Panasonic TH-55CS630M Service Manual
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Panasonic TH-55CS630M Service Manual

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TH-55CS630M
Model No.
Chassis:
KM28
Destination:
MIDDLE EAST
ORDER NO. MTV1503364CE
LED TV
© Panasonic Corporation 2015.

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Summary of Contents for Panasonic TH-55CS630M

  • Page 1 ORDER NO. MTV1503364CE LED TV TH-55CS630M Model No. Chassis: KM28 Destination: MIDDLE EAST © Panasonic Corporation 2015.

  • Page 2: Table Of Contents

    TH-55CS630M TABLE OF CONTENTS PAGE PAGE 1 Safety Precautions -----------------------------------------------3 1.1. General Guidelines ----------------------------------------3 1.1.1. Leakage Current Cold Check ----------------------3 1.1.2. Leakage Current Hot Check (See Figure 1.)----------------------------------------------------------3 2 Warning --------------------------------------------------------------4 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices ----------4 2.2.

  • Page 3: Safety Precautions

    TH-55CS630M 1 Safety Precautions 1.1. General Guidelines 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.

  • Page 4: Warning

    TH-55CS630M 2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.

  • Page 5: About Lead Free Solder (Pbf)

    TH-55CS630M 2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu).

  • Page 6: Service Navigation

    TH-55CS630M 3 Service Navigation 3.1. Service Hint Board Name Main Device Remarks A BOARD TUN, OFDM, ADV, sLD8A, STBY EEP Repairable P BOARD Power Supply, LED Driver, SW Repairable K BOARD LED/ RM/ CATSR Repairable LDP BOARD DC/DC+LED Driver Repairable...

  • Page 7: Specifications

    TH-55CS630M 4 Specifications Dimensions (W  H  D) 1 244 mm  770 mm  235 mm (With Pedestal) 1 244 mm  721 mm  68 mm (TV only) Mass Net (With Pedestal) Net (TV only) Power source...
  • Page 8 TH-55CS630M Operating Conditions Temperature : 0°C - 40°C Humidity : 20 % - 80 % RH (non-condensing) Built-in wireless LAN Standard compliance and Frequency range* IEEE802.11a/n 5.15 GHz -5.35 GHz, 5.47 GHz -5.85 GHz IEEE802.11b/g/n 2.40 GHz -2.4835 GHz Security...

  • Page 9: Service Mode

    TH-55CS630M 5 Service Mode 5.1. How to enter into Service Mode 5.1.1. Purpose After exchange parts, check and adjust the contents of adjustment mode. While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds.

  • Page 10: Display Of Sos History

    TH-55CS630M 5.1.5. Display of SOS History SOS History (Number of LED blinking) indication. From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment. This indication except 2nd and 1st occurrence after shipment will be cleared by [Self-check indication and forced to factory shipment setting].

  • Page 11: Troubleshooting Guide

    TH-55CS630M 6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access 6.1.2. Self-check indication only Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds.

  • Page 12: Power Led Blinking Timing Chart

    TH-55CS630M 6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality occurs, the protection circuit will operate and reset the unit to stand by mode. During this time, the defective block can be identified by the number of blinking times of the Power LED on the front panel of the unit as follow: Blinking times Contents &...

  • Page 13: Lcd Panel Test Mode

    TH-55CS630M 6.4. LCD Panel test mode Purpose: To find the possible failure point where in LCD Panel or Printed Circuit Board when the abnormal picture is displayed. How to Enter: While pressing [VOLUME ( - )] button of the main unit, press [OPTION] button of the remote control three times within 2 seconds.

  • Page 14: Disassembly And Assembly Instructions

    TH-55CS630M 7 Disassembly and Assembly Instructions 7.1. Barrier & Bottom Mtg 1. Fix PCB barrier. 2. Fix Bottom mtg. Description Remarks P-PCB BARRIER BOTTOM METAL SPACER P-PCB...

  • Page 15: Vesa & Led Panel

    TH-55CS630M 7.2. Vesa & LED Panel 1. Fix vesa metal, LED PANEL. Description Remarks VESA METAL LED PANEL LED PANEL CASE K-BOARD SPONGE(LED)

  • Page 16: Pcb Install

    TH-55CS630M 7.3. PCB Install 1. Fix All PCB. 2. Fix Bottom AV Bracket & Side AV Bracket. Description Remarks SIDE AV BRACKET A-PCB BRACKET SPACER...

  • Page 17: Key Btn & Speaker

    TH-55CS630M 7.4. Key Btn & Speaker 1. Fix Key Button Bracket. 2. Fix speaker bracket & speaker L & R. Description Remarks KEY BUTTON BRACKET SP BRACKET LOWER L SP BRACKET LOWER R SPEAKER L/R SCREW(SP2) 6 ± 1kgf.cm FELT...

  • Page 18: Wifi Installation

    TH-55CS630M 7.5. WiFi Installation 1. Fix Wifi bracket. Description Remarks WIFI METAL WIFI MODULE BOTTOM BACK COVER FELT...

  • Page 19: Tightening Screw

    TH-55CS630M 7.6. Tightening Screw 1. Fix screw follow below specification. Description Remarks SC(A3/P7/VESA4/SP4/M4/WIFI2/ 6 ± 1kgf.cm LED4)

  • Page 20: Back Cover Installation

    TH-55CS630M 7.7. Back Cover Installation 1. Install Back cover and fix with screw. Description Remarks SCREW(VESA4/BC19) 6 ± 1 Kgf.cm SCREW(SP4/KEY1/AV3) 6 ± 1 Kgf.cm BACK COVER...

  • Page 21: Handling Spec

    TH-55CS630M 7.8. Handling SPEC ■ Moving the LCD module The module should be handle by two people and hold on that top and bottom long side by both hands without module warping. Never handle the module with keeping horizontal position when moving the module in order to avoid internal damage and deformation.

  • Page 22: Measurements And Adjustments

    TH-55CS630M 8 Measurements and Adjustments 8.1. Voltage chart of A-board Set A-Board to a dummy set and check the satisfaction with the specified voltage as following table. Power Supply Name Measurement Point Specification PANEL12V TP4097 11.3V - 13V SUB3.3V TP5400 3.16V - 3.48V...

  • Page 23: Block Diagram

    TH-55CS630M 9 Block Diagram STB5 STB5/5VS B5/5 /5VS S12/S5 12/S5 (SD-Data-VCC) (SD-Data-VCC) S9-REG S9-REG Analo log Analog 3.3/1.8 3 3 3 3 / / 1 1 8 8 3.3/1.8 ASIC ASIC UHS-1 UHS-1 < (SDVOLC) < (SDVOLC) AN34043A AN34043A STB3.3V/1.2 .2V_REG STB3.3V/1.2V_REG...

  • Page 24: Wiring Connection Diagram

    TH-55CS630M 10 Wiring Connection Diagram 10.1. Wire Dressing 1 1. Do wire dressing follow below spec. (stick PET tape as shown) 2. Stick tapes and rub evently at lease twice. Description Remarks 60mm  9 PET TAPE 0.54 110mm  1 PET TAPE 0.11...

  • Page 25: Wire Dressing

    TH-55CS630M 10.2. Wire Dressing 2 Description Remarks LVDS CABLE SPONGE...
  • Page 26 Model No.: TH-55CS630M P-Board (1/2)
  • Page 27 Model No.: TH-55CS630M P-Board (2/2)
  • Page 28 Model No.: TH-55CS630M LDP-Board (1/2)
  • Page 29 Model No.: TH-55CS630M LDP-Board (2/2)
  • Page 30 Model No.: TH-55CS630M A-Board (1/15)
  • Page 31 Model No.: TH-55CS630M A-Board (2/15)
  • Page 32 Model No.: TH-55CS630M A-Board (3/15)
  • Page 33 Model No.: TH-55CS630M A-Board (4/15)
  • Page 34 Model No.: TH-55CS630M A-Board (5/15)
  • Page 35 Model No.: TH-55CS630M A-Board (6/15)
  • Page 36 Model No.: TH-55CS630M A-Board (7/15)
  • Page 37 Model No.: TH-55CS630M A-Board (8/15)
  • Page 38 Model No.: TH-55CS630M A-Board (9/15)
  • Page 39 Model No.: TH-55CS630M A-Board (10/15)
  • Page 40 Model No.: TH-55CS630M A-Board (11/15)
  • Page 41 Model No.: TH-55CS630M A-Board (12/15)
  • Page 42 Model No.: TH-55CS630M A-Board (13/15)
  • Page 43 Model No.: TH-55CS630M A-Board (14/15)
  • Page 44 Model No.: TH-55CS630M A-Board (15/15)
  • Page 45 Model No.: TH-55CS630M K-Board...
  • Page 46 Model No.: TH-55CS630M P-Board (Foil Side)
  • Page 47 Model No.: TH-55CS630M P-Board (Component Side)
  • Page 48 Model No.: TH-55CS630M LDP-Board (Foil Side)
  • Page 49 Model No.: TH-55CS630M LDP-Board (Component Side)
  • Page 50 Model No.: TH-55CS630M A-Board (Foil Side)
  • Page 51 Model No.: TH-55CS630M A-Board (Component Side)
  • Page 52 Model No.: TH-55CS630M K-Board...
  • Page 53 Model No.: TH-55CS630M Parts Location...
  • Page 54 Model No.: TH-55CS630M Packing Exploded View...
  • Page 55 Model No. : TH-55CS630M Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks K1KY14BA0484 CONNECTOR K1KY07BA0483 CONNECTOR K1KY04BA0387 CONNECTOR K1MY51BA0526 CONNECTOR C1958 F1G1E103A144 C 0.01UF 25V C2000 F1G1A105A107 C 1UF, 10V C2001 F1G1H102A946 C 1000PF, 50V...
  • Page 56 Model No. : TH-55CS630M Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C5022 F1G1C104A173 C 0.1UF, 16V C5026 F1H1E105A153 C 0.1UF, 25V C5150 F1G1E103A144 C 0.01UF 25V C5151 F1G1E103A144 C 0.01UF 25V C5171 F1G1C103A173 C 0.01UF, 16V...
  • Page 57 Model No. : TH-55CS630M Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C6772 F1G1E103A144 C 0.01UF 25V C6773 F1G1H102A946 C 1000PF, 50V C6774 F1G1C104A173 C 0.1UF, 16V C6775 F1G1C104A173 C 0.1UF, 16V C6777 F1G0J105A070 C 1UF, 16V...
  • Page 58 Model No. : TH-55CS630M Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C7425 F1H1H104B047 C 0.1UF, 50V C7430 F2AZZ4710003 C 470UF , 240V C7432 F1J1C475A225 C 4.7UF, 16V C7434 F1J1C475A225 C 4.7UF, 16V C7436 F1H1H104B047 C 0.1UF, 50V...
  • Page 59 Model No. : TH-55CS630M Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C8034 F1J1A106A043 C 10UF, 10V C8037 F1J1A106A043 C 10UF, 10V C8039 F1G1C104A173 C 0.1UF, 16V C8042 F1G1C104A173 C 0.1UF, 16V C8044 F1G1C104A173 C 0.1UF, 16V...
  • Page 60 Model No. : TH-55CS630M Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C8470 F1G1C104A173 C 0.1UF, 16V C8474 F1J1A106A043 C 10UF, 10V C8475 F1G1C104A173 C 0.1UF, 16V C8476 F1J1A106A043 C 10UF, 10V C8478 F1G1C104A173 C 0.1UF, 16V...
  • Page 61 Model No. : TH-55CS630M Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks D7401 B0JBSL000085 DIODE D7402 B0JBSL000085 DIODE D7404 DA2J10100L DIODE D7405 DA2J10100L DIODE D7411 DA2J10100L DIODE D7415 B0JDSG000009 DIODE D7416 B0JDSG000009 DIODE D7502 B0JCPE000051...
  • Page 62 Model No. : TH-55CS630M Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks JA18 D0GFR00J0005 M 0 Ohm, J, 1/3W JA19 D0GFR00J0005 M 0 Ohm, J, 1/3W D0GFR00J0005 M 0 Ohm, J, 1/3W D0GFR00J0005 M 0 Ohm, J, 1/3W...
  • Page 63 Model No. : TH-55CS630M Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks L7802 J0JYA0000035 BEAD CORE L7803 J0JYC0000729 COIL L7804 J0JYC0000729 COIL L7806 G4DYA0000590 TRANSFORMER L7808 J0JYA0000035 BEAD CORE L7810 J0JYA0000035 BEAD CORE L8001 J0JCC0000287...
  • Page 64 Model No. : TH-55CS630M Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R0904 D0GA473JA023 M 47K Ohm, J, 1/16W R0905 D0GA101JA023 M 100 Ohm, J, 1/16W R0906 D0GA101JA023 M 100 Ohm, J, 1/16W R0907 D0GA101JA023...
  • Page 65 Model No. : TH-55CS630M Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R3164 D0GA104JA023 M 100K Ohm, J, 1/16W R3167 D0GA333JA023 M 33K Ohm, J, 1/16W R3168 D0GA333JA023 M 33K Ohm, J, 1/16W R3171 D0GA332JA023 M 3.3K Ohm, J, 1/16W...
  • Page 66 Model No. : TH-55CS630M Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R4955 D0GA103JA023 M 10K Ohm, J, 1/16W R4956 D0GA102JA023 M 1K Ohm, J, 1/16W R4958 D0GA103JA023 M 10K Ohm, J, 1/16W R4980 D0GB332JA065 M 3.3K Ohm, J, 1/10W...
  • Page 67 Model No. : TH-55CS630M Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R6812 D0GA680JA023 M 68 Ohm, J, 1/16W R6813 D0GA680JA023 M 68 Ohm, J, 1/16W R6818 D0GA680JA023 M 68 Ohm, J, 1/16W R6840 D0GA471JA023...
  • Page 68 Model No. : TH-55CS630M Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7318 D0GB474JA065 M 470K Ohm, J, 1/10W R7319 D0GD473JA052 M 47K Ohm, J, 1/8W R7321 D0GD2R2JA106 M 2.2 Ohm, J, 1/8W R7322 D0GD2R2JA106 M 2.2 Ohm, J, 1/8W...
  • Page 69 Model No. : TH-55CS630M Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7808 D1BD2R40A066 M 2.4 Ohm, F, 1/10W R7809 D1BD2R40A066 M 2.4 Ohm, F, 1/10W R7810 D1BD2R40A066 M 2.4 Ohm, F, 1/10W R7811 D1BD2R40A066 M 2.4 Ohm, F, 1/10W...
  • Page 70 Model No. : TH-55CS630M Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7993 D0GD225JA052 M 2.2M Ohm, J, 1/8W R7994 D0GD225JA052 M 2.2M Ohm, J, 1/8W R7995 D0GD225JA052 M 2.2M Ohm, J, 1/8W R7996 D0GD225JA052 M 2.2M Ohm, J, 1/8W...
  • Page 71 Model No. : TH-55CS630M Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R8850 D0GA331JA023 M 330 Ohm, J, 1/16W R8851 D1BB7151A073 M 7.15K Ohm, J, 1/10W R8852 D0GA102JA023 M 1K Ohm, J, 1/16W R8853 D0GA182JA023 M 1.8K Ohm, J, 1/16W...
  • Page 72 Model No. : TH-55CS630M Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks K1HY05YY0251 WIFI USB CABLE K2CT2YY00107 AC CORD L0EYAA000086 SPEAKER L5EDDYY00716 LCD PANEL N2QAYB000934 REMOTE TRANSMITTER N5HBZ0000109 WIFI MODULE TBL5ZX09041 STAND METAL ASSEMBLY TBM4GD5973...

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