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Summary of Contents for Ford FG4650
- Page 1 Model: FG4650 ITEM#: F10360R991 Generator OPERATOR’S MANUAL Warning: The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. www.fordpower.cc...
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Page 2: Table Of Contents
TABLE OF CONTENTS Introduction....................................3 Product Specifications..............................3 Parts Ordering / Customer Service..........................3 Safety Rules.....................................4 Safety Symbols................................4 Safety Instructions ..............................4 Features....................................7 Assembly....................................9 Unpacking ..................................9 Packing List .................................9 Attaching Wheels................................10 Adding Oil...................................10 Adding Fuel................................10 Connecting Generator to an Electrical System......................11 Operation....................................12 Grounding the Generator ............................12 How to Start Engine..............................12 How to Stop Engine..............................13 Receptacles................................13... -
Page 3: Introduction
INTRODUCTION Thank you for purchasing this superior quality portable generator from Ford Power Equipment. When operating and maintaining this product as instructed in this manual, your generator will give you many years of reliable service. Product Specifications: This generator is an engine-driven, revolving field, alternating current (AC) portable generator. It is designed to supply electrical power to operate tools, appliances, camping equipment, lighting, or serve as a back up power source during power outages. -
Page 4: Safety Rules
SAFETY RULES Safety Symbols Indicates a potentially hazardous WARNING! situation which could result in serious injury or death if not avoided. Indicates a potentially hazardous CAUTION! situation which could result in damage to equipment or property. Toxic Fumes Risk of fire Risk of explosion Risk of electric shock Hot surface... - Page 5 SAFETY RULES Never exceed generator’s wattage / amperage capacity. This could damage the generator WARNING! and / or connected electrical devices. • Check operating voltage and frequency requirements of all electrical devices prior to plugging them into the generator. Never start or stop engine with electrical devices plugged in to the receptacles. Failure to do WARNING! so could damage the generator and / or connected electrical devices.
- Page 6 Never transport or make adjustments to this unit while it is running. • Never insert objects through cooling slots. Never operate this unit if there are any broken or missing parts and only use Ford Power WARNING! Equipment replacement parts specifically designed for this unit.
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Page 7: Features
FEATURES A - Engine ON/OFF Switch (Must be ON to start engine) E - 12V DC Receptacle B - Hour Meter F - Circuit Protectors C - One 120V AC 20 Amp GFCI Duplex Receptacle D - One 120V AC 30 Amp Twist Lock (L5-30R) - Page 8 FEATURES G - Fuel Tank Vapor Vent N - Fuel Tank H - Handle O - Fuel Valve (ON/OFF) I - Control Panel P - No Flat Foam Filled Tires J - Choke Lever Q - Oil Fill and Dipstick K - Recoil Starter Grip L - Air Filter M - Support Foot...
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Page 9: Assembly
ASSEMBLY Unpacking 1. Place box on a level surface. 2. Remove all items from box except the generator. Make sure all items listed on the packing list are included and not damaged. 3. Cut down the sides of the box being careful to avoid hitting the generator. 4. -
Page 10: Attaching Wheels
ASSEMBLY Remove Shipping Bracket (See fig 1) • Remove and discard the RED shipping bracket and mounting hardware before starting the Generator. Attaching Wheels (See fig 2) • Parts needed - 2 wheels, 2 axles, 2 hair pins, 4 washers, 2 hub caps and 2 self-tapping screws. •... -
Page 11: Connecting Generator To An Electrical System
ASSEMBLY You must add oil before first operating this generator. Always check oil level before each CAUTION! operation. DO NOT USE E15 OR E85 FUEL IN THIS UNIT. IT IS A VIOLATION OF FEDERAL LAW AND WILL DAMAGE THE UNIT AND VOID YOUR WARRANTY. Fig 3 Fig 4 Fig 5... -
Page 12: Operation
OPERATION Grounding the Generator (See fig 6) The ground terminal located on the back of the generator frame must always be used to connect generator to a driven ground rod. Connect the ground terminal to the driven ground rod with a No 8 AWG (American Wire Gauge) copper wire. The wire connects to the terminal between the lock washer and nut. -
Page 13: How To Stop Engine
OPERATION CHOKE CHOKE LEVER Fig 7 Fig 8 WAIT 5sec CHOKE CHOKE LEVER Fig 9 Fig 10 How to Stop Engine (See fig 11-13) • All loads MUST be disconnected from the generator. Never start or stop the engine with electrical devices plugged in to the receptacles. -
Page 14: Don't Overload Generator
OPERATION 120 Volt AC, 20 Amp receptacle • This receptacle has a 20 Amp push-to reset circuit breaker to protect against overload. • Each socket is rated to operate 120 Volt, AC, single phase, 60Hz loads requiring up to 2400 watts (2.4 kW) at 20 Amps. •... -
Page 15: Wattage Reference Guide
OPERATION Wattage Reference Guide (Wattages listed are just approximations. Check electronic device for actual wattage) Essentials Rated Watts Surge Watts Bathroom Rated Watts Surge Watts 75W Light Bulbs 75 each 75 each Hair Dryer 1250 18 CU Ft Refrigerator / Freezer 2200 Curling Iron 1500... -
Page 16: Charging A 12 Volt Battery
OPERATION Power Management • Start engine without anything connected to generator. • When engine has stabilized, plug in and turn on first load. It is strongly recommended to plug in devices with the largest output first and the smallest output last to help prevent overloading the generator. •... -
Page 17: Maintenance
MAINTENANCE Creating a Temporary Cold Weather Shelter In an emergency, the original shipping carton can be used as a temporary shelter. The shelter should hold enough heat created by the generator to prevent icing. Cut off all flaps. Cut off one of the long sides of the carton to expose the units muffler and exhaust. Do not enclose the muffler / exhaust side of the generator. -
Page 18: Changing Oil
MAINTENANCE Changing Oil (See Fig 16) • Run the Generator until the Engine is warm. • Place generator on a level surface. • Remove the crankcase dipstick. • Place an oil pan underneath the oil drainage bolt to collect used oil. •... - Page 19 MAINTENANCE Spark Arrestor (See Fig 19) • Inspect the spark arrestor for breaks or holes. Replace if necessary. To purchase a replacement spark arrestor contact PULSAR customer service. • Use a brush to remove carbon deposits from the spark arrestor screen as needed. •...
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Page 20: How To Store
MAINTENANCE Draining the fuel tank • Turn the engine OFF. • Turn the fuel valve to the OFF position. • Push the fuel valve knob through the valve holder bracket allowing you to access the petcock. • Remove the fuel line that leads to the carburetor from the petcock by squeezing the ends of the hose clamps and sliding the fuel line off. -
Page 21: Troubleshooting
TROUBLESHOOTING Problem Cause Solution Engine is running, but AC output is not 1. Open circuit breaker 1. Reset circuit breaker available 2. Poor connection 2. Check and repair 3. Defective cord set 3. Check and repair 4. Connected device is faulty 4. -
Page 22: Diagrams
FG4650 Wiring Diagram... -
Page 23: Warranty
From the date of original purchase, Ford Power Equipment warrants to the original purchaser that each portable generator sold shall be free from defect in material and workmanship for the items and time period set forth below. Ford Power Equipment, at its discretion agrees to repair or replace any defective part that upon examination, inspection, and testing by a Ford Power Equipment authorized service dealer, is found to be detective within the original warranty period. - Page 24 Take the original receipt and product to the place of purchase or mail the original receipt and product to the address found on the web site if purchased on-line. You can also locate your nearest Ford Power Equipment dealer for service or warranty questions by calling toll free at 1-888-863-7589 Mon-Fri 7:00 AM to 4:00 PM Eastern Standard Time.
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