resistor should be 100 Ω, and the capacitor should be 1W 0.1 - 1 µF (typically 0.47 µF). Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 74: Connecting The Manipulator To The Controller
Connecting the cables from the manipulator to the controller Action Connect the manipulator cable to the connector X1. Lock the connector with the lever. Secure the cables to avoid tripping or wear. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 75: Fitting The Connector For Incoming Mains
This section describes how to manufacture a cable for connecting the main power to the controller. Detailed view xx2100001257 Description Cable gland O-ring Hood, EMC Locking lever (x2) Connector insert Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 76 Tighten the screws to secure the cables. Remove screw and washer on top of contact and insert the ground cable with cable lug. Secure with washer and screws. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 77: Connecting Incoming Mains And Protective Earth To The Controller
• A residual current device (RCD) must be installed. See Residual current on page Location of incoming mains connection xx2100001260 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 78 Type SU203M-K32, manufactured by ABB. Standard toolkit Standard toolkit for controller on page 414. Circuit diagram Circuit diagram - OmniCore V250XT, 3HAC074000-008 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 79 The full load current for the robot is marked on the controller name plate, and is also displayed in section Load current on page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 80: Detaching And Attaching A Flexpendant
CAUTION The FlexPendant connector shall only be used to connect the FlexPendant. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 81 1 On the status bar, tap the QuickSet button. 2 Tap the Logout/Restart tab. 3 In the FlexPendant section, tap Detach FlexPendant. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 82 4 Tap Detach. A popup window with 30 seconds countdown timer is displayed. 5 When the countdown is progressing, detach the FlexPendant. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 83 Attach the connector to the controller and tighten the locking ring or screws. xx1900000975 CAUTION Make sure that the emergency stop device is not pressed in before attaching the FlexPendant. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 84: Ethernet Networks On Omnicore
Ability Net- ABB Ability™ ABB Ability™ connection. work Public Net- Public/factory network. work I/O Network Secondary public/factory network. Isolated from WAN. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 85 Note The management port shall never be used for more than one client at a time. ABB Robot- ics assumes no responsibility for any er- rors/hazards that may appear when more than one client is used.
Page 86 The traffic for both industrial networks on the Public Network can share the ethernet medium with each other and with other non-industrial network traffic. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 87 On OmniCore E line controllers, the WAN2 port is equivalent to a wired Connected Services Gateway (DSQC1041). The IP address configuration is done either in RobotStudio or on the FlexPendant. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 88 Defining network settings in RobotStudio: 1 In the Configuration browser, right-click the controller and select Properties\Network Settings and then Public Network. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 89 • Defining network settings on the FlexPendant: 1 On the start screen, tap Settings, and then select Network from the menu. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 90 1 In the Configuration browser, right-click the controller and select Properties\Network Settings and then I/O Network. 2 In the I/O Network window, configure the network interface and click xx2200000389 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 91 Note Only users with UAS grant Modify network security properties can modify the firewall settings. For more information, see Technical reference manual - System parameters. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 92: Descriptions For Connectors
Application manual - Functional safety and SafeMove. External emergency stop devices can for example be required in the following cases: • FlexPendant is detached. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 93 24 V power. 0V_CH1_CH2 Reference ground towards 24 V. 24V_CH1 24 V power, provided by robot controller, for AS/GS channel 1 only. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 94 Customer_24V_CH1 24V_CH1 AS1+ / GS1+ AS1- / GS1- 0V_CH1_CH2 Customer_0V_CH1 24V_CH2 Customer_24V_CH2 AS2+ / GS2+ AS2- / GS2- 0V_CH1_CH2 Customer_0V_CH2 xx2100002264 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 95 0V_CH1_CH2 Customer_0V_CH2 xx2100002263 For more connections other than those illustrated above, carefully assess the risk before use and contact your local ABB for support. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 96 2. ESOUT1- Negative side of emergency stop output, channel 1. ESOUT1+ Positive side of emergency stop output, channel 1. Reserved Reserved Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 97 The device connected to the ESOUT pins shall fulfill the IEC 61131-2 Type 1 Input. If the device cannot meet the requirement, a safety PLC or relay is needed. ABB Safety Relay E1T 1 s, 24DC is recommended. Customer provided device K2.X15...
Page 98 Connector X19 Description Connection Customer IO power supply Type Weidmüller BCF 3.81/08/180F BCF 3.81/08/180F SN BK BX 8 Pins Article number 3HAC064739-001 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 99 Connection Customer optional power input (Not available) Type Weidmüller BCF 3.81/06/180F BCF 3.81/06/180F SN BK BX 6 Pins Article number 3HAC064738-001 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 100 The following type of Ethernet cable is recommended for connection to the Ethernet outlet connector (MGMT port): Ethernet cable Value Maximum length 75 m Type of cable CAT5e SF/UTP Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 101 If the process power supply is supplied by the logical power supply connector (X19), a surge protector must be installed to protect the device. For connection details, see Circuit diagram - OmniCore V250XT, 3HAC074000-008 and Application manual - Scalable I/O, 3HAC070208-001.
Page 102 See Application manual - DeviceNet Master/Slave, 3HAC066562-001, section "Hardware overview" for more information on how to connect 24 V to the DeviceNet network. For connection details, see Circuit diagram - OmniCore V250XT, 3HAC074000-008. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B ©...
Page 103 This connector is internally connected with the optional power supply. It is a 24 V power supply for the customer. The characteristics are shown in the following table. Parameter Value Voltage 24 V DC Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 104 The 24 V terminal block power supply is isolated from the internal logical circuit of the controller. For connection details, see Circuit diagram - OmniCore V250XT, 3HAC074000-008. Customer cable layout It is recommended to use multicore cable for the customer connection.
Page 105: Configuring Robot Stopping Functions
Note It is not possible to configure both Automatic Stop and General Stop on the OmniCore V250XT without the use of a safe fieldbus. Note The dedicated discrete safety input to activate the protective stop function can be configured as either Automatic Stop (AS) or General Stop (GS).
Page 106 4 After the configuration is done, the safety configuration must be written to the controller and then a restart of the controller is required. See also the circuit diagram, Circuit diagram - OmniCore V250XT. Apply the configuration to the controller...
Page 107 1 Log in as a user with the grant Lock Safety Controller Configuration. 2 In the Settings app, select the Safety Controller, and then Configuration. 3 Select the check box Locked. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 108 In RobotWare releases prior to 7.6, the ES input cannot be decoupled from the ES output. The LocalEmergencyStop was named InternalEmergencyStop prior to RobotWare 7.6. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 109: Programmable Stop Functions
The Motors on button must be pressed before the program execution can be restarted. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 110 In such cases a stop will be initiated. The robot controller must be restarted, and the configuration may have to be changed. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 111 Stopping time and distance metric for stop category 0 and stop category 1 are detailed in Product specification Robot stopping distances according to ISO 10218-1. The data are valid for floor mounted manipulator, without any tilting. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 112: I/O System
DeviceNet Board 3HAC043383-001 DSQC1006 Available software based fieldbuses The following software based fieldbuses are available as RobotWare options. • EtherNet/IP • PROFINET Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 113 For more information on how to install and configure the fieldbuses, see the respective manual. Manual title Article number Application manual - DeviceNet Master/Slave 3HAC066562-001 Application manual - EtherNet/IP Scanner/Adapter 3HAC066565-001 Application manual - PROFINET Controller/Device 3HAC066558-001 Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 114: Scalable I/O, Internal And External
DSQC1030 as base unit and add-on units as extension. Scalable I/O units The I/O unit DSQC1030 Digital Base belongs to the ABB Scalable I/O system, which is a modular, compact, and scalable I/O system that consists of a base device (minimum configuration), and add-on devices.
Page 115: Installing Options
Digital add-on [3033-2] 3HAC058664-001 DSQC1031 Analog add-on [3034-2] 3HAC058665-001 DSQC1032 Connectors I/O Analog 3HAC060925-001 Relay add-on [3035-2] 3HAC058666-001 DSQC1033 Connectors I/O Relay 3HAC060926-001 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 116 The unit is sensitive to ESD on page xx2100000318 Push the digital base into the bracket until you hear a clear clicking sound. xx1900002447 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 117 Close the door. Closing the door on page 176. Perform the function tests to verify that the safety features work properly, see Function tests on page 166. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 118: Installing The Safety Digital Base Device
The illustration shows the location of the safety digital base device in the controller. xx2100000458 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore V250XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 119 The unit is sensitive to ESD on page xx2100000318 Push the digital base into the bracket until you hear a clear clicking sound. xx1900002447 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 120 Close the door. Closing the door on page 176. Perform the function tests to verify that the safety features work properly, see Function tests on page 166. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 121: Installing The Ethernet Extension Switch
The illustration shows the location of the Ethernet extension switch in the controller. xx2100000443 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore V250XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 122 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 123 K4.X6 - A2.X4 Concluding procedure Action Note/Illustration Perform the function tests to verify that the safety features work properly, see Function tests on page 166. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 124: Installing The Power Supply Optional Device
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore V250XT via myABB Business Portal, www.abb.com/myABB. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B ©...
Page 125 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx2100000318 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 126 For DSQC 634: Hang the power supply to the bracket and push the lower part until you hear a clear clicking sound. xx1900001908 For DSQC 634: xx1900001950 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 127 T6.X2-24VTerminal block T9.X2-24VTerminal block Concluding procedure Action Note/Illustration Perform the function tests to verify that the safety features work properly, see Function tests on page 166. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 128: Installing The Fieldbus Master
Harness DeviceNet is an option of process connector. Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore V250XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Page 129 Disconnect all the connectors on the as- sembly group of the robot signal ex- change proxy, Ethernet switch (option), connected services gateway, and main computer. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 130 A2.X4 to/from K4.X6. If the Ethernet extension switch is not installed, connect and discon- nect the connector A2.X4 to/from K5.1.X5. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 132 Remove the attachment screw on the cover of the fieldbus master and take out the cover. xx1800003414 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 133 Refit the cover on the main computer and Screws: Hexalobular socket pan head screw secure the screws. M3x6 (4 pcs) xx1800003418 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 134 When handling the computer outside of the controller, use the wrist strap button located on the side of the computer. xx2100000318 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 135 • K2.X6, K2.X11 - A1.X2 • K2.X7, K2.X22 - Harn. LV robot power (X1) • K2.X9 & X13 - FlexPendant (X4) Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 136 A2.X4 to/from K5.1.X5. Concluding procedure Action Note/Illustration Perform the function tests to verify that the safety features work properly, see Function tests on page 166. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 137: Installing The Conveyor Tracking Module (Ctm)
Required parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore V250XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 138 The unit is sensitive to ESD on page xx2100000318 Open the door. Opening the door on page 176. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 139 Function tests on page 166. For more information about the option Conveyor Tracking, see Application manual - Conveyor tracking. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 140: Installing The Cable Grommet Assembly
It is recommended to use icotek KT grommet. Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore V250XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Page 141 Removing the slot cover (baseline) Action Note/Illustration Remove the attachment screws. xx2100001282 Take out the cover from the inside of the controller. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 143 12.9 Lafre 2C2B/FC6.9 (3 pcs) Tightening torque: 2 Nm - 3 Nm. xx1900002334 Route the cables through the cut-out. xx1900002333 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 144 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx2100000318 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 145 Close the door. Closing the door on page 176. Perform the function tests to verify that the safety features work properly, see Function tests on page 166. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 146: Installing The Air Filter
The illustration shows the location of the air filter on the controller. xx2100000441 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore V250XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 147 For option 3005-2 Moist dust filter: Insert the polymeric filter element to the filter and secure with the metallic line. xx2100002583 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 148 Fit the air filter unit to the cabinet. xx2200000265 Perform the function tests to verify that the safety features work properly, see Function tests on page 166. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 149: Installing The Mains Connections Cable
Standard toolkit for controller on page 414. ESD protective wrist band Required documents Document Article number Note Circuit diagram - OmniCore 3HAC074000-008 V250XT Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 150 (B). Connect incoming mains from an external Connecting incoming mains and protective earth fault protection. earth to the controller on page Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 151 (B). Connect the wires to the incoming mains See circuit diagram. switch (B). Refit protection on the incoming mains switch (B). Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 152: Installing External Devices
Available current supplied to or from this equipment must not exceed 8 A under any condition of load, including short circuit. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 153: Initial Test Before Commissioning
Function tests Before commissioning, perform the function tests in section Function tests on page 166 to verify that the safety features work properly. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 154: Commissioning
3 Installation and commissioning 3.10 Commissioning 3.10 Commissioning Commissioning For information about commissioning, see Operating manual - Integrator's guide OmniCore. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 155: Maintenance
Function test after replacement of component After replacing a component in the controller, the function tests should be performed. See Function tests on page 166. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 156: Inspection Activities
After inspection: Temporarily turn the power supply on. Inspect the fans to make sure they function correctly. Switch the power off. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 157: Cleaning Activities
The air filter is located as shown in the illustration below. xx2100000441 Required equipment Equipment Note Cleaning agent Water 30-40°C with cleansing liquid or detergent. Compressed air Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 158 The procedure below details how to clean the coarse filter, that is option 3005-1 Moist particle filter. Note The coarse filter cannot be separated from the filter assembly. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 159 Continued Action Note/Illustration Remove the air filter unit. xx2100000442 Clean the metal mesh filter with compressed air. Refit the air filter unit to the cabinet. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 160: Cleaning Of The Controller Cabinet
• Never use compressed air or spray with a high pressure cleaner. • Never leave the door open when cleaning the exterior. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 161: Cleaning The Flexpendant
Check that all protective covers are fitted to the device before cleaning. • Make sure that no foreign objects or liquids can penetrate into the device. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 162 Do not spray with a high pressure cleaner. • Do not clean the device, operating panel and operating elements with compressed air, solvents, scouring agent or scrubbing sponges. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 163: Changing/Replacing Activities
Other tools and procedures may be required. These procedures include references to the See references to these procedures in the step- tools required. by-step instructions below. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 164 The procedure below details how to remove the fine filter, that is option 3005-2 Moist dust filter. Action Note/Illustration Take out the polymeric filter element from the filter. xx2100002583 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 165 Refit the air filter unit to the cabinet. Concluding procedure Action Note/Illustration Perform the function tests to verify that the safety features work properly, see Function tests on page 166. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 166: Function Tests
Release the emergency stop device to re- set the emergency stop state. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 167: Function Test Of Manual, Auto, And Manual Full Speed Mode With Flexpendant
Note of the failure must be found. Manual full speed mode is not available in USA or Canada. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 168: Function Test Of Three-Position Enabling Device
20224 Enabling device conflict appears in the event log, then the test has failed and the root cause of the failure must be found. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 169: Function Test Of Automatic Stop
Protective Stop triggered does not ap- pear in the event log, then the test has failed and the root cause of the failure must be found. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 170: Function Test Of General Stop
Protective Stop triggered does not ap- pear in the event log, then the test has failed and the root cause of the failure must be found. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 171: Function Test Of External Emergency Stop
Release the external emergency stop device to reset the external emergency stop state. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 172: Function Test Of Estop_Status Output
Make sure that the accessory device is not in emergence stop status any more and can be reset. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 173: Function Test Of Reduced Speed Control
To get accurate results, use sensors or I/O signals to measure the time. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 174 This page is intentionally left blank...
Page 175: Repair
LED indicators are off before replacing modules. Note When replacing a part on the OmniCore V250XT, report to your local ABB the serial number, the article number, and the revision of both the replaced unit and the replacement unit.
Page 176: Replacement Of Controller Parts
Push the door back. Turn the handle clockwise and push it back into the lock. Turn the key back and take it out. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 177 The unit is sensitive to ESD on page xx2100000318 Removing the rear cover Action Info/illustration Lift off the air filter cover plate. xx2100000442 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 178 The unit is sensitive to ESD on page xx2100000318 Refitting the rear cover Action Info/illustration Refit the the rear cover. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 179 5 Repair 5.2.1 Opening the robot controller Continued Action Info/illustration Secure it with the screws. xx2100000314 Refit the air filter cover plate. xx2100000442 Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 180: Replacing The Fans
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore V250XT via myABB Business Portal, www.abb.com/myABB. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B ©...
Page 181 Standard toolkit for controller on page 414. ESD protective wrist band Required documents Document Article number Note Circuit diagram - OmniCore 3HAC074000-008 V250XT Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 182: Replacing The Standard Fans
Removing the rear cover on page 177. Removing the standard fans Action Note/Illustration Disconnect standard fan: • G1.X1-K2.X17 G2.X1-K2.X17 G3.X1-K2.X17 G4.X1-K2.X17 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 183 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 184 Position the fan bracket on the controller using the hooks. xx2100000311 Secure the screws. xx2100000310 Reconnect: • G1.X1-K2.X17 G2.X1-K2.X17 G3.X1-K2.X17 G4.X1-K2.X17 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 185 Make sure that the filter cover plate is correctly positioned. Perform the function tests to verify that the safety features work properly, see Function tests on page 166. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 186: Replacing The Internal Fan
5.2.2.2 Replacing the internal fan 5.2.2.2 Replacing the internal fan Location The illustration shows the location of the internal fan in the controller. xx2100002525 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 187 Remove the screws holding the fan as- sembly. xx2100000342 Remove the fan assembly from the mounting plate. Disconnect the internal fan: • G5.X1-K2.X17 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 188 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx2100000318 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 189 Close the door. Closing the door on page 176. Perform the function tests to verify that the safety features work properly, see Function tests on page 166. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 190: Replacing The Main Computer Fan
The illustration shows the location of the main computer fan in the controller. xx2100002178 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore V250XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 191 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx2100000318 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 192 When handling the computer outside of the controller, use the wrist strap button located on the side of the computer. xx2000000419 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 193 Disconnect the main computer fan: • A2.X1 Lift the fan bracket off the hooks and re- move it. xx2100002179 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 194 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx2100000318 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 196 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 197 Close the door. Closing the door on page 176. Perform the function tests to verify that the safety features work properly, see Function tests on page 166. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 198: Replacing The Power Unit Fan
5.2.2.4 Replacing the power unit fan Location The illustration shows the location of the power unit computer fan in the controller. xx2100002281 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 199 5.2.2.4 Replacing the power unit fan Continued Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore V250XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 200 The unit is sensitive to ESD on page xx2100000318 Place the power unit fan in the bracket. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 201 Close the door. Closing the door on page 176. Perform the function tests to verify that the safety features work properly, see Function tests on page 166. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 202: Replacing The Robot Signal Exchange Proxy
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore V250XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 203 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx2100000318 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 204 Pull the cable ties out from the locking holes. xx1900001495 Remove the screws and lift out the robot signal exchange proxy. xx1900001887 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 205 ESD on page xx2100000318 Fit the robot signal exchange proxy and Screws: Torx pan head screw M4x8 (4 pcs) secure the screws. xx1900001887 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 206 Close the door. Closing the door on page 176. Perform the function tests to verify that the safety features work properly, see Function tests on page 166. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 207: Replacing The Ethernet Switch
The illustration shows the location of the Ethernet switch in the controller. xx2100000443 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore V250XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 208 Removing the Ethernet extension switch (option) Action Note/Illustration Disconnect: • K2.X2 - K4.X8, A2.X1 • K4.X7 - K5.1.X5/K3.1.X5 • K4.X6 - A2.X4 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 209 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 210 Close the door. Closing the door on page 176. Perform the function tests to verify that the safety features work properly, see Function tests on page 166. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 211: Replacing The Connected Services Gateway
For the 3G variant, there is a sim card is located inside the unit. xx2100000446 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore V250XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 212 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx2100000318 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 213 Take the cable out from the cable grom- met. xx2100001054 Remove the magnet part of the antenna from the top the cabinet. xx1900001949 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 214 For connected services gateway wired, there is no power cable. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 215 For connected services gateway wired, there is no power cable. Reconnecting the antenna Action Note/Illustration Insert the cable from the cable grommet. xx2100001054 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 216 Close the door. Closing the door on page 176. Perform the function tests to verify that the safety features work properly, see Function tests on page 166. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 217: Replacing The Scalable I/O Unit
The illustration shows the location of the scalable I/O in the controller. xx2100000458 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore V250XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 218 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx2100000318 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 219 The harness connected to I/O unit by customer. Push the buckle of the digital base slightly and take out the digital base. xx1900002446 xx1900002447 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 220 The unit is sensitive to ESD on page xx2100000318 Push the digital base into the bracket until you hear a clear clicking sound. xx1900002447 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 221 Close the door. Closing the door on page 176. Perform the function tests to verify that the safety features work properly, see Function tests on page 166. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 222: Replacing The Safety Digital Base Device
The illustration shows the location of the safety digital base device in the controller. xx2100000458 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore V250XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 223 K5.1.X5/K3.1.X5 to/from A2.X4. • K5.1.X4 - K2.X3 • The harness connected to I/O unit by customer. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 224 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx2100000318 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 225 Close the door. Closing the door on page 176. Perform the function tests to verify that the safety features work properly, see Function tests on page 166. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 226: Replacing The Main Computer
The illustration shows the location of the main computer in the controller. xx2100000457 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore V250XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 227 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx2100000318 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 228 A2.X4 to/from K4.X6. If the Ethernet extension switch is not installed, connect and discon- nect the connector A2.X4 to/from K5.1.X5. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 230 Carefully pull the side of the connected services gateway and rotate it tightly to take it out from the bracket. xx1800000495 TOP VIEW Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 232 Ethernet extension switch and the lower surface of highest bracket on the main computer. xx1800000493 xx1800000972 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 233 When handling the computer outside of the controller, use the wrist strap button located on the side of the computer. xx2100000318 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 234 • K2.X6, K2.X11 - A1.X2 • K2.X7, K2.X22 - Harn. LV robot power (X1) • K2.X9 & X13 - FlexPendant (X4) Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 235 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 236 K2.X9 & X13 - FlexPendant (X4) For the Ethernet extension switch: • K2.X2 - K4.X8, A2.X1 • K4.X7 - K5.1.X5 • K4.X6 - A2.X4 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 237 For Connected Services Gateway wired, there is no power cable. Removing the robot signal exchange proxy Action Note/Illustration Pull the cable ties out from the locking holes. xx1900001886 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 238 Carefully pull the side of the Ethernet extension switch and rotate it tightly to take it out from the bracket. xx1900001888 xx1800000491 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 239 Carefully pull the side of the connected services gateway and rotate it tightly to take it out from the bracket. xx1900001890 xx1800000495 TOP VIEW Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 240 When handling the computer outside of the controller, use the wrist strap button located on the side of the computer. xx1900001893 xx1900001894 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 241 The unit is sensitive to ESD on page xx2100000318 Fit the main computer to the mounting plate. xx1900001894 xx1900001893 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 242 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 243 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 244 Ethernet extension switch and the lower surface of highest bracket on the main computer. xx1900001888 xx1800000972 xx1800000491 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 245 ESD on page xx2100000318 Fit the robot signal exchange proxy and Screws: Torx pan head screw M4x8 (4 pcs) secure the screws. xx1900001887 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 246 (option), ABB ability™ connected services, scalable I/O digital base (op- tion), and main computer. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 247 A2.X9 - A1.X3 • A2.K3.X1 - K2.X3 • A2.K3.X6, A2.K3.X7 - K2.X12 For Connected Services Gateway wired, there is no power cable. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 248 Follow the instructions and tap Next to proceed. Carefully read the information and then check all boxes to confirm that you agree with the ABB conditions. Tap Next to proceed. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B...
Page 249 The restoration and the manually entered serial number to of the serial number is completed. ensure that there is a match. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 250: Replacing The Power Unit
Do not touch the power unit when the DC-BUS High Voltage LED is on. There is residual voltage in the power unit even if the main switch is in the OFF position. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 251 5.2.9 Replacing the power unit Continued Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore V250XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 252 Handle it with care to avoid damage to the cabling or the connector, avoid any kind of tilt or skew. xx2100000322 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 253 Tightening torque: 2 Nm then tip the unit upwards against the up- per guiding pin. Secure the screws. xx2100000322 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 254 Close the door. Closing the door on page 176. Perform the function tests to verify that the safety features work properly, see Function tests on page 166. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 255: Replacing The Power Supply
Do not touch the power supply when the DC OK LED is on. There is residual voltage in the power supply even if the main switch is in the OFF position. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 256 5.2.10 Replacing the power supply Continued Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore V250XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 257 Disconnect: • T5.X1-A1.X7Terminal block T8.X1-A1.X15Terminal block • T5.X2-24VTerminal block T8.X2-24VTerminal block Remove the screw and the power supply. xx1900001908 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 258 Screws: Cross recessed cheese head screw fasten it with screw. M4x8 (1 pcs) Reconnect: • T5.X1-A1.X7Terminal block T8.X1-A1.X15Terminal block • T5.X2-24VTerminal block T8.X2-24VTerminal block xx1900001908 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 259 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx2100000318 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 260 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 261 Reconnect: • T6.X1-A1.X7Terminal block T9.X1-A1.X15Terminal block • T6.X2-24VTerminal block T9.X2-24VTerminal block xx1900001950 Refit the end clamp besides the power supply. xx1900002443 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 262 5.2.10 Replacing the power supply Continued Concluding procedure Action Note/Illustration Perform the function tests to verify that the safety features work properly, see Function tests on page 166. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 263: Replacing The Drive Unit
Do not touch the drive unit when the DC-BUS High Voltage LED is on. There is residual voltage in the drive unit even if the main switch is in the OFF position. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 264 5.2.11 Replacing the drive unit Continued Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore V250XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 265 Handle it with care to avoid damage to the cabling or the connector, avoid any kind of tilt or skew. xx2100000338 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 266 Tightening torque: 2 Nm tip the unit upwards against the upper guiding pin. Secure the screws. xx2100000338 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 267 Close the door. Closing the door on page 176. Perform the function tests to verify that the safety features work properly, see Function tests on page 166. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 268: Replacing The Fieldbus Master
The illustration shows the location of the fieldbus master in the controller. xx1800003420 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore V250XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 269 Disconnect all the connectors on the as- sembly group of the robot signal ex- change proxy, Ethernet switch (option), connected services gateway, and main computer. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 270 A2.X4 to/from K4.X6. If the Ethernet extension switch is not installed, connect and discon- nect the connector A2.X4 to/from K5.1.X5. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 272 Remove the attachment screws and take the cover off. xx1900001909 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 273 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx2100000318 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 274 Secure the fieldbus adapter with the Screws: Screw with flange M3x6 (1 pcs) screw. xx1900001910 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 275 Fit the robot signal exchange proxy and Screws: Torx pan head screw M4x8 (4 pcs) secure the screws. Insert the cable ties into the locking holes. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 276 Refit the assembly onto the mounting plate. xx1900001885 xx1900001878 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 277 A2.X4 to/from K4.X6. If the Ethernet extension switch is not installed, connect and discon- nect the connector A2.X4 to/from K5.1.X5. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 278 Close the door. Closing the door on page 176. Perform the function tests to verify that the safety features work properly, see Function tests on page 166. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 279: Replacing The Safety Module
The illustration shows the location of the safety module in the controller. xx2100002175 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore V250XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 280 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx2100000318 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 281 When handling the computer outside of the controller, use the wrist strap button located on the side of the computer. xx2000000419 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 282 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 283 Secure the safety module with the screw. Screws: Screw with flange M3x6 (1 pcs) xx2100002176 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 284 Fit the robot signal exchange proxy and Screws: Torx pan head screw M4x8 (4 pcs) secure the screws. Insert the cable ties into the locking holes. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 285 Close the door. Closing the door on page 176. Perform the function tests to verify that the safety features work properly, see Function tests on page 166. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 286: Replacing The Main Computer Battery
Article number Note Standard toolkit Content is defined in section Standard toolkit for controller on page 414. ESD protective wrist band Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 287 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx2100000318 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 288 When handling the computer outside of the controller, use the wrist strap button located on the side of the computer. xx2000000419 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 289 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 290 Insert the battery into the slot in the main computer. xx2100002582 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 291 Fit the robot signal exchange proxy and Screws: Torx pan head screw M4x8 (4 pcs) secure the screws. Insert the cable ties into the locking holes. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 292 Close the door. Closing the door on page 176. Perform the function tests to verify that the safety features work properly, see Function tests on page 166. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 293: Replacing The Conveyor Tracking Module (Ctm)
The illustration shows the location of the conveyor tracking module in the controller. xx2100001164 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore V250XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 294 ESD on page xx2100000318 Removing the conveyor tracking module (option) Action Note/Illustration Disconnect: • B1.X1 - K2.X5 • B1.X7 - K4.X1-X5 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 295 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 296 Hang the conveyor tracking module into the bracket and push the lower of it until you hear a clear clicking sound. xx1900001913 xx1900001912 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 297 Close the door. Closing the door on page 176. Perform the function tests to verify that the safety features work properly, see Function tests on page 166. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 298: Replacing The Air Filter
The illustration shows the location of the air filter on the controller. xx2100000441 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore V250XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 299 For more information, see Electrical safety on page Removing the air filter Action Note/Illustration Remove the air filter unit. xx2100000442 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 300 Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Refit the air filter unit to the cabinet. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 301 5.2.16 Replacing the air filter Continued Concluding procedure Action Note/Illustration Perform the function tests to verify that the safety features work properly, see Function tests on page 166. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 302: Replacing The Break Resistor Bleeder
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore V250XT via myABB Business Portal, www.abb.com/myABB. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B ©...
Page 303 Remove the rear cover of the controller. Removing the rear cover on page 177. Removing the break resistor bleeder Action Note/Illustration Disconnect the three cables. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 304 Secure the screw holding the break res- istor bleeder bracket. xx2100002198 Remove any remaining old shrink tubes from the cables. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 305 Make sure that the filter cover plate is correctly positioned. Perform the function tests to verify that the safety features work properly, see Function tests on page 166. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 306: Replacing Parts On The Front Panel And Door
The illustration shows the location of the manipulator signal connector. xx2100000826 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore V250XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 307 Remove cable ties and cable supports. Remove nuts and attachment screws on the cover plate. xx2100000827 Push the manipulator signal connector out through the front panel. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 308 Close the door. Closing the door on page 176. Perform the function tests to verify that the safety features work properly, see Function tests on page 166. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 309: Replacing The Motor Connector
The illustration shows the location of the motor connector in the controller. xx2100000739 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore V250XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 310: Replacing The Motor Connector
• T4.X7, T4.X8, T4.X9, T4.X10, T4.X11, T4.X12, T4.X15 • X1 - K2.X7 & X22 • PE.1 & PE.2 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 311 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 312 Use the same position as from removing the motor connector. Concluding procedure Action Note/Illustration Close the door. Closing the door on page 176. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 313 5.3.2.1 Replacing the motor connector Continued Action Note/Illustration Perform the function tests to verify that the safety features work properly, see Function tests on page 166. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 314: Replacing The Hmi Signal (Flexpendant) Connector
The illustration shows the location of the HMI signal connector in the controller. xx2100000829 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore V250XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 315 Note Make records about the sequence that cables are removed. The cables need to be installed in the same position. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 316 5.3.3 Replacing the HMI signal (FlexPendant) connector Continued Action Note/Illustration Disconnect: • TPU (X4) - K2.X9 & X13 Remove the screws. xx2100000830 Remove the cover plate. xx2100000831 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 317 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx2100000318 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 318 Use the same position as from removing the HMI signal connector. Refit the cover plate. xx2100000831 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 319 Close the door. Closing the door on page 176. Perform the function tests to verify that the safety features work properly, see Function tests on page 166. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 320: Replacing The Cable Grommet Assembly
It is recommended to use icotek KT grommet. Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore V250XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Page 321 Note Make records about the sequence that cables are removed. The cables need to be installed in the same position. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 322 Take the cable grommet assembly out. Releasing the cables from the cable grommet assembly Action Note/Illustration Unscrew the cable entry frame from the enclosure wall. xx1900002332 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 323 Remove the attachment screws on the frame and cover strip together. xx1900002334 Remove the cover strip from the frame. xx1900002335 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 324 Remove the grommets in the upper row first and then the second row. xx1900002336 Remove the cable form the correspond- ing KT grommet. xx1900002337 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 326 12.9 Lafre 2C2B/FC6.9 (3 pcs) Tightening torque: 2 Nm - 3 Nm. xx1900002334 Route the cables through the cut-out. xx1900002333 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 327 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx2100000318 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 328 Close the door. Closing the door on page 176. Perform the function tests to verify that the safety features work properly, see Function tests on page 166. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 329: Replacing The Ethernet Outlet Connector With Cable
The illustration shows the location of the Ethernet outlet connector with cable. xx2100000849 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore V250XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 330 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx2100000318 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 331 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 332 Close the door. Closing the door on page 176. Perform the function tests to verify that the safety features work properly, see Function tests on page 166. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 333: Replacing The Led Indicator
The illustration shows the location of the LED indicator. xx2100000505 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore V250XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 334 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx2100000318 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 335 Insert the LED indicator into the cover from outer side of the door and the screw from inner side and screw them up. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 336 Concluding procedure Action Note/Illustration Perform the function tests to verify that the safety features work properly, see Function tests on page 166. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 337: Replacing Parts On The Flexpendant
Power cable Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore V250XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 338 Disconnect the FlexPendant from the controller. Remove the attachment screws for the power cable cover. xx1800001189 Remove the power cable cover. xx1800001190 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 339 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 340 Screws: Torx pan head screw M4x8 (3 pcs) the screws. xx1800001196 Perform the function tests to verify that the safety features work properly, see Function tests on page 166. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 341: Replacing The Joystick Protection
The illustration shows the location of the joystick protection on the FlexPendant. xx1800001197 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore V250XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 342 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 343 5.4.2 Replacing the joystick protection Continued Action Note/Illustration Refit the joystick protection. xx1800001200 Secure the screws. xx1800001206 Countersunk head screw: ST2.9 X 10 (6 pcs) Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 344: Replacing The Fasten Strip
The illustration shows the location of the fasten strip on the FlexPendant. xx1900000771 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore V250XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 345: Decommissioning
To remove all data from the OmniCore controller, use the Delete user data function (part of Delete RobotWare system function) in RobotWare. See Operating manual - Integrator's guide OmniCore. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 346: Environmental Information
6.2 Environmental information 6.2 Environmental information Introduction ABB robots contain components in different materials. During decommissioning, all materials should be dismantled, recycled, or reused responsibly, according to the relevant laws and industrial standards. Robots or parts that can be reused or upcycled helps to reduce the usage of natural resources.
Page 347 China RoHS symbol The following symbol shows the information to hazardous substances and the environmental protection use period of OmniCore V250XT according to "Management Methods for the Restriction of the Use of Hazardous Substances in Electrical and Electronic Products (SJ/T 11364-2014) ".
Page 348 This form and environmental protection use period label are based on the regulation in China. These are not necessary to be concerned in other countries. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 349: Troubleshooting
Check: been installed • the configuration files • connectors • options and their configuration • changes in the robot working space/movements. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 350 The robot has recently Check: been moved from one site • connections to another (an already • software versions working robot) Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 351: Troubleshooting Fault Symptoms
Controller fails to start on page 369 • Reflashing firmware failure on page 370 • Inconsistent path accuracy on page 371 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 352: No Leds Are Lit On The Controller
Check the FlexPendant for errors and warnings. DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers. Recommended working procedure If no LEDs are lit on the controller during start-up, use this procedure to troubleshoot what might cause the problem.
Page 353 24V SYS proxy PE1, PE2 24V HMI connection 24V SYS DRV input L1, L2, L3 24V HMI FlexPendant xx2100001063 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 354 Replace fuse F1 Abnormal Troubleshoot Check A1.X1 power unit Not lit Troubleshoot Check LED status LEDs Not lit Problem solved xx2100001064 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 355 Troubleshooting the power unit on page 382. • If abnormal, troubleshoot Check the LED status. the LEDs. See Troubleshooting LEDs in the controller on page 374. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 356: Start-Up Failure
Check the FlexPendant for errors and warnings. DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B...
Page 357 24V SYS proxy PE1, PE2 24V HMI connection 24V SYS DRV input L1, L2, L3 24V HMI FlexPendant xx2100001063 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 358 Location of LEDs LEDs on the robot signal exchange proxy: AS1/GS1 AS2/GS2 ES1 ES2 ESOUT1 ESOUT2 MON AC PC HMI xx2100001067 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 359 If the drive unit status LED is not lit, see Troubleshooting the drive unit on page 376. If the problem remains, contact ABB. For more details, see Circuit diagram - OmniCore V250XT. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 360: System Update Failure
(backup copy) of the previous system state. This is the simplest way. 2 Perform a complete re-installation of the RobotWare system using RobotWare Installation Utilities, start the RobotWare system and then reload the previous backup. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 361: Problem Releasing The Robot Brakes
DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers. Recommended working procedure If the brakes do not release, no robot movement is possible and a number of error log messages can occur.
Page 362 Test the brake Brake is ok Not ok Test the brake release Contact ABB Brake release is ok Problem solved xx2100001142 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 363 Check that the brake release function is ok. For more details on how to release the brakes, see the robot's product manual. • If it is not ok, contact your local ABB. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 364: Problem Starting Or Connecting The Flexpendant
Make sure that the controller is switched on. Wait 30 s - 1 min to enable start-up sequence. Check the FlexPendant for errors and warnings. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 365 Action DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers. Recommended working procedure If the FlexPendant starts but does not display the main interface during the start-up, use this procedure to troubleshoot what might cause the problem.
Page 366 K2.X2 - A2.X1 K2.X12 - A2.K3.X6,7 K2.X3 - A2.K3.X1 Connections ok Replace FlexPendant Not starting Start FlexPendant Problem solved xx2100001144 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 367 Check that the FlexPendant works normally. If it is not ok, contact your local ABB. This is detailed in section Troubleshooting the FlexPendant on page 375. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 368: Problem Using The Joystick
If the joystick is still not working, then port on the back of the FlexPendant. replace the FlexPendant. Note The reset button only resets the FlexPendant, not the system on the controller. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 369: Controller Fails To Start
See also Troubleshooting the main computer on page 398. How to install systems is described in Operating manual - Integrator's guide OmniCore. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 370: Reflashing Firmware Failure
If RobotWare has been updated recently, make sure that the versions of the old and the new unit are identical. If the problem remains, contact your local ABB for information about which firmware version is compatible with your hardware. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B ©...
Page 371: Inconsistent Path Accuracy
Replace the faulty parallel bar as specified (applies to robots fitted with parallel bars in the product manual for the robot. only). Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 372 361. If applicable: Check the setting for the The swivel has an in-built resistance that swivel. needs to be set in the system parameters. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 373: Controller Is Overheated
Check the FlexPendant for errors and warnings. DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers. Recommended working procedure If the controller seems to be overheated, use this procedure to troubleshoot what might cause the problem.
Page 374: Troubleshooting Units
Troubleshooting the power supply, ODVA on page 403 Troubleshooting the process power supply on page 401 Robot signal exchange proxy Troubleshooting the robot signal exchange proxy on page 405 Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 375: Troubleshooting The Flexpendant
Check the 24 V power supply. Read the error event log message and follow any instructions of references. For more information on the FlexPendant, see Operating manual - OmniCore. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 376: Troubleshooting The Drive Unit
7.3.3 Troubleshooting the drive unit 7.3.3 Troubleshooting the drive unit Location The illustration shows the location of the drive unit in the controller. xx2100000337 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 377 Red, steady: Internal error. • Red, flashing (~1Hz): Firmware error or self-test failure. • Green, flashing (~1Hz): Communica- tion error to another module. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 378 Power the controller off. Wait one minute, power the controller on. Wait 30-60 seconds after power-on. Make sure that the control system power is in run-time mode. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 379 Replacing the drive unit on page 263. • Flashing green (~ 1Hz): Communication error to another module. Proceed with step 3. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 380 If the Link/Activity LED is off, the fault remains. Replace the drive unit, see placing the drive unit on page 263. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 381 Replace the safety related cables: been fixed. Proceed with step 1. X15, X16, X17. • If the fault remains, see Troubleshooting the power unit on page 382. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 382: Troubleshooting The Power Unit
7.3.4 Troubleshooting the power unit 7.3.4 Troubleshooting the power unit Location The illustration below shows the location of the power unit in the controller. xx2100000321 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 383 No color: Voltage between DC+ - DC- DC-BUS High Voltage LED < 60 VDC • Yellow: Voltage between DC+ - DC- > 60 VDC Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 384 Yellow steady: Link without activity. Required test equipment Equipment needed for troubleshooting: Equipment Note Multimeter Insulating gloves Circuit diagram - OmniCore V250XT 3HAC074000-008 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 385 Troubleshoot robot signal Replace power unit Contact your local ABB Troubleshoot drive unit Replace power unit exchange proxy exchange proxy xx2100001981 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 386 Replacing the power unit on page 250. • If the measured voltage is abnormal, proceed with step 6. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 387 Replacing the power unit on page 250. • If the measured voltage is abnormal, see Troubleshooting the robot signal ex- change proxy on page 405. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 388 250. Replace cables: If DC_OUT is not OK, the unit may be faulty, • DC_OUT (X4 and X8) Replacing the power unit on page 250. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 389: Troubleshooting Fieldbuses And I/O
Information about how to troubleshoot the fieldbuses and I/O units can be found in the manual for the respective fieldbus or I/O unit. See References on page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 390: Troubleshooting The Connected Services Gateway
7.3.6 Troubleshooting the connected services gateway Location The illustration shows the location of the connected services gateway in the controller. xx2100000446 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 391 Wi-Fi connection. Orange: • ON, flashing: Wi-Fi transceiver on, searching network. • ON, solid: Wi-Fi transceiver on and connected to network. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 392 Power the controller off. Wait one minute, power the controller on. Wait 30-60 seconds after power-on. Make sure that the control system power is in run-time mode. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 393 Check connector X3 Troubleshoot Not ok Check antenna, connectivity of 3G/sim sim card etc. card/WiFi, antenna Replace the Connected Services Gateway xx1900000139 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 394 7. • If there is a problem with the con- nection, repair the connection and go back to step 5. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 395 How to replace the unit is described in be faulty, replace it and verify that the Replacing the connected services gate- problem is resolved. way on page 211. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 396: Troubleshooting The Ethernet Switch
7.3.7 Troubleshooting the Ethernet switch 7.3.7 Troubleshooting the Ethernet switch Location The illustration shows the location of the Ethernet switch in the controller. xx2100000443 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 397 On:100/1000 Mbps data rate is selected. Yellow: • Flashing: The Ethernet is active on link. • Solid: A LAN link is established. • Off: A LAN link is not established. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 398: Troubleshooting The Main Computer
7.3.8 Troubleshooting the main computer 7.3.8 Troubleshooting the main computer Location The illustration shows the location of the main computer in the controller. xx2100000457 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 399 No color at power on: R34 FPGA is loaded on the main board. • Yellow: Access (read/write) to internal mass memory. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 400 Re-install RobotWare, if possible. The main computer may be faulty, Replacing the main computer on page 226. replace it and verify that the fault has been fixed. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 401: Troubleshooting The Process Power Supply
To avoid damaging the power supply units, the units must be separated with 3 pcs of exterior support. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 402 GREEN: When all DC outputs are within the specified output voltage levels. OFF: When DC output voltage is outside the specified voltage levels or turned off due to short circuit or overload. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 403: Troubleshooting The Power Supply, Odva
7.3.10 Troubleshooting the power supply, ODVA Location The ODVA power supply, DSQC 634, is located as shown in the figure below. xx2100000499 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 404 GREEN: When all DC outputs are within the specified output voltage levels. OFF: When DC output voltage is outside the specified voltage levels or turned off due to short circuit or overload. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 405: Troubleshooting The Robot Signal Exchange Proxy
The illustration below shows the LEDs on the robot signal exchange proxy: AS1/GS1 AS2/GS2 ES1 ES2 ESOUT1 ESOUT2 MON AC PC HMI xx2100001067 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 406 • White, solid: Motors_ON function is on. • White, flashing: safety loop is open, for example after an emer- gency stop. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 407 Power the controller off. Wait one minute, power the controller on. Wait 30-60 seconds after power-on. Make sure that the control system power is in run-time mode. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 408 OFF, either the robot signal exchange proxy is faulty or it does not have sufficient input voltage. Proceed with step 3. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 409 How to replace the unit is detailed in Replacing the proxy may be faulty, replace robot signal exchange proxy on page 202. it and verify that the fault has been fixed. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 410 This page is intentionally left blank...
Page 411: Reference Information
8.1 Introduction 8 Reference information 8.1 Introduction General This chapter includes general information, complementing the more specific information in the different procedures in the manual. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 412: Applicable Standards
– Emission standard for industrial environments ISO 13849-1:2006 Safety of machinery - Safety related parts of control systems - Part 1: General principles for design, normative reference from ISO 10218-1 Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 413: Unit Conversion
1 kg 2.21 lb. Weight 0.035 ounces Pressure 1 bar 100 kPa 14.5 psi Force 0.225 lbf Moment 1 Nm 0.738 lbf-ft Volume 0.264 US gal Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 414: Standard Toolkit For Controller
Phillips-1 Box spanner 8 mm Toolkit recommended for troubleshooting Tool Note Normal shop tools Contents as specified above. Multimeter Camera To document problems or procedures Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 415: Screw Joints
The table below specifies the recommended standard tightening torque for oil-lubricated screws with slotted or cross-recess heads. Dimension Tightening torque (Nm) Class 4.8, oil-lubricated M2.5 0.25 Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 416: Weight Specifications
In all repair and maintenance instructions, weights of the components handled are sometimes specified. All components exceeding 22 kg (50 lbs) are high-lighted in this way. To avoid injury, ABB recommends the use of lifting equipment when handling components with a weight exceeding 22 kg. Example...
Page 417: Lifting Accessories And Lifting Instructions
The use of each piece of lifting accessories is not detailed in the activity procedure, but in the instruction delivered with each piece of lifting accessories. The instructions delivered with the lifting accessories should be stored for later reference. Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 418 This page is intentionally left blank...
Page 419: Spare Parts
9 Spare parts 9 Spare parts Spare part level ABB spare parts are categorized into two levels, L1 and L2. Always check the part level before conducting a service work on a spare part. • L1 spare parts The L1 parts can be replaced in the field. The maintenance and replacement instructions given in the related product manuals must be strictly followed.
Page 420: Controller Parts
9 Spare parts 9.1 Controller parts 9.1 Controller parts Note Removed parts and spare parts must not be disassembled or opened. Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 421: Controller System Parts
9 Spare parts 9.1.1 Controller system parts 9.1.1 Controller system parts Drive units xx2100000707 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 422 Drive unit, High Voltage MDU DSQC 3062 Power units xx2100001171 Spare part num- Description Type Spare part level 3HAC063632-001 Power unit DSQC3070 HV 3x380-480V Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 423 9 Spare parts 9.1.1 Controller system parts Continued Break resistor bleeder xx2100002199 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 424 Break resistor bleeder assembly Harness ETH outlet connection xx2100002585 Spare part num- Description Type Spare part level 3HAC079506-001 Harness ETH outlet with cable Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 425 Type Spare part level 3HAC071006-001 Harness TPU connection Harness motors power xx2100002496 Spare part num- Description Type Spare part level 3HAC064332-001 Harness HV Manipulator Motor Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 426: Mains Connection Parts
Handle for 6 mm switch 3HAC073561-001 Terminal shrouds 3HAC075871-001 Connector kit For options 3008-2 Connector and 3008-3 Connector/fuse 3HAC079544-001 Circuit breaker 32A For option 3008-3 Connect- or/fuse Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 427: Logic Parts
Robot signal exchange proxy DSQC3037 3HAC065107-001 Harness Short-circuit connector Mating connect- or for robot sig- nal exchange proxy. Main computer xx1900001933 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 428 3HAC063061-001 Main computer module assembly DeviceNet board xx2100002629 Spare part num- Description Type Spare part level 3HAC043383-001 DeviceNet Board (option) DSQC1006 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 429 9 Spare parts 9.1.3 Logic parts Continued Safety module xx2100002177 Spare part num- Description Type Spare part level 3HAC048858-001 Safety Module DSQC1015 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 430 Connected Services-3G [3013-3] (baseline) 3HAC028459-001 Magnetic roof antenna, 3G (baseline) 3HAC060962-001 Connected Services-WiFi [3013-2] (option) 3HAC059424-001 Magnetic roof antenna, WiFi (option) 3HAC061701-001 Connected Services-Wired [3013-1] DSQC1041 (option) Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 431: Application Parts
3HNA027579-001 Conveyor tracking module [3103-1] DSQC2000 3HNA029345-001 CONNECTOR KIT - DSQC2000 3HAC069618-001 Harness 24V_CTM Power cable of Ethernet switches xx1900001935 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 432 Spare part num- Description Type Spare part level 3HAC14178-1 DSQC 609 power supply DSQC 609 3HAC13398-2 DSQC 634 power supply DSQC 634 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 433 Analog add-on [3034-2] (Add-on) DSQC1032 3HAC060925-001 Connectors I/O Analog (Add-on) 3HAC058666-001 Relay add-on [3035-2] (Add-on) DSQC1033 3HAC060926-001 Connectors I/O Relay (Add-on) Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 434 9 Spare parts 9.1.4 Application parts Continued Safety digital base device Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 435 9 Spare parts 9.1.4 Application parts Continued xx2100000990 Spare part num- Description Type Spare part level 3HAC062908-001 DSQC1042 Extended safety 3HAC069538-001 Connectors Safety I/O Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 436: Cabinet Parts
9 Spare parts 9.1.5 Cabinet parts 9.1.5 Cabinet parts Fans xx2100000315 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 438 Spare part level 3HAC075413-001 Standard fan 3HAC075466-001 Internal fan 3HAC060653-001 Fan with contact Main computer 3HAC081496-001 Fan with connector Power unit fan Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 439 3HAC077425-001 HMI panel Swing handle Spare part num- Description Type Spare part level 3HAC078328-001 Swinghandle with cam LED indicator xx1900002451 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 440 3HAC065549-001 LED indicator TPU cover xx1900002452 Spare part num- Description Type Spare part level 3HAC067213-001 TPU cover Air filter xx2100000741 Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 441 9 Spare parts 9.1.5 Cabinet parts Continued xx2100002584 Spare part num- Description Type Spare part level 3HAC075739-001 Air filter coarse assembly 3HAC075740-001 Air filter fine assembly Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 442: Miscellaneous Parts
Spare part level 3HAC078210-001 Harness SMB connection End clamp xx1900001940 Spare part num- Description Type Spare part level 3HAB7983-1 End clamp Continues on next page Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 443 25 mm camera lens, LFC-25F1 3HAC075182-001 Integrated Vision camera medium res DSQC1063 3HAC075207-001 Integrated Vision camera high res DSQC1064 3HAC051753-003 Integr Vision power cable 3HAC075443-002 Integr Vision ethernet cable Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 444: Cables
- T4.X3 3HAC065532-001 Harness 24_BRAKE Harness A1.X11 - T4.X13 3HAC074106-001 Harness CTRL_FB Harness A1.X2 - T4.X17 Cables on the ABB Ability™ Connected Services unit Spare part num- Description Type Spare part level 3HAC076539-001 Ethernet Harness Cables on the power supply...
Page 445 9 Spare parts 9.1.7 Cables Continued Spare part num- Description Type Spare part level 3HAC076497-001 Ethernet harness Harness K2.X8 - A2.X6 Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 446: Flexpendant Parts
FlexPendant power cable 30 m 3HAC065419-001 Fasten strip 3HAC068915-001 FlexPendant extension cable, 15 m 3HAC068915-002 FlexPendant extension cable, 22 m 3HAC068915-005 FlexPendant extension cable, 30 m Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 447: Manipulator Cables
Article number Signal cable level Signal cable 7 m 3HAC2493-1 Signal cable 15 m 3HAC2530-1 Signal cable 22 m 3HAC2540-1 Signal cable 30 m 3HAC2566-1 Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 448: Customer Cables - Cp/Cs Connectors (Option)
CP/CS cables, IRB 4600, 5710, 5720, 6700 CP/CS cable length Article number CP/CS cable level Cable CP/CS 7m 3HAC022957-001 Cable CP/CS 15m 3HAC022957-002 Harness-CP/CS 22m 3HAC022957-006 Harness-CP/CS 30m 3HAC022957-003 Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 449: Customer Cables - Ethernet Floor Cables
Ethernet floor cable 7 m 3HAC079476-001 Ethernet floor cable 15 m 3HAC079476-002 Ethernet floor cable 22 m 3HAC079476-003 Ethernet floor cable 30 m 3HAC079476-004 Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 450: Customer Cables - Devicenet Cables
DeviceNet floor cables, IRB 4600, 5710, 5720, 6700 (option) DeviceNet floor cable length Article number DeviceNet floor cable level Harness-CP/CS/DeviceNet 7m 3HAC022978-001 Cable CP/CS DeviceNet 15m 3HAC022978-002 Harness-CP/CS/DeviceNet 22m 3HAC022978-006 Harness-CP/CS/DeviceNet 30m 3HAC022978-003 Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 451: Index
346 installing, 129 height dimensions, 37 installed at a height, 27 disconnecting FlexPendant, 80 hold-to-run, 23 disposal of storage media, 345 hot surfaces, 31 Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 452 39 LED, 404 protection types, 39 open source software, OSS, 47 robot signal exchange proxy operating conditions, 38 connectors, 92 operating mode LED, 405 Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 453 I/O internal, 114 signals safety, 16 weight, 37 sim card wrist strap, 43 replacing, 211 software licenses, 47 standards, 412 X45 IP20, 102–103 steel Product manual - OmniCore V250XT 3HAC073447-001 Revision: B © Copyright 2020-2022 ABB. All rights reserved.
Page 456 SHANGHAI 201319, China Telephone: +86 21 6105 6666 ABB Inc. Robotics & Discrete Automation 1250 Brown Road Auburn Hills, MI 48326 Telephone: +1 248 391 9000 abb.com/robotics © Copyright 2020-2022 ABB. All rights reserved. Specifications subject to change without notice.

ABB OmniCore V250XT Product Manual

Quick Links

Troubleshooting

Related Manuals for ABB OmniCore V250XT

Summary of Contents for ABB OmniCore V250XT