XAG P30 Maintenance Manual
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XAG P30 Maintenance Manual

Aircraft & module
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XAG P30
Aircraft & module maintenance
Version 1.1
EN
A U S T R A L I A

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  • Page 1 XAG P30 Aircraft & module maintenance Version 1.1 A U S T R A L I A...
  • Page 3 To ensure that your aircraft continues to offer optimal performance and to ensure flight safety, XAG recommends that comprehensive maintenance be performed after every 200 flights or 50 flight hours. This manual is intended to help users maintain their aircraft and maximize its continued reliability.

  • Page 4: Table Of Contents

    • Peristaltic Pump Tubes • Liquid Tank Filter • Liquid Tank Nozzle • Liquid Tank Battery • ESCs • ESC Board • Antennas • Pump Controller Board • RTK Module • Comm Module • Flight Controller @2020 XAG Australia All Rights Reserved...
  • Page 5 T e n a n C e • XAG Pre-Flight Checklist • After-Flight Maintenance • Maintenance of Major System • Spray System • Propulsion System • Airframe Structure • Liquid Refiller • ACS1, ACB1, RTK Rover @2020 XAG Australia All Rights Reserved...

  • Page 6: Repair Tips

    The following connectors are equipped with anti-loosening buckles, please gently press the buckle before disconnecting the connector. While disconnecting the connector, disconnect the connector and not the wire harness. Nozzle Indicator / Nozzle Peristaltic Pump to Motor Antenna feeder Connector Payload System Power @2020 XAG Australia All Rights Reserved...

  • Page 7: Propellers

    Use only XAG approved propellers with your • Motor 1 , & Motor 3 : CCW P30 2019. There are two types of propeller, • Motor 2 , & Motor 4 : CW CW and CCW as indicated on the Propellers as figure below.
  • Page 8 Be aware of the sharp edges of the propeller and Handle with care. • Only use XAG approved propellers. Do not mix propeller types. • ONLY use original XAG propellers for a better and safer flight experience. • Check and ensure that screws are tighten and secure. •...

  • Page 9: Nozzles

     The shock-absorbing screws using M3*8 Screw Dampener here. �� CHECK : • After the reassembly of the nozzle is completed, perform a manual spray test to confirm the corresponding nozzle is working normally. @2020 XAG Australia All Rights Reserved...

  • Page 10: Landing Skids

    Landing Skids �� What do we need in this section: P30 2019 Landing Skid (Rear Left) SKU-14-002-00070 P30 2019 Hook Down Point SKU-02-002-03439 P30 2019 Landing Skids Nut Bar SKU-02-002-04244 P20/P30 2019 Battery Rail SKU-14-002-00119 M4*16*8 Hexagon socket combination screw SKU-02-004-00228  The Landing Skids are total of five SKU codes according to different parts.
  • Page 11 Battery Rail IMPORTANT: Pre-Check the orientation before installing the battery rail (Guide section should be facing upward). Before reassembling the Hook down point, ensure that the nut bars are reassemble in place without protruding. @2020 XAG Australia All Rights Reserved...

  • Page 12: Motor Housing Protective Pad

    Motor Housing Protective Pad �� What do we need in this section: P20/P30 2019 Motor Housing Protective Pad SKU-14-002-00067 M3*8*6 Hexagon socket combination screw SKU-02-004-00223 M2*6*5 Hexagon socket combination screw SKU-02-004-00319 �� Disassemble: Disassemble the Propeller (Refer to Propeller Section).
  • Page 13 Airframe Arm. Pass the Nozzle Indicator wiring behind the Motor Mount Arm Clamp. Reassemble the Motor Case (Bottom) and Spray Disc in order and tighten the screws to re- secure each component. @2020 XAG Australia All Rights Reserved...

  • Page 14: Motors

    Motors �� What do we need in this section: P30 2019 Motor (Short - Cable) SKU-02-005-00102 P30 2019 Motor (Long - Cable) SKU-02-005-00103 M3*8*6 Hexagon socket combination screw SKU-02-004-00223 M4*12*8 Hexagon socket combination screw SKU-02-004-00227 M4*25*9 Hexagon socket combination screw SKU-02-004-00229 ��...
  • Page 15 After reassembling, inspect and ensure the motor is installed correctly and level. �� CHECK : • After the reassembly of the motor is completed, perform motor idletest and observe if the XAG Agri APP reports any error. @2020 XAG Australia All Rights Reserved...

  • Page 16: Airframe Arms

    SKU-14-002-00167 M3*10*6 Hexagon socket combination screw SKU-02-004-00224 M4*12*8 Hexagon socket combination screw SKU-02-004-00226 P30 2019 M3*25*6 Hexagon socket combination screw SKU-02-004-00474 �� Disassemble: Drain all liquid and residues from the liquid tube of the corresponding Airframe Arm. Remove the Airframe hood and unplug the corresponding liquid tube and antenna cord.
  • Page 17 The screws using M3*10*6 Hexagon socket combination screw here. • Use a 2.5 screwdriver to remove the 6 screws securing the Central Compartment Cover, and disconnect the connectors on the Central Compartment Cover and gently remove the cover and the feeder. @2020 XAG Australia All Rights Reserved...
  • Page 18 Note: For Arm 3 and Arm 4: In addition to the Arm Slider, Airframe Arm Fastener located on the side also needs to be disassembledby removing the screws . The screws using securing the corresponding Arm Slider is the P30 2019 M3*25*6 Hexagon socket combination screw here.
  • Page 19 During reassemble process, be aware and prevent liquid tube frombending and adjust liquid tube length accordingly. After reassembly, inspect and ensure the Airframe hood is firmly secured. Unsecured Airframe hood may fall off and causes accidents during flight. @2020 XAG Australia All Rights Reserved...
  • Page 20 P30 2019 Airframe Arm (Short) SKU-14-002-00162 P30 2019 Airframe Arm (Long) SKU-14-002-00163 • XAG P-Series 2019 have a newer version of Airframe ARM that should be used in conjunction with Arm Slider. Airframe ARM Slider ARM 1 (SHORT) Airframe ARM...
  • Page 21 ARM 2 (SHORT) ARM 3 (LONG) ARM 4 (LONG) �� CHECK : • Please refer to the direction between the “Number” and “Motor” on the ARM and the ARM Slider. @2020 XAG Australia All Rights Reserved...

  • Page 22: Peristaltic Pumps

    What do we need in this section: M2.5*8*4.5 Hexagon socket combination screw SKU-02-004-00429 P20/P30 2019 Peristaltic Pump SKU-05-002-00580 P20/P30 2019 Peristaltic Pump Seal SKU-02-001-03429 �� Disassemble: Drain all liquid and residues from the liquid tube, then uses a 2.5 screwdriver to remove the 2 screws securing the Peristaltic Pump.
  • Page 23 Avoid liquid or foreign matter during disassembling and reassembling of Pump Housing. �� CHECK : • After the reassembly of the Peristaltic Pump is completed, perform a manual test of spray test to confirm the corresponding pump is working normally. @2020 XAG Australia All Rights Reserved...

  • Page 24: Peristaltic Pump Tubes

    Peristaltic Pump Tubes �� What do we need in this section: P20/P30 2019 Peristaltic Pump Tube SKU-14-002-00068 M3*12*6 Hexagon socket combination screw SKU-02-004-00225 �� Disassemble: Disassemble the Peristaltic Pump from the Airframe (Refer to Peristaltic Pump Section), then use a 2.5 screwdriver to remove the 1 screw securing the Peristaltic Pump cover and open the Pump.
  • Page 25 Put the pump motor back on Peristaltic Pump Cassette and fasten the screw. Reassemble the Peristaltic Pump to the pump housing. IMPORTANT: Make sure grease is correctly applied, and avoid foreign matters. Inspect and ensure the parts are correctly installed and there is no obvious gap. @2020 XAG Australia All Rights Reserved...

  • Page 26: Liquid Tank Filter

    Attach the Sealing ring to the new Filter and place the new Filter back into the original position, then tighten the tube connector with cable tie. • Please remove excess cable tie and replace the sealing cap. IMPORTANT: • After replacing the Liquid Tank Filter, inspect and check for leakages. @2020 XAG Australia All Rights Reserved...

  • Page 27: Liquid Tank Nozzle

    If there isn’t leakage, please gently press the pointer of the nozzle to check if water can discharge from the nozzle, which means it is now working normally. IMPORTANT: • Inspect and ensure the sealing ring are installed and correctly. @2020 XAG Australia All Rights Reserved...

  • Page 28: Liquid Tank Battery

    Avoid liquid or foreign matter attaching to the battery, and ensure the positive and negative terminals are installed correctly. Ensure the Float of the Liquid Tank Sensor Module is not stuck or obstructed with the Tank liquid Tube. @2020 XAG Australia All Rights Reserved...

  • Page 29: Escs

    Electronic Speed Controller (ESCs) �� What do we need in this section: M2.5*8*4.5 Hexagon socket combination screw SKU-02-004-00429 P20/P30 2019 ESC SKU-05-002-00581 P20/P30 2019 ESC Waterproof rubber ring SKU-02-001-03370 �� Disassemble: • Use a 2.0 screwdriver to remove the 4 screws...

  • Page 30: Esc Board

    Reconnect the Connectors on the ESC Board (Refer to the "P Series Aircraft Module Wiring Guidelines" on the back of the Airframe Hood). Reassemble the Central Compartment Cover into the original position and tighten with the components with screws. @2020 XAG Australia All Rights Reserved...
  • Page 31 �� CHECK : • After the reassembling the ESC Board, perform motor idle test and observe if the XAG Agri APP reports any error. IMPORTANT: Avoid liquid or foreign matter when connecting or disconnecting the connectors. The notches on three-phase motorcable connectors must be aligned with the bulge on sockets before being inserted.

  • Page 32: Antennas

    Antennas RTK Antenna �� What do we need in this section: P20/P30 2019 GPS Antenna (L) SKU-01-003-00175 SKU-01-003-00176 P20/P30 2019 GPS Antenna (R) SKU-02-004-00225 M3*12*6 Hexagon socket combination screw SKU-02-004-00223 M3*8*6 Hexagon socket combination screw �� Disassemble: Remove the Airframe Hood, and disconnect the corresponding RTK Antenna connector.
  • Page 33 �� CHECK : • Connect the Aircraft to a pilot phone and open XAG Agri APP, then observe if the heading accuracy is within 2° and there are more than 16 Satellites. @2020 XAG Australia All Rights Reserved...
  • Page 34 Dual Frequency Antenna �� What do we need in this section: P20/P30 2019 Dual Frequency Antenna (L) SKU-01-003-00177 P20/P30 2019 Dual Frequency Antenna (R) SKU-01-003-00178 M3*12*6 Hexagon socket combination screw SKU-02-004-00225 M3*8*6 Hexagon socket combination screw SKU-02-004-00223 �� Disassemble: Remove the Airframe Hood, and disconnect the corresponding Dual Frequency cable connector.
  • Page 35 �� CHECK : • Connect the UAV/RPAS to the RTK Base Station in an open outdoor area, observe and confirm that the UAV/RPAS are communicating normally with the station. @2020 XAG Australia All Rights Reserved...
  • Page 36 Airframe Hood. �� CHECK : • Connect the UAV/RPAS to a pilot phone and open XAG Agri APP, then observe and confirm that the 4G reception is normal. IMPORTANT: Ensure the Antenna feeder connector is connected correctly and firmly.

  • Page 37: Pump Controller Board

    Pump Controller Board �� What do we need in this section: P20/P30 2019 Pump Controller Board SKU-05-001-00556 M3*12*6 Hexagon socket combination screw SKU-02-004-00225 M2.5*8*4.5 Hexagon socket combination screw SKU-02-004-00429 M2.5*6*4.5 Hexagon socket combination screw SKU-02-004-00428 �� Disassemble: Drain all liquid and residues from the liquid tube, then use a 2.5 screwdriver to remove the six (6) screws securing the Peristaltic Pump Housing.
  • Page 38 During reassembly, be aware of the sequence of the connectors (M1, M2, M3, M4) when reconnecting. III. During reassembly, be aware and ensure the sealing of the Peristaltic Pump Housing and its top cover is installed correctly. @2020 XAG Australia All Rights Reserved...

  • Page 39: Rtk Module

    Connect the UAV/RPAS to the Pilot Phone and the RTK Base Station in an open outdoor area, then observe if the heading accuracy is within 2° and there are more than 16 Satellites. IMPORTANT: • Installation of the feeder connector must be correct and clamped. @2020 XAG Australia All Rights Reserved...

  • Page 40: Comm Module

    Airframe Hood. �� CHECK : • After reassembly, connect the UAV/RPAS to a pilot phone and open XAG Agri APP, then observe and confirm that the 4G reception is normal (if SIM Card is installed). IMPORTANT: •...

  • Page 41: Flight Controller

    Flight Controller (FC) �� What do we need in this section: P20/P30 2019 Flight Controller (FC) SKU-05-002-00595 M3*8*6 Hexagon socket combination screw SKU-02-004-00223 �� Disassemble: • Remove the Airframe Hood, then disconnect the connectors for the Flight Controller. Use a 2.5 screwdriver to remove the four (4) screws securing the FC and remove the FC Module for replacement.

  • Page 42: Xag Pre-Flight Checklist

    Clockwise (CW): Motor 2 & Motor 4 Counter-Clockwise (CCW): Motor 1 & Motor 3 Normal Communication √ UAV/RPAS enters RTK mode, √ UAV/RPAS Heading Accuracy within 2° √ Number of Satellites >16 @2020 XAG Australia All Rights Reserved...

  • Page 43: After-Flight Maintenance

    During transportation of the equipment or the aircraft is going to be idle for a long period, liquids and residues must be drained from the aircraft. WARNING: • Aircraft with residues remaining within the spray system during transportation or long idle may cause liquid damage to critical module. @2020 XAG Australia All Rights Reserved...

  • Page 44: Maintenance Of Major System

    (Inlet and outlet) If the tubing has dried up and lost its elasticity, » Replacement of Peristaltic Pump Tube is required. » Recommendation (Every 200 hectares or Warning indication of nozzle speed abnormal). » Replacement of Nozzle. @2020 XAG Australia All Rights Reserved...
  • Page 45 » Recommendation (Every 1200 hectares). » Replacement of Peristaltic Pump. » Recommendation (Every 2 years or 3000 hectares). » Replacement of All Liquid tubes. @2020 XAG Australia All Rights Reserved...
  • Page 46 » Recommendation (Every 300 Hours). » Replacement of Liquid Tank Sensor battery. » Ensure the integrity of the Waterproof rubber ring for Pump Housing and Peristaltic Pump, avoid liquid or foreign matter from entering. @2020 XAG Australia All Rights Reserved...

  • Page 47: Propulsion System

    Batteries must be recharged every 3 months. • For the purpose of storage, batteries should only be charged to 80%, and cell pressure should be within 50mv different. • Prevent usage in High Temperature, Overcharge, and Over discharge. @2020 XAG Australia All Rights Reserved...

  • Page 48: Airframe Structure

    √ Inspect and ensure the screws on the Airframe structure is tighten and has no cracks or deformation. √ Inspect and ensure the aluminum alloy of the Airframe structure have no deformation or distortion. @2020 XAG Australia All Rights Reserved...
  • Page 49 Inspect and ensure the ESC and Pump Housing have no cracks or deformation, and ensure the component is firmly secured. √ Inspect and ensure the Motor and Motor Mount are firmly secured to the Airframe ARM. @2020 XAG Australia All Rights Reserved...
  • Page 50 √ Inspect and ensure the Landing Skid, Anti-Loosening Joint, and the Suspension fixture of the Landing skid are firmly secured. @2020 XAG Australia All Rights Reserved...

  • Page 51: Liquid Refiller

    Battery requires regular maintenance for normal usage and lifespans: • Batteries must be recharged every 3 months. • For the purpose of storage, batteries should only be charged to 80%. • Prevent usage in High Temperature, Overcharge, and Over discharge. @2020 XAG Australia All Rights Reserved...

  • Page 52: Acs1, Acb1, Rtk Rover

    Devices requires regular maintenance for normal usage and lifespans: • Batteries must be recharged every 3 months. • For the purpose of storage, batteries should only be charged to 80%. • Prevent usage in High Temperature, Overcharge, and Over discharge. @2020 XAG Australia All Rights Reserved...
  • Page 53 18 years of age or who have not obtained a XAG Operator License approved by XAG and by the local regulator authority. Keep this product out of the reach of children, and pay special attention when operating in the presence of children.
  • Page 54 Strong safety awareness is required to operate this product. This product is not suitable for children. Do not use com- ponents not provided or recommended by XAG. Be sure to strictly follow the in- structions of XAG to install and use the product.
  • Page 55 @2020 XAG Australia All Rights Reserved...
  • Page 56 The copyright of all information in this user manual (including but not limited to any text description, illustrations, photos, methods, processes, etc.) belongs to XAG Australia and is protected by copyright law. No individual or organization may imitate, extract, translate, distribute or reproduce or quote all the contents of this manual...

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P30 2019

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