Lenze g500-B Project Planning
  1. Manuals
  2. Brands
  3. Lenze Manuals
  4. Engine
  5. g500-B
  6. Project planning

Lenze g500-B Project Planning

Mains-operated geared motors. bevel geared motor, smart motor
Hide thumbs Also See for g500-B:
Table of Contents

Advertisement

Quick Links

Download this manual
Project planning EN
Mains-operated geared motors
g500-B bevel geared motor / Smart Motor m300-E

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the g500-B and is the answer not in the manual?

Questions and answers

Related Manuals for Lenze g500-B

Summary of Contents for Lenze g500-B

  • Page 1 Project planning EN Mains-operated geared motors g500-B bevel geared motor / Smart Motor m300-E...

  • Page 3: Table Of Contents

    Contents Contents About this document Document description Further documents Notations and conventions Product information Product description Identification of the products Features The modular system Designs Mounting positions Information on project planning Safety instructions Basic safety instructions Application as directed Residual hazards Drive dimensioning Final configuration Surface and corrosion protection...
  • Page 4 Contents Product extensions Torque plates Shaft covers Motor connection Connection via terminal box Connection via QUICKON V2 connector Connection via M15 connector Connection via M12 connector Brakes Spring-applied holding brake Brake resistors Accessories NFC adapter QUICKON connector UMCLN_SGG_100181 Product codes Motor data Rated data Ecodesign Directive...

  • Page 5: About This Document

    The documentation must always be complete and in a perfectly readable state. • Further documents Information and tools with regard to the Lenze products can be found on the Internet: www.Lenze.com à Downloads...

  • Page 6: Notations And Conventions

    About this document Notations and conventions Notations and conventions Conventions are used in this document to distinguish between different types of information. Numeric notation Decimal separator Point Generally shown as a decimal point. Example: 1 234.56 Warnings UL Warnings Are used in English and French. UR warnings Text Engineering Tools...

  • Page 7: Product Information

    Only an NFC-capable Android smartphone or the Lenze NFC adapter for PCs is needed as a tool. The data can therefore be read and written when the drive is in a de-energised state –...
  • Page 8 The Lenze Smart Products can be adjusted with an Android smartphone. The corresponding app in German and English can be obtained from www.Lenze.com or the Google Store. For convenience, the data records created can be archived on the smartphone and repeatedly transferred to the Lenze Smart Products for different applications.
  • Page 9 Contactor and motor protection functions integrated The Lenze Smart Products can be started and stopped by mean of digital inputs. It is also possible to switch between different speeds and rotating directions. Up to 5 different speed modes (e.

  • Page 10: Identification Of The Products

    Product information Identification of the products Application examples Roller conveyors with belt ejector Belt conveyors Identification of the products Gearbox product name Gearbox type Product series Type Rated torque Nm Product g500-B45 g500-B110 g500-B240 g500-B450 Bevel gearbox g500 g500-B600 g500-B820 1500 g500-B1500 2700...

  • Page 11: Features

    Product information Features Features The following figure provides an overview of the elements and connections on the product. Their position, size and appearance may vary. Ventilation (depending on the mounting position) Oil filler plug (depending on the mounting position) Remove oil control plug (depending on the mounting position) Output shaft Oil drain plug...

  • Page 12: The Modular System

    Product information The modular system The modular system Values printed in bold are standard designs. Values that are not printed in bold are potential extensions, some of them including a surcharge.
  • Page 13 Product information The modular system Geared motors up to 450 Nm Gearbox g500-B45 g500-B110 g500-B240 g500-B450 Min. motor assignment MSEMA□□ 063-42 063-42 063-42 063-42 Max. motor assignment MSEMA□□ 063-42 080-32 080-32 080-32 Technical data Max. output torque Min. drive torque 1.75 1.75 1.75...
  • Page 14 Product information The modular system Geared motors from 600 Nm to 4300 Nm Gearbox g500-B600 g500-B820 g500-B1500 g500-B2700 g500-B4300 Min. motor assignment MSEMA□□ 063-42 063-42 063-42 063-42 063-42 Max. motor assignment MSEMA□□ 080-32 080-32 080-32 080-32 080-32 Technical data Max. output torque 1500 2700 4300...

  • Page 15: Designs

    Product information The modular system Designs Designs Gearbox designs Please observe the available gearbox designs! 4The modular system ^ 12 g500-B45 ... B4300 Hollow shaft, with foot Without centring (HBR) With centring (HAR) Flange with through holes (HAK) Hollow shaft with shrink disc, with foot Without centring (SBR) With centring (SAR) Flange with through holes (SAK)

  • Page 16: Mounting Positions

    Product information The modular system Mounting positions Mounting positions Details of the mounting position are needed to ensure the corresponding lubricant amount, position of the ventilation, oil checks and oil drain plug on the gearbox. To reduce the number of different versions, the following gearboxes can also be ordered with combined mounting positions: g500-B45 in M1-M6 (A-F) mounting position •...
  • Page 17 Product information The modular system Mounting positions Position of the terminal boxes Positions of the connections Mains connection Control terminal Cable gland for terminal box M12 connector QUICKON V2 connector M15 connector Position of the manual release lever...
  • Page 18 Product information The modular system Mounting positions Position of the solid shaft Double-ended output shaft journal "L+R". Position of the hollow shaft with shrink disc Output flange and shrink disc are not possible in the same position. Position of the output flange Output flange on both sides "L+R".
  • Page 19 Product information The modular system Mounting positions Position of the torque plate on the threaded pitch circle Position of the torque plate Angle of the torque plate g500-B45 ... B110 90° 90° 45° 135° 0° 180° 225° 315° 225° 315° 270°...
  • Page 20 Product information The modular system Mounting positions Position of the torque plate on the housing foot Position of the torque plate Position of the rubber buffer on the torque plate...

  • Page 21: Information On Project Planning

    Information on project planning Safety instructions Basic safety instructions Information on project planning Safety instructions Basic safety instructions Disregarding the following basic safety instructions and safety information may lead to severe personal injury and damage to property! Only use the product as directed. •...

  • Page 22: Residual Hazards

    Information on project planning Safety instructions Residual hazards Residual hazards Even if notes given are taken into consideration and protective measures are implemented, the occurrence of residual risks cannot be fully prevented. The user must take the residual hazards mentioned into consideration in the risk assessment for his/her machine/system.
  • Page 23 Information on project planning Safety instructions Residual hazards Gearbox protection Excessive vibration accelerations and resonances will damage the gearbox. • Do not operate the gearbox at vibration accelerations > 2 g (20 m/s ) of the machine. Do not operate the gearbox in the resonance range of the machine. Excessive torques will damage the gearboxes.

  • Page 24: Drive Dimensioning

    With the «Drive Solution Designer«, you can design the drive both quickly and to a high quality. The software contains profound and proven expertise with regard to drive applications and mechatronic drive components. Please get in touch with your Lenze representative. Mains operation Check operating conditions...
  • Page 25 Information on project planning Drive dimensioning Determine correction factor Ambient temperature °C ≤ 40 Correction factor Installation height amsl ≤ 1000 m ≤ 2000 m ≤ 3000 m ≤ 4000 m Correction factor 0.95 Determine product on the basis of the forces Transmission element Gear wheels Sprockets...

  • Page 26: Final Configuration

    STOP: 0 rpm Output speed 2 [500/i ... 2600/i] rpm CW rotation: > 0 rpm Output speed 3 Lenze Smart Motor with gearbox: The ratio i is Output speed 4 taken into account when calculating the output Output speed 5 speed.

  • Page 27: Surface And Corrosion Protection

    Information on project planning Final configuration Surface and corrosion protection Direction of rotation of the output shaft The direction of rotation of the output shaft is defined by the setpoint of the output speed. The direction of rotation is changed when a positive (n > 0) or negative (n < 0) speed is specified.

  • Page 28: Lubricants

    Information on project planning Final configuration Lubricants Lubricants The following gearboxes are lubricated for life: g500-B45 • g500-B110 • g500-B240 • Recommended lubricants: Lubricant CLP 220 CLP 460 CLP HC 220 CLP HC 320 Ambient temperature 0 … +40 °C -30 …...

  • Page 29: Ventilation

    Information on project planning Final configuration Ventilation Ventilation No venting measures are required for the g500-B45 … B240 gearboxes. The g500-B240 gearbox can optionally be equipped with breather elements. From g500-B450 onwards, the gearboxes are supplied with breather elements as standard. To reduce the number of different versions, the following gearboxes can also be ordered with combined mounting positions: g500-B45 in M1-M6 (A-F) mounting position...
  • Page 30 Information on project planning Final configuration Ventilation g500-B240 Mounting position M1 (A) Mounting position M2 (D) Mounting position M3 (B) Filling and ventilation Check Drain...
  • Page 31 Information on project planning Final configuration Ventilation Mounting position M4 (C) Mounting position M5 (E) Mounting position M6 (F) Filling and ventilation Control Drain...
  • Page 32 Information on project planning Final configuration Ventilation g500-B450 Mounting position M1 (A) Mounting position M2 (D) Mounting position M3 (B) Filling and ventilation Check Drain...
  • Page 33 Information on project planning Final configuration Ventilation Mounting position M4 (C) Mounting position M5 (E) Mounting position M6 (F) Filling and ventilation Control Drain...
  • Page 34 Information on project planning Final configuration Ventilation g500-B600 ... B4300 Mounting position M1 (A) Mounting position M2 (D) Mounting position M3 (B) Filling and ventilation Check Drain ① ② ④ ⑤ ③ g500-B600 ① g500-B820 ② g500-B1500 ③ g500-B2700 ④ g500-B4300 ⑤...
  • Page 35 Information on project planning Final configuration Ventilation Mounting position M4 (C) Mounting position M5 (E) Mounting position M6 (F) Filling and ventilation ④ ③ ⑤ ④ ① ⑤ ② ① ③ ② ③ Check ③ Drain g500-B600 ① g500-B820 ② g500-B1500 ③...
  • Page 36 Information on project planning Final configuration Ventilation Gearbox with oil compensation reservoir for mounting position M4 (C) In order to guarantee a reliable lubrication of the toothed parts in mounting position M4 (C) (motor is on the gearbox vertical from the top), a high filling level is required in the gearbox. As a result of the reduced volume of air in the gearbox, this may lead to oil escaping from the ventilation at higher input speeds.
  • Page 37 Information on project planning Final configuration Ventilation g500-B1500 g500-B2700 g500-B4300 Gearbox ratio Min. input speed Gearbox ratio Min. input speed Gearbox ratio Min. input speed 6.866 2000 6.918 2000 5.488 2000 9.516 2000 8.793 2000 6.976 2000 10.902 2000 11.713 2000 9.156 2000...

  • Page 38: Information On Mechanical Installation

    • nameplate and in this documentation. Ambient media − especially chemically aggressive ones − may damage shaft sealing rings, • lacquers and plastics. Lenze offers special surface and corrosion protection in this case. • Transport Ensure appropriate handling. • Make sure that all component parts are securely mounted. Secure or remove loose •...

  • Page 39: Information On Electrical Installation

    Information on electrical installation Important notes Information on electrical installation Important notes DANGER! Risk of injury and risk of burns from dangerous voltage Power terminals may also carry voltage in the switched-off state or when the motor is stopped and may cause life-threatening cardiac arrhythmia and serious burns. ▶...

  • Page 40: Connection According To En

    Information on electrical installation Connection according to EN Connection according to EN The following data is valid for a three-phase mains connection with 400 V. Mains connection with QUICKON connector Motor MSEMA☐☐063-42 MSEMA☐☐080-32 Connection Laying system Connection type QUICKON connector Cable type Flexible Cable cross-section...
  • Page 41 Information on electrical installation Connection according to EN Single drive connection according to EN IEC 60204−1 3/N/PE AC 400/480 V SELV/PELV F1 … F3 F1 … F3 DC 24 V (+19.2 … +28.8 V) max. 50 mA n. c. L2 L3 Rb1 Rb2 L2 L3 Rb1 Rb2...
  • Page 42 Information on electrical installation Connection according to EN Group drive connection according to EN IEC 60204−1 F1 … F3 PE L1 L2 L3 PE L1 L2 L3 PE L1 L2 L3 PE L1 L2 L3 PE L1 L2 L3 Max. total rated mains currents at 40 °C for different cable cross-sections Cable installation in accordance EN IEC 60204−1...

  • Page 43: Connection According To Culus

    Information on electrical installation Connection according to cULus Connection according to cULus The following data is valid for a three-phase mains connection with 480 V. Mains connection with QUICKON connector Motor MSEMA☐☐063-42 MSEMA☐☐080-32 Connection Connection type QUICKON connector Cable cross-section Typ.
  • Page 44 Information on electrical installation Connection according to cULus WARNING! ▶ UL marking ▶ Use 75 °C copper wire only, except for control circuits. ▶ Maximum conductor size is AWG14. ▶ Cord connected drives are for use only in NFPA 79 applications. ▶...
  • Page 45 Information on electrical installation Connection according to cULus Fuse data (F1 ... F3) Motor MSEMA☐☐063-42 MSEMA☐☐080-32 Cable installation in accordance NFPA 70, NFPA 79 with Fuse Standard UL 248 Typ. Rated current Max. rated current Semiconductor fuse Standard UL 248 Typ.
  • Page 46 Information on electrical installation Connection according to cULus Max. total rated mains currents at 40 °C for different cable cross-sections Cable installation in accordance NFPA 70, NFPA 79 with Main cable Cable cross-section Stub Cable cross-section Fuse Typ. Rated current Max.

  • Page 47: Technical Data

    The ratings apply to the operating mode S1 (acc. to EN 60034-1). • NOTICE In case of other operating conditions, the achievable values can differ for those mentioned. ▶ In case of extreme operating conditions, please get in touch with your Lenze representative.

  • Page 48: Standards And Operating Conditions

    The Electrical Equipment (Safety) Regulations 2016 S.I. 2021/745 The Ecodesign for Energy-Related Products and Energy Information Regulations 2021 Approvals GB Standard 12350-2009 For USA and Canada (requirements of the CSA 22.2 No.14) Industrial Control Equipment, Lenze File cULus UL 61800-5-1 No. E132659...

  • Page 49: Protection Of Persons And Device Protection

    Technical data Standards and operating conditions Protection of persons and device protection Protection of persons and device protection Degree of protection EN IEC 60529,EN IEC Information applies to the mounted and ready- IP55 60034-5 for-use state Type 12 NEMA NEMA 250 Type 4 indoor only Depending on the configuration Insulation resistance...

  • Page 50: Environmental Conditions

    Technical data Standards and operating conditions Environmental conditions Environmental conditions Climate 1K3 (-30 ... +60°C) <3 months Storage EN 60721-3-1:1997 1K3 (-30 ... +40 °C) >3 months Transport EN 60721-3-2:1997 2K3 (-30 ...+70 °C) EN 60721-3-3:1995 + Operation 3K3 (-30 ...+40 °C) Operation A2:1997 Site altitude...

  • Page 51: Radial Forces And Axial Forces

    Technical data Radial forces and axial forces Radial forces and axial forces Permissible radial force The calculation of the permissible radial force must take account of the additional load factor rad, perm rad,max Permissible axial force If there is no radial force, the maximum axial force is 50% of the value in the table F rad,max = 0.5 x F ax, zul...
  • Page 52 1.3 and an input speed of 1400 rpm. In case of different operating conditions, considerably higher forces can be transmitted. Please get in touch with your Lenze representative A hollow shaft with shrink disc (SAR/SBR/SCR/SDR/SAK/SCK) requires a check by Lenze.

  • Page 53: Selection Tables

    Technical data Selection tables Selection tables Notes on the selection tables The selection tables represent the available combinations of gearbox, number of stages, ratio and motor for the mounting position M1. They only serve as a rough overview. The following legend shows the layout of the selection tables: Example Explanation = 7.0 Nm...
  • Page 54 Technical data Selection tables 7 Nm Mains operation Geared motor Min. output speed Max. output speed Starting torque a, 1 a, 2 kgcm² 96.5 34.0 34.5 4.493 5.185 g500-B110 MSEMA□□063-42 92.5 36.0 36.0 4.007 5.411 g500-B45 MSEMA□□063-42 83.9 10.0 10.0 40.0 39.7 4.405...
  • Page 55 Technical data Selection tables Mains operation Geared motor Min. output speed Max. output speed Starting torque a, 1 a, 2 kgcm² 10.0 83.0 51.8 83.0 3.911 50.167 g500-B450 MSEMA□□063-42 87.0 49.5 87.0 3.770 52.510 g500-B240 MSEMA□□063-42 93.0 46.3 93.0 4.175 56.154 g500-B450 MSEMA□□063-42...
  • Page 56 Technical data Selection tables Mains operation Geared motor Min. output speed Max. output speed Starting torque a, 1 a, 2 kgcm² 3.803 295.120 g500-B450 MSEMA□□063-42 1025 3.927 321.788 g500-B820 MSEMA□□063-42 3.801 322.847 g500-B450 MSEMA□□063-42 1500 1875 3.995 326.025 g500-B1500 MSEMA□□063-42 3.915 328.773 g500-B600...
  • Page 57 Technical data Selection tables Mains operation Geared motor Min. output speed Max. output speed Starting torque a, 1 a, 2 kgcm² 4367 4367 4300 4730 3.751 2672.347 g500-B4300 MSEMA□□063-42 4773 4773 4300 4730 3.751 2920.887 g500-B4300 MSEMA□□063-42...
  • Page 58 Technical data Selection tables 20 Nm Mains operation Geared motor Min. output speed Max. output speed Starting torque a, 1 a, 2 kgcm² 17.0 17.0 68.0 67.7 28.972 3.565 g500-B240 MSEMA□□080-32 24.0 24.0 95.0 95.0 30.360 5.002 g500-B450 MSEMA□□080-32 96.5 25.0 25.0 69.0...
  • Page 59 Technical data Selection tables Mains operation Geared motor Min. output speed Max. output speed Starting torque a, 1 a, 2 kgcm² 10.0 51.8 26.211 50.167 g500-B450 MSEMA□□080-32 49.5 26.070 52.510 g500-B240 MSEMA□□080-32 46.3 26.475 56.154 g500-B450 MSEMA□□080-32 45.0 1025 27.119 57.662 g500-B820 MSEMA□□080-32...
  • Page 60 Technical data Selection tables Mains operation Geared motor Min. output speed Max. output speed Starting torque a, 1 a, 2 kgcm² 1421 1421 4300 5375 26.986 304.333 g500-B4300 MSEMA□□080-32 1522 1522 1500 1875 26.295 326.025 g500-B1500 MSEMA□□080-32 1553 1553 2700 2970 26.411 332.564...

  • Page 61: Dimensions

    Technical data Dimensions Dimensions Notes on the basic dimensions Gearboxes Without pre-stage With pre-stage g500-B45 2-stufig g500-B110 2-stage 3-stage g500-B240 2-/3-stage 4-stage g500-B450 ... B4300 3-stage 4-stage The ratio range of gearboxes with pre-stage is extended via an additional housing with gear stage between the gearbox and motor.

  • Page 62: Basic Dimensions

    Technical data Dimensions Basic dimensions Basic dimensions g500-B45, 2-stage Gearbox design: Hollow shaft with foot (HAR/HBR/HAK) Motor series MSEMA Motor 063-42 Total length Motor length Motor diameter Motor/connection distance Δ L 4Additional lengths ^ 89...
  • Page 63 Technical data Dimensions Basic dimensions g500-B45, 2-stage Gearbox design: Hollow shaft with shrink disc, with foot (SAR/SBR/SAK) Motor series MSEMA Motor 063-42 Total length Motor length Motor diameter Motor/connection distance Δ L 4Additional lengths ^ 89...
  • Page 64 Technical data Dimensions Basic dimensions g500-B45, 2-stage Gearbox design: Solid shaft with foot (VAR/VBR/VAK) Motor series MSEMA Motor 063-42 Total length Motor length Motor diameter Motor/connection distance Δ L 4Additional lengths ^ 89...
  • Page 65 Technical data Dimensions Basic dimensions g500-B110, 2-stage Gearbox design: Hollow shaft with foot (HAR/HBR/HAK) Motor series MSEMA Motor 063-42 080-32 Total length Motor length Motor diameter Motor/connection distance Δ L 4Additional lengths ^ 89...
  • Page 66 Technical data Dimensions Basic dimensions g500-B110, 2-stage Gearbox design: Hollow shaft with shrink disc, with foot (SAR/SBR/SAK) Motor series MSEMA Motor 063-42 080-32 Total length Motor length Motor diameter Motor/connection distance Δ L 4Additional lengths ^ 89...
  • Page 67 Technical data Dimensions Basic dimensions g500-B110, 2-stage Gearbox design: Solid shaft with foot (VAR/VBR/VAK) Motor series MSEMA Motor 063-42 080-32 Total length Motor length Motor diameter Motor/connection distance Δ L 4Additional lengths ^ 89...
  • Page 68 Technical data Dimensions Basic dimensions g500-B240, 2-/3-stage Gearbox design: Hollow shaft with foot (HAR/HBR/HAK) Motor series MSEMA Motor 063-42 080-32 Total length Motor length Motor diameter Motor/connection distance Δ L 4Additional lengths ^ 89...
  • Page 69 Technical data Dimensions Basic dimensions g500-B240, 2-/3-stage Gearbox design: Hollow shaft with shrink disc, with foot (SAR/SBR/SAK) Motor series MSEMA Motor 063-42 080-32 Total length Motor length Motor diameter Motor/connection distance Δ L 4Additional lengths ^ 89...
  • Page 70 Technical data Dimensions Basic dimensions g500-B240, 2-/3-stage Gearbox design: Solid shaft with foot (VAR/VBR/VAK) Motor series MSEMA Motor 063-42 080-32 Total length Motor length Motor diameter Motor/connection distance Δ L 4Additional lengths ^ 89...
  • Page 71 Technical data Dimensions Basic dimensions g500-B450, 3-stage Gearbox design: Hollow shaft with foot (HAR/HBR/HAK) Motor series MSEMA Motor 063-42 080-32 Total length Motor length Motor diameter Motor/connection distance Δ L 4Additional lengths ^ 89...
  • Page 72 Technical data Dimensions Basic dimensions g500-B450, 3-stage Gearbox design: Hollow shaft with shrink disc, with foot (SAR/SBR/SAK) Motor series MSEMA Motor 063-42 080-32 Total length Motor length Motor diameter Motor/connection distance Δ L 4Additional lengths ^ 89...
  • Page 73 Technical data Dimensions Basic dimensions g500-B450, 3-stage Gearbox design: Solid shaft with foot (VAR/VBR/VAK) Motor series MSEMA Motor 063-42 080-32 Total length Motor length Motor diameter Motor/connection distance Δ L 4Additional lengths ^ 89...
  • Page 74 Technical data Dimensions Basic dimensions g500-B600, 3-stage Gearbox design: Hollow shaft with foot (HAR/HBR/HAK) Motor series MSEMA Motor 063-42 080-32 Total length Motor length Motor diameter Motor/connection distance Δ L 4Additional lengths ^ 89...
  • Page 75 Technical data Dimensions Basic dimensions g500-B600, 3-stage Gearbox design: Hollow shaft with shrink disc, with foot (SAR/SBR/SAK) Motor series MSEMA Motor 063-42 080-32 Total length Motor length Motor diameter Motor/connection distance Δ L 4Additional lengths ^ 89...
  • Page 76 Technical data Dimensions Basic dimensions g500-B600, 3-stage Gearbox design: Solid shaft with foot (VAR/VBR/VAK) Motor series MSEMA Motor 063-42 080-32 Total length Motor length Motor diameter Motor/connection distance Δ L 4Additional lengths ^ 89...
  • Page 77 Technical data Dimensions Basic dimensions g500-B820, 3-stage Gearbox design: Hollow shaft with foot (HAR/HBR/HAK) Motor series MSEMA Motor 063-42 080-32 Total length Motor length Motor diameter Motor/connection distance Δ L 4Additional lengths ^ 89...
  • Page 78 Technical data Dimensions Basic dimensions g500-B820, 3-stage Gearbox design: Hollow shaft with shrink disc, with foot (SAR/SBR/SAK) Motor series MSEMA Motor 063-42 080-32 Total length Motor length Motor diameter Motor/connection distance Δ L 4Additional lengths ^ 89...
  • Page 79 Technical data Dimensions Basic dimensions g500-B820, 3-stage Gearbox design: Solid shaft with foot (VAR/VBR/VAK) Motor series MSEMA Motor 063-42 080-32 Total length Motor length Motor diameter Motor/connection distance Δ L 4Additional lengths ^ 89...
  • Page 80 Technical data Dimensions Basic dimensions g500-B1500, 3-stage Gearbox design: Hollow shaft with foot (HAR/HBR/HAK) Motor series MSEMA Motor 063-42 080-32 Total length Motor length Motor diameter Motor/connection distance Δ L 4Additional lengths ^ 89...
  • Page 81 Technical data Dimensions Basic dimensions g500-B1500, 3-stage Gearbox design: Hollow shaft with shrink disc, with foot (SAR/SBR/SAK) Motor series MSEMA Motor 063-42 080-32 Total length Motor length Motor diameter Motor/connection distance Δ L 4Additional lengths ^ 89...
  • Page 82 Technical data Dimensions Basic dimensions g500-B1500, 3-stage Gearbox design: Solid shaft with foot (VAR/VBR/VAK) Motor series MSEMA Motor 063-42 080-32 Total length Motor length Motor diameter Motor/connection distance Δ L 4Additional lengths ^ 89...
  • Page 83 Technical data Dimensions Basic dimensions g500-B2700, 3-stage Gearbox design: Hollow shaft with foot (HAR/HBR/HAK) Motor series MSEMA Motor 063-42 080-32 Total length Motor length Motor diameter Motor/connection distance Δ L 4Additional lengths ^ 89...
  • Page 84 Technical data Dimensions Basic dimensions g500-B2700, 3-stage Gearbox design: Hollow shaft with shrink disc, with foot (SAR/SBR/SAK) Motor series MSEMA Motor 063-42 080-32 Total length Motor length Motor diameter Motor/connection distance Δ L 4Additional lengths ^ 89...
  • Page 85 Technical data Dimensions Basic dimensions g500-B2700, 3-stage Gearbox design: Solid shaft with foot (VAR/VBR/VAK) Motor series MSEMA Motor 063-42 080-32 Total length Motor length Motor diameter Motor/connection distance Δ L 4Additional lengths ^ 89...
  • Page 86 Technical data Dimensions Basic dimensions g500-B4300, 3-stage Gearbox design: Hollow shaft with foot (HAR/HBR/HAK) Motor series MSEMA Motor 063-42 080-32 Total length Motor length Motor diameter Motor/connection distance Δ L 4Additional lengths ^ 89...
  • Page 87 Technical data Dimensions Basic dimensions g500-B4300, 3-stage Gearbox design: Hollow shaft with shrink disc, with foot (SAR/SBR/SAK) Motor series MSEMA Motor 063-42 080-32 Total length Motor length Motor diameter Motor/connection distance Δ L 4Additional lengths ^ 89...
  • Page 88 Technical data Dimensions Basic dimensions g500-B4300, 3-stage Gearbox design: Solid shaft with foot (VAR/VBR/VAK) Motor series MSEMA Motor 063-42 080-32 Total length Motor length Motor diameter Motor/connection distance Δ L 4Additional lengths ^ 89...

  • Page 89: Gearbox With Pre-Stage

    Technical data Dimensions Gearbox with pre-stage Gearbox with pre-stage g500-B110, 3-stage g500-B240 ... B4300, 4-stage The geared motor dimensions are taken from the basic dimensions except for the overall length "L" and the center distance "a". 4Basic dimensions ^ 62 The total length "L"...

  • Page 90: Weights

    Technical data Weights Basic weights Weights Basic weights The basic weights are listed in the selection tables. Weights with lubricant for mounting position M1, all data approximate values. The exact values can be found in the delivery documents tables  4Selection ^ 53 Observe weights ...

  • Page 91: Product Extensions

    Product extensions Torque plates Product extensions Torque plates The torque support is usually effected by means of the foot or flange. The torque plates that can be fitted are another possibility. In this case, the torque support is provided only via one point and is suitable for shaft-mounted gearboxes, among other things.
  • Page 92 Product extensions Torque plates Torque plate on threaded pitch circle g500-B45 ... B110 Gearboxes Dimensions g500-B45 12.0 20,0 42.0 g500-B110 13.0 10.0 25.0 54.0 11.0...
  • Page 93 Product extensions Torque plates g500-B240 ... B600 Gearboxes Dimensions g500-B240 34.0 23.5 27.5 38.5 16.0 45.0 15.0 g500-B450 40,0 29.0 32.0 44.5 20,0 50.0 18.0 g500-B600 38.0 26.5 31.5 40,0 20,0 50.0 19.0...
  • Page 94 Product extensions Torque plates g500-B820 ... B1500 Gearboxes Dimensions g500-B820 38.0 28.0 31.5 40,0 20,0 50.0 20.5 g500-B1500 44.0 32.0 36.0 46.0 25.0 65.0 24.0...
  • Page 95 Product extensions Torque plates Torque plate on housing foot g500-B240...
  • Page 96 Product extensions Torque plates g500-B450 e4001554_01...
  • Page 97 Product extensions Torque plates g500-B600 ... B4300 Gearboxes Dimensions g500-B600 16.4 40,0 55.0 60.0 18.0 g500-B820 16.4 45.0 55.0 60.0 25.0 g500-B1500 16.4 52.5 55.0 60.0 25.0 g500-B2700 25.0 60.0 72.0 80.0 30.0 g500-B4300 25.0 70.0 92.0 40,0...
  • Page 98 Product extensions Torque plates GKS compatible The connection dimensions are identical to the previous product GKS for these torque plates. The GKS gearbox can be replaced by the gearbox from the g500-B series. g500-B600 ... B4300 Gearboxes Dimensions Replacement Ø d Ø...
  • Page 99 Product extensions Torque plates Rubber buffer for torque plate g500-B45...

  • Page 100: Shaft Covers

    Product extensions Shaft covers Shaft covers The shrink disc cover is provided for the shrink disc to be protected from contact. The hoseproof hollow shaft cover protects the hollow shaft from objects falling in. It is sealed by a flat gasket between cover and housing. Thus, the hollow shaft is protected from dust and water jets on this side.
  • Page 101 Product extensions Shaft covers Hollow shaft cover, hoseproof g500-B45 ..B4300 Product Dimensions g500-B45 55.0 g500-B110 65.0 g500-B240 75.0 g500-B450 79.5 g500-B600 90.0 g500-B820 97.0 g500-B1500 g500-B2700 g500-B4300...

  • Page 102: Motor Connection

    Connection via terminal box Motor connection The Lenze Smart Motor can be simply connected via connectors (QUICKON or M15 for power connection, M12 for control terminals). The power connection can alternatively be established in the terminal box via cable glands using spring terminals.

  • Page 103: Connection Via M12 Connector

    Product extensions Motor connection Connection via M12 connector Connection via M12 connector Control connections with M12 connectors Via the digital inputs of the two M12 control connections, it is possible to switch between different speeds and directions of rotation. Up to 5 different speed settings (e. g. creep speed and normal speed in both directions, as well as stop) can thus be selected.

  • Page 104: Brakes

    Product extensions Brakes Brakes The motors can be ordered with a spring-applied brake to allow stopping or deceleration of the moving masses. The spring-applied brake operates according to the closed-circuit principle. In the deenergized state, the brake is closed, preventing possible movement of the motor shaft or the load after switching off or in the event of a power failure.

  • Page 105: Spring-Applied Holding Brake

    Product extensions Brakes Spring-applied holding brake Spring-applied holding brake LongLife version The application brake is available in a LongLife version for applications with very high switching frequencies. The standard design has a guaranteed service life for the brake mechanism of 1 million switching cycles. The LongLife version has a reinforced brake mechanism and up to 10 million repeating or 15 million reversing switching cycles possible.
  • Page 106 Product extensions Brakes Spring-applied holding brake Rated data, LongLife design, IP54/55 Holding brake Power input 180 V DC Moment of inertia kgcm² 0.15 0.61 Braking torque is static Min. static braking torque tolerance Max. static braking torque tolerance Reversing cycles 15x 10 15x 10 Repetitive cycles...

  • Page 107: Brake Resistors

    Brake resistors Brake resistors The Lenze Smart Motor can be braked in a guided manner along a ramp. If large amounts of regenerative energy are produced during braking, they must be absorbed by a brake resistor. In addition to a brake resistor (10 W) mounted inside the terminal box, another brake resistor (20 W) can also be connected externally alongside the terminal box via the terminal X4.

  • Page 108: Accessories

    Accessories NFC adapter The settings of the Lenze Smart Products can be made with an NFC-capable Android smartphone or a PC. If a PC is used to make the settings, the »EASY Starter« engineering tool must be used to do this (»EASY Advanced« software licence). Communication takes place via the NFC adapter.

  • Page 109: Quickon Connector

    Accessories QUICKON connector QUICKON connector With the QUICKONconnectors, the mains connection is available in a pluggable version with a commonly used standard. Nuts for QUICKON connection For fast and easy QUICKON connection, the following nuts (counterparts) can be fitted to the connecting cable.

  • Page 110: Umcln_Sgg_100181

    Accessories UMCLN_SGG_100181 QUICKON V2 components for cable cross-section 2.5 ... 6 mm² Order code Type QUICKON V2 H-distributor • Number of poles: 5 • Connection cross-section: 6 mm² • Cable diameter: 9 ... 20 mm EWS0114 • Connection frequency: ≥ 50 •...

  • Page 111: Product Codes

    Product codes Product codes Gearbox product code Example Product type Gearboxes Product family Generation Gearbox type Bevel gearbox Output torque 45 Nm 110 Nm 240 Nm 450 Nm 600 Nm 820 Nm 1500 Nm 2700 Nm 4300 Nm 8000 Nm 13000 Nm 20000 Nm Type of construction...
  • Page 112 Product codes Motor product code Example Meaning Variant Product code Product family Motor Product type Smart Motor Cooling Integral fan Internal key Built-on accessories Without built-on accessories Brake Size Overall length Number of pole pairs 4-pole motors Design types Internal key Approval CE;...

  • Page 113: Motor Data

    Efficiency at 75 % rated load η Efficiency at 50 % rated load Efficiency level Name of the manufacturer Lenze SE · Hans-Lenze-Str. 1 · 31855 Aerzen · GERMANY Commercial register number Hannover HRB 204803 Model identifier of the MSEMA□□063-42 MSEMA□□080-32...

  • Page 114: Environmental Notes And Recycling

    Lenze products and their packaging: Lenze products are partly subject to the EU Directive on the restriction of certain hazardous substances in electrical and electronic equipment 2011/65/EU: RoHS Directive [UKCA: S.I. 2012/3032 - The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012] .

  • Page 115: Appendix

    Appendix Good to know Operating modes of the motor Appendix Good to know Operating modes of the motor In continuous operation a motor reaches its permissible temperature limit if it outputs the rated power dimensioned for continuous operation. However, if the motor is only subjected to load for a short time, the power output by the motor may be greater without the motor reaching its permissible temperature limit.

  • Page 116: Enclosures

    Appendix Good to know Enclosures Intermittent operation S3 Non-intermittent periodic operation S6 Sequence of identical duty cycles comprising operation with a constant Sequence of identical duty cycles comprising operation with a constant load and subsequent standstill. Start-up and braking processes do not load and subsequent no-load operation.
  • Page 120 © 11/2021 · 2.0 · www.Lenze.com...

This manual is also suitable for:

M300-e

Table of Contents