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Settings and malfunctions Control system for separators with self-cleaning bowl Designation D 10 Type 8555-9201-000 Edition 0109 Mechanische Trenntechnik / GEA Westfalia Separator...
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The authors are always grateful for comments and suggestions for improving the documentation. They can be addressed to: Mechanical Separation GEA Westfalia Separator GmbH Werner-Habig-Straße 1 · D-59302 Oelde Tel.: +49 (0) 25 22 / 77-0 · Fax: +49 (0) 25 22 / 77-17 78 ws.systems@geagroup.com ·...
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• This symbol is not a safety precaution but rather a reference to infor- mation which help to better understand the separator or plant compo- nents and the processes. • Refer to the separator and control manual. Mechanical Separation / GEA Westfalia Separator...
Time in which the sludge pump continues to run to pump after this time has expired. ensure that the sludge tank is emptied completely. Vibration 1 - delay After this time has expired, Time delay for the vibration 1 alarm which is Mechanical Separation / GEA Westfalia Separator...
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Time in which the sludge pump is switched on to ensure that the sludge tank is emptied completely. CU sludge pump Sludge pump is not activated. Time interval between two sludge pump starts. delay Free Free Mechanical Separation / GEA Westfalia Separator...
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Filling water valve V2 is open. Time to fill the filling water into the separator bowl. This time works pulse-wise in accordance with timer T61 “sensor pause“. The time is required for the automatic calculation of the timers T01 “Dis- placement” and T02” “Filling”. The time T62 is protected. Mechanical Separation / GEA Westfalia Separator...
TR3. mTime record- After the pre-set time has expired, all ing zero position time recordings are displaced into the “prev. in xh value” and the “act. in xh” value is reset to zero. Mechanical Separation / GEA Westfalia Separator...
Water feed Clean oil Product feed Parts not in- cluded in the scope of delivery of the separator. PCV1 PI 1 PI 2 Parts not included in the scope of delivery of the separator LSHH Mechanical Separation / GEA Westfalia Separator...
Level switch high high SENSORS Water monitoring sensor PT 1 Pressure transmittter low/high TRANSMITTER PT 2 Pressure transmitter low Temperature transmitter PI 1 PI 1 Pressure indication PI 2 INDICATOR PI 2 Pressure indication Temperature indicator Mechanical Separation / GEA Westfalia Separator...
Nam of line/tank Place Product feed Water feed Filling/displacement water feed Operating water feed Dirty oil return Clean oil discharge Sensor line Dirty oil return Dirty water discharge Operating water discharge Sludge discharge Sludge tank Mechanical Separation / GEA Westfalia Separator...
Eje c tio n p ro g ra m Waiting - Start (T03) Displacement (T01) Waiting after displacement (T08) Total ejections (T04) Waiting after 1 ejection (T12) Total ejections (T04) Speed recovery (T05) Separator ready for operation Mechanical Separation / GEA Westfalia Separator...
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8555-9201-000 / 0109 3.1.6 Diagram ...-0136-... - Chapter “D” Process options activated Operating mode Button "Separator OFF“ "Separator OFF“ activated activated Motor OFF "Separator motor OFF“ (T39) Alarm "Separator motor OFF“ activated Mechanical Separation / GEA Westfalia Separator...
CU s lu d g e p u m p ON (T40) CU s lu d g e p u m p p a u s e (T41) Alarm PAL / PAH CU = Com p a c t Un it TAL / TAH LAHH Mechanical Separation / GEA Westfalia Separator...
Dirty oil return Water feed Clean oil discharge Product feed Parts not in- cluded in scope of delivery of separator PCV1 PI 1 PI 2 Parts not included in scope of deli- very of separator LSHH Mechanical Separation / GEA Westfalia Separator...
Level switch high high SENSORS Water monitoring sensor PT 1 Pressure transmitter high/low Pressure transmitter low TRANSMITTER PT 2 Temperature transmitter PI 1 PI 1 Pressure indication PI 2 INDICATORS PI 2 Pressure indication Temperature indication Mechanical Separation / GEA Westfalia Separator...
Name of line / tank Place Product feed Water feed Filling/displacement water Operating water feed Dirty oil return Clean oil discharge Sensor line Dirty oil return Dirty water discharge Operating water discharge Sludge discharge Sludge tank Mechanical Separation / GEA Westfalia Separator...
Eje c tio n p ro g ra m Waiting - Start (T03) Displacement (T01) Waiting after displacement (T08) Total ejection (T04) Waiting after 1. ejection (T12) Total ejection (T04) Speed recovery (T05) Separator ready for ope- ration Mechanical Separation / GEA Westfalia Separator...
CU s lu d g e p u m p ON (T40) CU s lu d g e p u m p p a u s e (T41) Alarm PAL / PAH CU = Com p a c t Un it TAL / TAH LAHH Mechanical Separation / GEA Westfalia Separator...
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Water feed Clean oil discharge Product feed Dirty oil return Parts not in- cluded in scope of supply of separator PCV1 PI 1 PI 2 Parts not included in scope of supply of separator LSHH Mechanical Separation / GEA Westfalia Separator...
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Level switch low SWITCHES Level switch high LSHH Level switch high high LSHH Pressure transmitter high PT 2 TRANSMITTER Temperature transmitter PI 1 Pressure indicator PI 1 INDICATOR PI 2 Pressure indicator PI 2 Temperature indicator Mechanical Separation / GEA Westfalia Separator...
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Place Name of line / tank Product feed Water feed Filling/displacement water feed Operating water feed Dirty oil return Clean oil discharge Sensor line Dirty water discharge Operating water discharge Sludge discharge Sludge tank Mechanical Separation / GEA Westfalia Separator...
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Pause closing water pulse (T14) Closing water pulse (T06) Process options activated Button "Process START“ activated Oil temperature > TSL setting Oil temperature < TSH setting LSHH not activated Vibro 2 not activated Start of separating sequence Mechanical Separation / GEA Westfalia Separator...
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S e p a ra tin g p ro g ra m Closing water pulse (T06) Filling water (T02) Waiting after filling (T09) Separation (T20) Alarm bridging (T11) SMS sensor PSL2 not activated Separation (T20) Stop of separating sequence Mechanical Separation / GEA Westfalia Separator...
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Eje c tio n p ro g ra m Waiting - Start (T03) Displacement (T01) Waiting after displacement (T08) Total ejection (T04) Waiting after 1 ejection (T12) Total ejection (T04) Speed recovery (T05) Separator ready for operation Mechanical Separation / GEA Westfalia Separator...
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8555-9201-000 / 0109 3.3.6 Diagram ...-91-... - Chapter “D” Process options activated Operating mode Button "Separator OFF“ "Separator OFF“ activated activated Motor OFF "Separator motor OFF“ (T39) Alarm "Separator motor OFF“ activated Mechanical Separation / GEA Westfalia Separator...
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CU s lu d g e p u m p ON (T40) CU s lu d g e p u m p p a u s e (T41) Alarm PAL / PAH CU = Com p a c t Un it TAL / TAH LAHH Mechanical Separation / GEA Westfalia Separator...
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и с е й Д л я з а п и с е й Σ η μ ε ι ώ σ ε ι ς Σ η μ ε ι ώ σ ε ι ς Mechanical Separation / GEA Westfalia Separator...
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H E L P Step 2 Help on alarm Press key>HOME< back KNOW-HOW PROTECTION No WS-specific device Sheet 1 -> Please check: No guarantee During operation! Sheet 2 -> Contact Westfalia service! Sheet 3 Back with ENTER Mechanical Separation / GEA Westfalia Separator...
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Sheet 1 Motor protection funct. Brake -> Thermistor relay Operating water valve V2 Sheet 2 No. of clutch shoes Drive blocked -> Feed capacity Motor ventilation Sheet 3 BA trouble shooting Back with ENTER Mechanical Separation / GEA Westfalia Separator...
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PRODUCT TEMP.- MIN Please check: Page 1 Settling tank temperature Feed capacity -> Setpoint TAL Temp. heating medium Page 2 Temp. controller Switching stages elect. -> Preheater PT100 sensor Page 3 Back with ENTER Mechanical Separation / GEA Westfalia Separator...
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H E L P Key >HOME< back PRODUCT TEMP. MAX Please check: Page 1 Control valve Feed capacity -> Setpoint TAH Switching stages electr. Page 2 Temperature controller PT100 sensor -> Seite 3 Back with ENTER Mechanical Separation / GEA Westfalia Separator...
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Key >HOME< back EJECTION MONITORING Please check: Page 1 Bowl function Hydraulic with V3 -> Plug-in valvel V3 Current offset Seite 2 Setting Water volume -> Current transformer electr. Page 3 Prestrainer Back with ENTER Mechanical Separation / GEA Westfalia Separator...
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LSHH – SLUDGE TANK Please check: Page 1 Sludge pump Bowl hydraulics -> Valves in the clean oil line Seite 2 Position V7 Closing water pulse -> Polyamide gasket Switch LSHH Page 3 Back with ENTER Mechanical Separation / GEA Westfalia Separator...
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H E L P Key >HOME< back FEED PUMP FAULT Please check: Page 1 Protective switch Current consumption -> Pump Valves Page 2 Feed temperature Filter -> Electr. connections Wiring Page 3 Back with ENTER Mechanical Separation / GEA Westfalia Separator...
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H E L P Step 2 Help on alarm Key >HOME<back SLUDGE PUMP FAULT Please check: Page 1 Protective switch Current consumption -> Pump Valves Page 2 Pipes Electr. connections -> Wiring Page 3 back with ENTER Mechanical Separation / GEA Westfalia Separator...
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Key >HOME< back VIBRATION STAGE 1: Please check: Page 1 Timer 25 Solids space -> Polyamide gasket Sensor fastening Page 2 Limit value 1 Correct bowl parts -> Foundation fastening Page 3 Back with ENTER Mechanical Separation / GEA Westfalia Separator...
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H E L P Key >HOME< back VIBRATION STAGE 2: Please check: Page 1 Limit value 2 Solids space -> Polyamide gasket Sensor fastening Page 2 Correct bowl parts -> Foundation fastening Page 3 Back with ENTER Mechanical Separation / GEA Westfalia Separator...
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FAULT SERIES OPERATION Please check: Page 1 Series button pressed On both devices -> Operational readiness of both separators Page 2 MPI line -> Switch position on MPI bus connector Page 3 k ith ENTER Mechanical Separation / GEA Westfalia Separator...
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Key >HOME< back WMS – SYSTEM FAULT Please check: Page 1 Water content in feed -> Filling water qty. T02 Valve V2 Page 2 Setting on evaluating relay -> Setting Z22 Page 3 back with ENTER Mechanical Separation / GEA Westfalia Separator...
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Help on alarm H E L P Key >HOME< back BOWL MONITORING Please check: Page 1 Timer 06 Water pressure for hydraulics -> Function V3 Current value Page 2 -> Page 3 back with ENTER Mechanical Separation / GEA Westfalia Separator...
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Press key >F1< H E L P Step 2 Help on alarm Key >HOME< back SEPRATOR MOTOR OFF Please check.> Page 1 Timer 39 run down -> Page 2 -> Page 3 back with ENTER Mechanical Separation / GEA Westfalia Separator...
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WMS – SENSOR FAULT Please check: Page 1 WMS sensor soiled -> Function WMS Sensor Page 2 Function V5/V6 Water volume -> Timer 45 Timer 02 (HFO) Page 3 too short back with ENTER Mechanical Separation / GEA Westfalia Separator...
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Key >HOME< back SLUDGE PUMP RUNNING TIME TOO LONG Page 1 Please check: TR2 time recording -> Bowl function Bowl leakage Page 2 Water content in product -> Pump function Page 3 back with ENTER Mechanical Separation / GEA Westfalia Separator...
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Help on alarm Key >HOME< back WMS ACTIVATES TOO OFTEN Please check: Page 1 TR1 Zeitaufzeichn. -> Water content in product Page 2 Check whether water valve V2 leaks -> Page 3 back with ENTER Mechanical Separation / GEA Westfalia Separator...
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Operating hours have reached • Carry out maintenance according to – 4 000, separator manual. – 8 000, • Order spare parts from GEA West- – 12 000, falia Separator Systems. – 16 000 • Order service from Westfalia Sepa- –...
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H E L P Key >HOME< back WARNING Water content Page 1 Please check: Water content in product -> Setting timer 47 Page 2 and feed capacity Check whether V2 leaks -> Page 3 back with ENTER Mechanical Separation / GEA Westfalia Separator...
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Key >HOME< back EJECTION MONITORING Please check: Page 1 Function bowl hydraulics with V3 -> Connector valve V3 Speed< offset Page 2 Water volume -> Speed pickup electric Page 3 Pre-strainer back with ENTER Mechanical Separation / GEA Westfalia Separator...
Step 2 Help on alarm Key >HOME< back BOWL MONITORING Please check: Page 1 Timer 06 Water pressure hydr. -> Function V3 Page 2 Speed< offset Bowl monitoring -> Page 3 back with ENTER Mechanical Separation / GEA Westfalia Separator...
Key >HOME< back SEPARATOR START Please check: Page 1 Timer 10 too short Release brake -> Clutch shoes oily Belt oily Page 2 Setting Speed min. -> Speed pickup defective Page 3 back with ENTER Mechanical Separation / GEA Westfalia Separator...
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Help on alarm Key >HOME< back BELT MONITORING Please check: Page 1 Drive belt Motor defective. -> electrically? Clutch shoes Page 2 Worn, defective, Missing, oily -> Speed pickup defective? Page 3 back with ENTER Mechanical Separation / GEA Westfalia Separator...
H E L P Key >HOME< back MAX SPEED MONITORING Page 1 Please check: Operating speed -> MAX SPEED Setting Page 2 Frequency Sep. configuration -> Frequency Frequency on site Page 3 Speed pickup back with ENTER Mechanical Separation / GEA Westfalia Separator...
Help on alarm Key >HOME< back MIN. SPEED MONITORING Page 1 Please check: Operating speed -> Min. speed Setting Page 2 Frequency Sep. configuration -> Frequency Frequency on site Page 3 Speed pickup back with ENTER Mechanical Separation / GEA Westfalia Separator...
Key >HOME< back PT1 FUNCTION Please check: Page 1 Switching function PT1 PT1 soiled -> Switching point PT1 Bowl hydraulics Page 2 Ejection monitoring Delivery head at -> clean oil discharge Page 3 back with ENTER Mechanical Separation / GEA Westfalia Separator...
NO WATER SEAL Please check: Page 1 Clean oil discharge Function V2 -> Filling water volume Valve V2 and filter Page 2 Water pressure Timer 06 -> Setpoint TAL Setpoint PT2 Page 3 back with ENTER Mechanical Separation / GEA Westfalia Separator...
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< 10 mins Page 1 Please check: Pressure transmitter PT2 -> Timer 11 Setpoint PT2 Page 2 Water content Valve V2 -> During HFO operating mode Threaded pins in Page 3 separating disc back with ENTER Mechanical Separation / GEA Westfalia Separator...
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SMS SENSOR FAULT Please check: Page 1 Setpoint PT2 Function V2 -> Timer 44 Sludge space Page 2 Bore in centripetal pump chamber cover -> Bowl hydraulics Function PT2 Page 3 back with ENTER Mechanical Separation / GEA Westfalia Separator...
Key >HOME< back PT2 SENSOR ACTIVE WHEN IDLING Page 1 Please check: Pressure transmitter PT2 -> V2 leakage Product valve Page 2 V1 closes properly Product runs back into -> bowl Page 3 back with ENTER Mechanical Separation / GEA Westfalia Separator...
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V7 -> fl i t Setpoint – PT1 Water pressure with Page 2 open valve V3 Timer 06 -> Filling water volume Bowl leakage Page 3 T07 alarm delay back with ENTER Mechanical Separation / GEA Westfalia Separator...
Step 2 Help on alarm H E L P Key >HOME< back EMERCENCY-OFF Switch actuated Page 1 Please check: Reason for -> Actuation of Emergency-Off Page 2 switch -> Page 3 back with ENTER Mechanical Separation / GEA Westfalia Separator...
Page 1 Clean oil disharge valve V7 Function V2 -> Water content in feed Fillling water volume Page 2 Product temperature Regulating ring -> Polyamide gasket Pressure switch PT2 Page 3 back with ENTER Mechanical Separation / GEA Westfalia Separator...
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и с е й Д л я з а п и с е й Σ η μ ε ι ώ σ ε ι ς Σ η μ ε ι ώ σ ε ι ς Mechanical Separation / GEA Westfalia Separator...
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Alarm Simulation and Test Alarms #01 to #10 .................. 82 Alarms #11 to #20 .................. 83 Alarms #21 to #30 .................. 84 Alarms #31 to #40 .................. 85 Alarms #41 to #50 .................. 86 Mechanical Separation / GEA Westfalia Separator...
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• Collective alarm • Pump motor OFF. SLUDGE PUMP FAULT Control Not possible Trip motor protection switch. • Separation Program stop active “Stop” • V1 in circulation Alarm#10 • Collective alarm • Pump motor OFF. Mechanical Separation / GEA Westfalia Separator...
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SEPARATOR MOTOR OFF Control Not possible Reduce T39 to 5 secs while • Collective alarm Sep. in circulation TIMER 39 active T20 runs. • Motor OFF Expired, motor off Circulation Press “Process STOP”. Alarm#19 Free Alarm#20 Mechanical Separation / GEA Westfalia Separator...
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10 mins pressure switch PSL2 in short display during sepa- intervals or optionally set • Valve V6 opens. Alarm#28 ration pressure transmitter PT2 alternately to 0 bar and 1 bar. Free Alarm#29 Free Alarm#30 Mechanical Separation / GEA Westfalia Separator...
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5 secs and close hand transmitter PT2 to 0 and “Stop” Separation “Stop” valve before V2 while T02 loosen cable gland of WMS • V1 in circulation Alarm#40 runs. sensor. • Collective alarm • Ejection Mechanical Separation / GEA Westfalia Separator...
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Free Alarm#49 Free Alarm#50 For a smimulation, the respective function must be activated and valid for the product. IMPORTANT: Following simulation, all altered settings must be reset to their initial values. Mechanical Separation / GEA Westfalia Separator...
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8555-9201-000 / 0109 Ejection / bowl monitoring Graphic representation of an ejection / bowl monitoring - motor current ..................88 Graphic representation of an ejection / bowl monitoring - speed ..89 Mechanical Separation / GEA Westfalia Separator...
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An o ta c io n e s Дл я з а пис е й Mu is tiin p a n o t Σημειώ σ εις No ta te r No te s No te Mechanical Separation / GEA Westfalia Separator...
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