Panasonic TH-55DS630K Service Manual
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Panasonic TH-55DS630K Service Manual

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TH-55DS630K
Model No.
TH-55DS630M
Chassis:
KM29
Destination:
K : Malaysia
M : Middle East
ORDER NO. MTV1602011CE
LED TV
© Panasonic Corporation 2016.

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Summary of Contents for Panasonic TH-55DS630K

  • Page 1 ORDER NO. MTV1602011CE LED TV TH-55DS630K Model No. TH-55DS630M Chassis: KM29 Destination: K : Malaysia M : Middle East © Panasonic Corporation 2016.

  • Page 2: Table Of Contents

    TH-55DS630K/M TABLE OF CONTENTS PAGE PAGE 1 Safety Precautions -----------------------------------------------3 1.1. General Guidelines ----------------------------------------3 1.1.1. Leakage Current Cold Check ----------------------3 1.1.2. Leakage Current Hot Check (See Figure 1.)----3 2 Warning --------------------------------------------------------------4 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices ----------4 2.2.

  • Page 3: Safety Precautions

    TH-55DS630K/M 1 Safety Precautions 1.1. General Guidelines 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.

  • Page 4: Warning

    TH-55DS630K/M 2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.

  • Page 5: About Lead Free Solder (Pbf)

    TH-55DS630K/M 2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu).

  • Page 6: Service Navigation

    TH-55DS630K/M 3 Service Navigation 3.1. Service Hint Board Name Main Device Remarks A BOARD TUN, OFDM, ADV, sLD8A, STBY EEP Repairable P BOARD Repairable Power Supply, Function SW K BOARD LED/ RM/ CATS Repairable LD BOARD LED DRIVER Repairable...

  • Page 7: Specifications

    TH-55DS630K/M 4 Specifications Dimensions (W  H  D) 1 244 mm  781 mm  259 mm (With Pedestal) 1 244 mm  721 mm  68 mm (TV only) Mass Net (With Pedestal) Net (TV only) Power source...
  • Page 8 TH-55DS630K/M 1 - 125 (USA CATV) C13 - C49 (JAPAN) S21 - S41 (HYPER) Z1 - Z37 (CHINA) 5A, 9A (AUST.) Aerial input VHF / UHF Operating Conditions Temperature : 0°C - 40°C Humidity : 20 % - 80 % RH (non-condensing)

  • Page 9: Service Mode

    TH-55DS630K/M 5 Service Mode 5.1. How to enter into Service Mode 5.1.1. Purpose After exchange parts, check and adjust the contents of adjustment mode. While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds.

  • Page 10: Display Of Sos History

    TH-55DS630K/M 5.1.5. Display of SOS History SOS History (Number of LED blinking) indication. From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment. This indication except 2nd and 1st occurrence after shipment will be cleared by [Self-check indication and forced to factory shipment setting].

  • Page 11: Troubleshooting Guide

    TH-55DS630K/M 6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access 6.1.2. Self-check indication only Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds.

  • Page 12: Power Led Blinking Timing Chart

    TH-55DS630K/M 6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality occurs, the protection circuit will operate and reset the unit to stand by mode. During this time, the defective block can be identified by the number of blinking times of the Power LED on the front panel of the unit as follow: Blinking times Contents &...

  • Page 13: Lcd Panel Test Mode

    TH-55DS630K/M 6.4. LCD Panel test mode Purpose: To find the possible failure point where in LCD Panel or Printed Circuit Board when the abnormal picture is displayed. How to Enter: While pressing [VOLUME ( - )] button of the main unit, press [OPTION] button of the remote control three times within 2 seconds.

  • Page 14: Disassembly And Assembly Instructions

    TH-55DS630K/M 7 Disassembly and Assembly Instructions 7.1. Barrier & Bottom Mtg 1. Fix PCB barrier. 2. Fix Bottom mtg. Description Remarks P-PCB_BARRIER BOTTOM_METAL SPACER P-PCB LCD PANEL...

  • Page 15: Vesa & Led Panel

    TH-55DS630K/M 7.2. VESA & LED Panel 1. Fix vesa metal, LED PANEL. Description Remarks VESA_METAL LED_PANEL LED_PANEL_CASE K-BOARD SPONGE(LED)

  • Page 16: Pcb Install

    TH-55DS630K/M 7.3. PCB Install 1. Fix All PCB. 2. Fix Bottom AV Bracket & Side AV Bracket. Description Remarks SIDE_AV_BRACKET A-PCB BRACKET SPACER...

  • Page 17: Key Btn & Speaker

    TH-55DS630K/M 7.4. Key Btn & Speaker 1. Fix Key Button Bracket. 2. Fix speaker bracket & speaker L & R. Description Remarks KEY_BUTTON_BRACKET SP_BRACKET_LOWER_L SP_BRACKET_LOWER_R SPEAKER_L/R SCREW(SP2) 6±1kgf.cm (10  70  0.35) FELT...

  • Page 18: Wifi Installation

    TH-55DS630K/M 7.5. WiFi Installation 1. Fix Wifi bracket. Description Remarks WIFI_MODULE BOTTOM BACK COVER (8  680  0.35) FELT WIFI_BRACKET...

  • Page 19: Screwing

    TH-55DS630K/M 7.6. Screwing 1. Fix screw follow below specification. Description Remarks SC(A3/P7/VESA4/SP4/M4/WIFI1/LED4) 6±1kgf.cm...

  • Page 20: Back Cover Installation

    TH-55DS630K/M 7.7. Back Cover Installation 1. Install Back cover and fix with screw. Description Remarks SCREW(VESA4/BC19) 6±1 Kgf.cm SCREW(SP4/KEY1/AV3) 6±1 Kgf.cm BACK_COVER...

  • Page 21: Measurements And Adjustments

    TH-55DS630K/M 8 Measurements and Adjustments 8.1. Voltage chart of A-board Set A-Board to a dummy set and check the satisfaction with the specified voltage as following table. Power Supply Name Measurement Point Specification PANEL12V TP4097 11.3V - 13V SUB3.3V TP5400 3.16V - 3.48V...

  • Page 22: Block Diagram

    TH-55DS630K/M 9 Block Diagram STB5 STB5/5VS B5/5 /5VS S12/S5 12/S5 (SD-Data-VCC) (SD-Data-VCC) S9-REG S9-REG Analo log Analog 3.3/1.8 3 3 3 3 / / 1 1 8 8 3.3/1.8 ASIC ASIC UHS-1 UHS-1 < (SDVOLC) < (SDVOLC) AN34043A AN34043A STB3.3V/1.2 .2V_REG STB3.3V/1.2V_REG...

  • Page 23: Wiring Connection Diagram

    TH-55DS630K/M 10 Wiring Connection Diagram 10.1. Wire Dressing 1. Do wire dressing follow below spec. (stick PET tape as shown). 2. Stick tapes and rub evently at lease twice. Description Remarks 60mm  11 PET_TAPE 0.66 110mm  1 PET_TAPE 0.11...
  • Page 24 TH-55DS630K/M...
  • Page 25 TH-55DS630K/M...
  • Page 26 TH-55DS630K/M Description Remarks LVDS CABLE SPONGE (T3xW25xL110) GASKET DS630U Only...
  • Page 27 Model No. : TH-55DS630K/M P-Board (1/2)
  • Page 28 Model No. : TH-55DS630K/M P-Board (2/2)
  • Page 29 Model No. : TH-55DS630K/M LDP-Board (1/2)
  • Page 30 Model No. : TH-55DS630K/M LDP-Board (2/2)
  • Page 31 Model No. : TH-55DS630K/M A-Board (1/14)
  • Page 32 Model No. : TH-55DS630K/M A-Board (2/14)
  • Page 33 Model No. : TH-55DS630K/M A-Board (3/14)
  • Page 34 Model No. : TH-55DS630K/M A-Board (4/14)
  • Page 35 Model No. : TH-55DS630K/M A-Board (5/14)
  • Page 36 Model No. : TH-55DS630K/M A-Board (6/14)
  • Page 37 Model No. : TH-55DS630K/M A-Board (7/14)
  • Page 38 Model No. : TH-55DS630K/M A-Board (8/14)
  • Page 39 Model No. : TH-55DS630K/M A-Board (9/14)
  • Page 40 Model No. : TH-55DS630K/M A-Board (10/14)
  • Page 41 Model No. : TH-55DS630K/M A-Board (11/14)
  • Page 42 Model No. : TH-55DS630K/M A-Board (12/14)
  • Page 43 Model No. : TH-55DS630K/M A-Board (13/14)
  • Page 44 Model No. : TH-55DS630K/M A-Board (14/14)
  • Page 45 Model No. : TH-55DS630K/M K-Board...
  • Page 46 Model No. : TH-55DS630K/M P-Board (Foil Side)
  • Page 47 Model No. : TH-55DS630K/M P-Board (Component Side)
  • Page 48 Model No. : TH-55DS630K/M LDP-Board (Foil Side)
  • Page 49 Model No. : TH-55DS630K/M LDP-Board (Component Side)
  • Page 50 Model No. : TH-55DS630K/M A-Board (Foil Side)
  • Page 51 Model No. : TH-55DS630K/M A-Board (Component Side) 25 / 28...
  • Page 52 Model No. : TH-55DS630K/M K-Board...
  • Page 53 Model No. : TH-55DS630K/M Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks K1KY14BA0484 CONNECTOR K1KY07BA0483 CONNECTOR K1KY04BA0387 CONNECTOR K1MY51BA0526 CONNECTOR C1958 F1G1E103A144 C 0.01UF, 25V C2000 F1G1A105A047 C 1UF, 10V C2001 F1G1H102A830 C 1000PF, 50V...
  • Page 54 Model No. : TH-55DS630K/M Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C5022 F1G1C104A146 C 0.1UF, 16V C5026 F1H1E105A153 C 1UF, 25V C5150 F1G1E103A144 C 0.01UF, 25V C5151 F1G1E103A144 C 0.01UF, 25V C5171 F1G1C103A173 C 0.01UF, 16V...
  • Page 55 Model No. : TH-55DS630K/M Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C6772 F1G1E103A144 C 0.01UF, 25V C6773 F1G1H102A830 C 1000PF, 50V C6774 F1G1C104A146 C 0.1UF, 16V C6775 F1G1C104A146 C 0.1UF, 16V C6777 F1G0J1050007 C 1.0UF, 6.3V...
  • Page 56 Model No. : TH-55DS630K/M Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C7423 F2AZZ2220001 C 2200UF, 240V C7425 F1H1H104B047 C 0.1UF, 50V C7430 F2AZZ4710003 C 470UF, 240V C7432 F1J1C475A225 C 4.7UF, 16V C7434 F1J1C475A225 C 4.7UF, 16V...
  • Page 57 Model No. : TH-55DS630K/M Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C8031 F1J1A106A043 C 10UF, 10V C8032 F1G1C104A146 C 0.1UF, 16V C8034 F1J1A106A043 C 10UF, 10V C8037 F1J1A106A043 C 10UF, 10V C8039 F1G1C104A146 C 0.1UF, 16V...
  • Page 58 Model No. : TH-55DS630K/M Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C8463 F1G1C104A146 C 0.1UF, 16V C8467 F1J1A106A043 C 10UF, 10V C8470 F1G1C104A146 C 0.1UF, 16V C8474 F1J1A106A043 C 10UF, 10V C8475 F1G1C104A146 C 0.1UF, 16V...
  • Page 59 Model No. : TH-55DS630K/M Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks D7316 ERZE08C621CD SURGE ABSORBER D7344 DA2JF2300L DIODE D7345 B0ECKM000053 DIODE D7401 B0JBSL000085 DIODE D7402 B0JBSL000085 DIODE D7404 DA2J10100L DIODE D7405 DA2J10100L DIODE D7411...
  • Page 60 Model No. : TH-55DS630K/M Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks JA15 D0GFR00J0005 M 0 OHM, J, 1/3W JA16 D0GFR00J0005 M 0 OHM, J, 1/3W JA17 D0GFR00J0005 M 0 OHM, J, 1/3W JA18 D0GFR00J0005...
  • Page 61 Model No. : TH-55DS630K/M Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks L7302 J0JYB0000044 COIL L7502 G0C270MA0049 INDUCTOR L7800 J0JYA0000035 BEAD CORE L7802 J0JYA0000035 BEAD CORE L7803 J0JYC0000729 COIL L7804 J0JYC0000729 COIL L7806 G4DYA0000590 TRANSFORMER...
  • Page 62 Model No. : TH-55DS630K/M Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks Q7806 B1ADPG000002 TRANSISTOR Q7807 B1ADPG000002 TRANSISTOR Q7808 B1ADPG000002 TRANSISTOR Q7809 B1CERL000044 TRANSISTOR Q7810 B1CERL000044 TRANSISTOR R0904 D0GA473JA039 M 47K OHM, J, 1/16W R0905...
  • Page 63 Model No. : TH-55DS630K/M Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R3117 D0GA102JA039 M 1K OHM, J, 1/16W R3118 D0GA473JA039 M 47K OHM, J, 1/16W R3132 D0GB103JA065 M 10K OHM, J, 1/10W R3157 D1H82204A042...
  • Page 64 Model No. : TH-55DS630K/M Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R4907 D0GA102JA039 M 1K OHM, J, 1/16W R4908 D0GA102JA039 M 1K OHM, J, 1/16W R4917 D0GAR00JA039 M 0 OHM, 1/16W R4918 D0GAR00JA039 M 0 OHM, 1/16W...
  • Page 65 Model No. : TH-55DS630K/M Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R6760 D0GA332JA039 M 3.3K OHM, J, 1/16W R6761 D0GA332JA039 M 3.3K OHM, J, 1/16W R6804 D0GAR00JA039 M 0 OHM, 1/16W R6805 D0GAR00JA039 M 0 OHM, 1/16W...
  • Page 66 Model No. : TH-55DS630K/M Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7307 D0GD562JA052 M 5.6K OHM, J, 1/8W R7308 D0GD222JA052 M 2.2K OHM, J, 1/8W R7311 D0XB106JA018 M 10M OHM, J, 1/16W R7312 D0GDR00J0004...
  • Page 67 Model No. : TH-55DS630K/M Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7804 D1BD2R40A066 M 2.4 OHM, F, 1/10W R7805 D1BD2R40A066 M 2.4 OHM, F, 1/10W R7806 D1BD2R40A066 M 2.4 OHM, F, 1/10W R7807 D1BD2R40A066 M 2.4 OHM, F, 1/10W...
  • Page 68 Model No. : TH-55DS630K/M Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7890 D0AF391JA112 M 390 OHM, J, 1/2W R7990 D0GD225JA052 M 2.2M OHM, J, 1/8W R7991 D0GD225JA052 M 2.2M OHM, J, 1/8W R7992 D0GD225JA052 M 2.2M OHM, J, 1/8W...
  • Page 69 Model No. : TH-55DS630K/M Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R8817 D0GA103JA039 M 10K OHM, J, 1/16W R8819 D0GA103JA039 M 10K OHM, J, 1/16W R8820 D0GA103JA039 M 10K OHM, J, 1/16W R8831 D0GA103JA039...
  • Page 70 Model No. : TH-55DS630K/M Exploded View...
  • Page 71 Model No. : TH-55DS630K/M Packing...
  • Page 72 Model No. : TH-55DS630K/M Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks K1HY05YY0232 WIFI USB CABLE L0EYAA000086 SPEAKER L5EDDYY00855 LCD PANEL N2QAYB001008 REMOTE_TRANSMITTER N5HBZ0000114 WIFI_MODULE TBX5ZA03303A KEY BUTTON BRACKET Pedestal Assembly to TV Screw THE5ZL002N...

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