MELAG MELAtherm 10 Technical Manual
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MELAG MELAtherm 10 Technical Manual

Washer-disinfector
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Technical Manual
MELAtherm
Washer-Disinfector
from software version 1.311
EN
Read this manual carefully and in the correct order before setting up and commissioning the device. The instructions in-
clude important safety information. You also receive a User Manual with the device. Please store this manual and the us-
er manual carefully and in close proximity to the device. They represent a component of the product.
®
10

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Summary of Contents for MELAG MELAtherm 10

  • Page 1 Technical Manual ® MELAtherm Washer-Disinfector from software version 1.311 Read this manual carefully and in the correct order before setting up and commissioning the device. The instructions in- clude important safety information. You also receive a User Manual with the device. Please store this manual and the us- er manual carefully and in close proximity to the device.

  • Page 3: Table Of Contents

    Contents Contents 1 General guidelines ................................ 5 Symbols used.................................. 5 Formatting rules ................................... 5 2 Installation requirements.............................. 6 Space requirements ................................ 6 Installation location................................ 7 On-site requirements................................ 10 3 Setup and installation ................................ 12 Removing from the packaging ............................ 12 Removing the stainless steel cover plate........................... 14 Aligning the device horizontally............................ 14 Aligning the device with floor unit............................ 15 4 Commissioning................................... 18 Date and time.................................. 18...
  • Page 4 Contents How to determine the software version of the device? ...................... 36...

  • Page 5: General Guidelines

    1 General guidelines 1 General guidelines Read this manual carefully and in the correct order before setting up and commissioning the device. The instructions include important safety information. You also receive a User Manual with the device. Please store this manual and the user manual carefully and in close proximity to the device. They represent a component of the product.

  • Page 6: Installation Requirements

    2 Installation requirements 2 Installation requirements Space requirements Fig. 1: Fore view with floor unit and left side view PLEASE NOTE If the device is installed in an L-shaped corner, drawers to the left or right of the device may be blocked and cannot open due to the protruding display unit. Device dimensions Under-desk unit Free standing...

  • Page 7: Installation Location

    2 Installation requirements Additional space demands when using a water treatment unit Space is required above the MELAdem 53 / MELAdem 53 C for clear access to the hose connections. Dimensions MELAdem 53 MELAdem 53 C Diameter 24 cm 24 cm Height of the unit incl. 57 cm 45 cm connecting parts...
  • Page 8 2 Installation requirements Property MELAtherm 10 DTA / MELAtherm 10 DTB Set-up surface Level and horizontal. It is possible to compensate for floor unevenness of max. 1 cm by adjusting the device feet. Installation location Dry and dust-proof and free from vibrations and shocks. There are no installations in the area of the rear of the device.
  • Page 9 2 Installation requirements Installation as a top-frame device Requirements to construction-side wastewater connection for a top-frame device Connection height Remarks min. 0.74 m < 0.74 m Installation in a curve to at least 0.74 m height Fig. 3: Connection scheme with floor unit 1 DI water connection 4 Connection for water outlet at the syphon 2 Cold water connection 5 Type F (SCHUKO) socket...

  • Page 10: On-Site Requirements

    Should the power plug or cable suffer damage, switch off the device. The power cable and plug should only be replaced by authorized personnel. On-site requirements of the mains connection MELAtherm 10 DTA MELAtherm 10 DTB Local requirements Electrical equipment must correspond The mains socket must be freely with DIN VDE 0100.
  • Page 11 2 Installation requirements Water connection Do not shorten or damage the feed hose and outlet hose for cold water / DI water. Do not remove the dirt filter in the aqua-stop valve of the cold water feed hose. Stains on the instruments or the device can develop from poor water quality. To avoid the development of stains on the instruments or in the washing chamber, we recommend a final rinse with deionised water (DI water).

  • Page 12: Setup And Installation

    Improper installation may lead to a short-circuit, fire, water damage or electrical shock. This could result in serious injury. Only have the device set up, installed and started up by people authorized by MELAG. The device is not suitable for operation in explosive areas.
  • Page 13 3 Setup and installation Positioning the device If the device is to be set up in a niche underneath a work surface, proceed as follows: Open the drawer and lift the device slightly. Move the device on its rear caster into the required position. As soon as the required position is reached, screw the rear middle device foot downwards using an Allen key (4 mm) and align the device horizontally.

  • Page 14: Removing The Stainless Steel Cover Plate

    3 Setup and installation Removing the stainless steel cover plate Unscrew and remove the three TORX screws (TX 20) on the rear side of the device. Push the stainless steel cover plate approx. 6 mm backwards and remove upwards. Aligning the device horizontally Align the device horizontally.

  • Page 15: Aligning The Device With Floor Unit

    3 Setup and installation Aligning the device with floor unit PLEASE NOTE In order to align the device with floor unit (top-frame device), it is recommended to align the floor unit first and then mount the device onto the floor unit, see Fitting the device on a floor unit [} page 16].
  • Page 16 3 Setup and installation Fitting the device on a floor unit In order to fit the device on a floor unit, proceed as follows: Unscrew both rear casters including rails using a 5 mm ball-head Allen key. Reuse the screws to secure the bracket.
  • Page 17 3 Setup and installation Screw the two brackets (scope of delivery of the floor unit) on the MELAtherm and the floor unit using the screws and flat washers (see pos. a). The closed side of the bracket must point outwards. Secure the device with floor unit on the wall with the aid of the wall fixture, see "Instructions for installing the wall fixture"...

  • Page 18: Commissioning

    4 Commissioning 4 Commissioning After installing the device, the following works have to be performed in accordance with the "Record of installation and setting up". Tools required: ▪ High-precision scales (accuracy d=0.1 g or better) ▪ Measuring cylinder with a scale of up to 250 ml (+/- 2 ml) ▪...

  • Page 19: Checking The Metering Concentration

    4 Commissioning Checking the metering concentration The metering concentration is pre-set for the first commissioning and may be adapted to local conditions by the service technician. In the SETUP MENU > DIAGNOSIS+SERVICE > SERVICE MENU > VRP Process relevant parameters, select the program to be checked. Check the metering concentration in the respective partial cycle and set the concentration anew, if necessary.
  • Page 20 4 Commissioning Determining the metering quantities of the process agents The determination of the density is followed by the determination of the metering quantity in gramme. Determine the metering quantity for the cleaning agent, neutralizer and rinse aid during a running program as follows: Either place the cleaning agent container on the scales and determine the total weight or reset the scales to zero by pressing the Tara key if possible.
  • Page 21 4 Commissioning Converting the determined metering quantities of the process agents Based on the determined density and the metering quantities (in g) it is possible to convert the metering quantity of the process agents in ml. The following example shows the determination of the metering quantity of the cleaning agent in ml. The determination of the metering quantity of the other process agents can be done the same fashion.

  • Page 22: Exceptions When Setting Up At Altitudes

    ▪ The metering process has been checked in terms of the metering quantity. ▪ The basis basket is in place. Validation Detailed information regarding the validation of the device can be found in the separate document "Recommodations for the validation of MELAtherm 10" (doc.: AS_001-17).

  • Page 23: Process-Relevant Parameters (Vrp)

    Quantity of water [l] Incorrect changes of the parameters can result in damage to the device and/or personal injury as well as damage to property. MELAG does not accept any liability for such damage. Date: ___________________ Signature service technician: ________________________________...

  • Page 24: Quick-Program

    Quantity of water [l] Incorrect changes of the parameters can result in damage to the device and/or personal injury as well as damage to property. MELAG does not accept any liability for such damage. Date: ___________________ Signature service technician: ________________________________...

  • Page 25: Intensive-Program

    Quantity of water [l] Incorrect changes of the parameters can result in damage to the device and/or personal injury as well as damage to property. MELAG does not accept any liability for such damage. Date: ___________________ Signature service technician: ________________________________...

  • Page 26: Ophthalmo-Program

    Quantity of water [l] Incorrect changes of the parameters can result in damage to the device and/or personal injury as well as damage to property. MELAG does not accept any liability for such damage. Date: ___________________ Signature service technician: ________________________________...

  • Page 27: Rinsing

    Quantity of water [l] Incorrect changes of the parameters can result in damage to the device and/or personal injury as well as damage to property. MELAG does not accept any liability for such damage. Date: ___________________ Signature service technician: ________________________________...

  • Page 28: Settings

    6 Settings 6 Settings SETUP MENU DI water Automatic logging CF card Computer MELAprint Immediate output Log format LAN TCP/IP FTP Graphic logs Date Time Display contrast Language Water °dH DIAGNOSIS + SERVICE ACOUT AC outputs DCOUT DC outputs AIN Analogue inputs DINZ Counter inputs DIN Digital inputs SERVICE MENU...

  • Page 29: Setting The Ip Address

    6 Settings Setting the IP address NOTICE Those setting up the (practice) network will require in-depth understanding of the network technology. Handling errors of IP addresses can result in malfunctions and data loss in your user network. IP addresses may only be set by the (practice) network system administrator. The device is equipped as standard with IP addresses which all belong to a common network with the sub- net mask stated in the table "Pre-setting of the IP addresses in the device ex works".

  • Page 30: Selecting The Connection Via Ftp Or Tcp

    6 Settings Selecting the connection via FTP or TCP Connection via FTP Working in the SETUP MENU, press to navigate to Autom. logging. Press to open the menu. Press repeatedly to navigate to LAN TCP/IP FTP. Press to open the menu. Press to navigate to FTP= 0 TCP= 1.
  • Page 31 6 Settings Changing the TCP port PLEASE NOTE If the device is integrated in the (practice) network via a TCP connection, you will require a suitable program, e.g. MELAtrace. Working in the SETUP MENU, press to navigate to Autom. logging. Press to open the menu.

  • Page 32: Frequently Asked Questions

    Alternatively, all text and graphic logs can be opened with the documentation software MELAview/ MELAtrace. MELAview/MELAtrace is a program developed by MELAG for displaying and sorting logs and for recording graphic logs during a program run. Text and graphic logs can be printed from MELAview/...

  • Page 33: What Does The Log Name Mean

    7 Frequently Asked Questions What does the log name mean? Complete encoding of both the serial number and the total batch number is performed in the 8 digit log name. Manually re-named files are always easy to identify but not to be recommended. A log name is never awarded twice.

  • Page 34: How To Format A Cf Card On The Computer Correctly

    FAT16 file system. formatiert sein. The device can only file or read device data on cards formatted in this way. CF cards supplied by MELAG fulfil these requirements and have already been formatted.

  • Page 35: How To Set Up The Ftp Server

    How to set up the FTP server? The following describes how to log on a device as user using the example of the MELAG FTP server: Install the MELAG FTP server on your computer. If you have MELAview/MELAtrace, start the installation directly from the installation assistant of MELAview/MELAtrace and follow the instructions for installation.

  • Page 36: What Do The Terms Ip Address, Subnetwork And Dhcp Mean

    7 Frequently Asked Questions The following lines are displayed approx. every eight seconds: ▪ The device and the FTP server are successfully connected. But < 14:03:22 192.168.40.10 USER: 201210-DTA1111 no logs are transferred. > 14:03:22 192.168.40.10 USER: 201210-DTA1111 << is logged in.>> >...
  • Page 38 MELAG Medizintechnik GmbH & Co. KG Geneststraße 6-10 10829 Berlin Germany Email: info@melag.com Web: www.melag.com Original instructions Responsible for content: MELAG Medizintechnik GmbH & Co. KG We reserve the right to technical alterations Your stockist...

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