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KidKraft YELLOWSTONE Installation And Operating Instructions Manual
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KidKraft YELLOWSTONE Installation And Operating Instructions Manual

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YELLOWSTONE LODGE PLAYSET –
INSTALLATION AND OPERATING INSTRUCTIONS
Yellowstone Lodge
Safety Zone
23'-8"
36'-9"
KidKraft, Inc.
4630 Olin Road
Dallas, Texas 75244 USA
customerservice@kidkraft.com
canadacustomerservice@kidkraft.com
1.800.933.0771
972.385.0100
For online parts replacement visit
https://parts.kidkraft.com/
WARNING
them to any future owner of this play system. Manufacturer contact information provided
below.
OBSTACLE FREE SAFETY ZONE - 36'9" x 27'10" area requires Protective Surfacing. See page 3.
MAXIMUM VERTICAL FALL HEIGHT - 6'9"
CAPACITY - 15 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.9 kg) per child.
27'-10"
11'-5"
RESIDENTIAL HOME USE ONLY. Not intended for public areas such as schools, churches,
nurseries, day cares or parks.
KidKraft Netherlands BV
Olympisch Stadion 29
1076DE Amsterdam
The Netherlands
europecustomerservice@kidkraft.com
+31 20 305 8620 M-F from 09:00 to 17:30
(GMT+1)
For online parts replacement visit
https://parts.kidkraft.eu/
F24866
To reduce the risk of serious injury or death, you
must read and follow these instructions. Keep
and refer to these instructions often and give
Table of Contents
Warnings and Safe Play Instructions . . . . . . . . . . .pg. 2
Protective Surfacing Guidelines . . . . . . . . . . . . . . . .pg. 3
Instructions for Proper Maintenance . . . . . . . . . . .pg. 4
About Our Wood – Limited Warranty . . . . . . . . . .pg. 5
Keys to Assembly Success . . . . . . . . . . . . . . . . . . . . . .pg. 7
Part ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 8-17
Step by Step Instruction . . . . . . . . . . . . . . .. pg. 18-93
Installation of I.D./Warning Plaque . . .. . . .Final Step
9404866
Rev 06/27/2019
15-20 Hrs
Two person
assembly

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  • Page 1 F24866 YELLOWSTONE LODGE PLAYSET – INSTALLATION AND OPERATING INSTRUCTIONS Yellowstone Lodge WARNING Safety Zone To reduce the risk of serious injury or death, you must read and follow these instructions. Keep and refer to these instructions often and give them to any future owner of this play system. Manufacturer contact information provided below.
  • Page 2 Warnings and Safe Play Instructions CONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using this play system.
  • Page 3 Protective Surfacing - Reducing Risk of Serious Head Injury From Falls One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM F1292.
  • Page 4 Instructions for Proper Maintenance Your KidKraft Play System is designed and constructed of quality materials with your child’s safety in mind. As with all outdoor products used by children, it will weather and wear. To maximize the enjoyment, safety and life of your Play Set, it is important that you, the owner, properly maintain it.
  • Page 5 About Our Wood KidKraft Premium Play Systems uses 100% FSC wood. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering which can change the appearance of your set.
  • Page 6 Keys to Assembly Success Tools Required • Tape Measure • #1 Phillips, #2 Robertson • Open End Wrench • 3/16” Hex Key • Carpenters Level and Screwdriver (1/2” & 9/16”) • 8’ Step Ladder • Carpenters Square • Ratchet with extension •...
  • Page 7 Your Key To Quick Assembly SORTING WOOD PARTS INTO EACH ASSEMBLY STEP WILL SAVE TIME! Step Step Step SAVE TIME - TIP #1: Wood parts are found in Box 2, 3, 4 & 5. Open each box with wood parts and look for the Key Number stamped on the end of the wood part (see chart below).
  • Page 8 (3320329) (3724939) 1x - Frame (9200193) Yellow - Canopy 1x - Rebar Ground (9754900) Stake (6 Pk) 1x - KidKraft ID (3200318) Plaque (9320374) 1x - Space Glider Body - Glider Hanger (2pk) 1x -Kidkraft Logo Plaque (3200105) (3320268) Yellow...
  • Page 9 Main Clubhouse Box Part Identification (Reduced Part Size) BOX 1, 2 of 4 1pc. - 2627 2pc. - 2618 Front Back 1pc. - 2639 SW Wall Panel 1¼ x 42 x 87" Panel 1¼ x 42 x 87" Back Roof Panel 1¼ x 36¾ x 44" Box 2 - 37632627 Box 2 - 37632618 Box 2 - 37632639...
  • Page 10 Main Clubhouse Box Hardware Identification (Actual Size) BOX 1, 2 of 4 10pc. TN1 - 1/4" T - Nut 5pc. FW0 - 3/16" Flat Washer - (51103100) 5pc. LW2 - 5/16" Lock Washer - (51303300) (54503200) 12pc. FW1 - 1/4" Flat Washer - (51103200) 8pc.
  • Page 11 Main Clubhouse Box BOX 1, 2 of 4 Hardware Identification (Actual Size) 1/4 x 2-1/2" 16pc. WL5 - Wafer Lag Wafer Bolt 5/16 x 3" 3pc. WB7 - - (53613330) - (52613222) Hex Bolt 1/4 x 1-1/2" 4pc. H1 - - (53703212) Hex Bolt 1/4 x 2-3/4"...
  • Page 12 Adventure Tower Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) 3638834 2pc. - 8834 - 23.8 x 82.6 x 216mm - Box Gusset FSC - Box 1 - 3636005 1pc.
  • Page 13 Adventure Tower Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) 1pc. - 6019 - 15.9 x 133.4 x 596.9mm Rock Bottom - 4pc. - 6010 - 15.9 x 133.4 x 596.9mm Rock Board A - 3636019 3636010 Box 1 -...
  • Page 14 Adventure Tower 3636031 3636007 3636020 3636000 3636018 3636002 3636026 1x -3 in 1 Bench Set (3320123) 1x -Seat 1x - Corner (9320123) Brace (4 Pk) (3200164) (9200311) - Red 2x -Plug (9320703) 1x -Shovel (9320326) 1x - Sand and Water Insert 1x - Rebar Ground (9320105) Stake (2 Pk)
  • Page 15 Adventure Tower Hardware Identification (Actual Size) 12pc. FW3 - #8 Flat Washer - (51003500) 13pc. FW0 - 3/16" Flat Washer - (51103100) 39pc. TN1 - 1/4" T - Nut (54503200) 48pc. LW1 - 1/4" Lock Washer - (51303200) 52pc. FW1 - 1/4" Flat Washer - (51103200) 9pc.
  • Page 16 3’ Tunnel and Chin Bar Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) 3639086 2pc. - 9086 - 31.8 x 76.2 x 366.7mm - Tunnel Top - Box 1 - 1pc.
  • Page 17 3’ Tunnel and Chin Bar Hardware Identification (Actual Size) 6pc. FW1 - 1/4" Flat Washer - (51103200) 4pc. LW2 - 5/16" Lock Washer - (51303300) #12 Lock Nut 10pc. LN4 - - (54303600) 4pc. FW2 - 5/16" Flat Washer - (51103300) 4pc.
  • Page 18 Before you discard your cartons fill out the form below. • The carton I.D. stamp is located on the end of each carton. The tracking number is located on the KidKraft ID Plaque (9320374). • Please retain this information for future reference. You will need this information if you contact the Consumer Relations Department.
  • Page 19 Main Fort Assembly Step 2: Bench Assembly A: Open the (2658) Folding Bench Assembly. (fig. 2.1, 2.2 and 2.3) B: Make sure assembly is level then secure with 2 (H1) 1/4 x 1-1/2” Hex Bolts (with lock washer, flat washer and t-nut) per side.
  • Page 20 Step 3: Frame Assembly Part 1 It is important to assemble the frame on a flat, smooth surface. A: Place (2627) SW Wall Panel between 2 (2618) Front Back Panels noticing the panel orientations. The tops and bottoms of the panels should be flush. Make sure the panels are square then using the pilot holes as a guide pre-drill with a 3/16”...
  • Page 21 Step 3: Frame Assembly Part 2 B: Place (2622) End Panel Assembly between both (2618) Front Back Panels noticing the panel orientations. The tops and bottoms of the panels should be flush. Make sure the panels are square then using the pilot holes as a guide pre-drill with a 3/16”...
  • Page 22 Step 4: Floor Assembly Part 1 A: From inside of the assembly centre (2608) Floor Joist over pilot holes in (2622) End Panel Assembly and (2627) SW Wall Panel, 5/8” down from the top of board then attach (2608) Floor Joist to each panel with 2 (S4) #8 x 3”...
  • Page 23 Step 4: Floor Assembly Part 2 B: On both (2618) Front Back Panels attach 1 (2610) Side Joist to the inside of each panel with 2 (H11) 1/4 x 2-3/4” Hex Bolts (with lock washer, flat washer and t-nut) and 4 (S3) #8 x 2-1/2” Wood Screws as shown in fig. 4.4 and 4.5.
  • Page 24 Step 4: Floor Assembly Part 3 C: Starting at (2627) SW Wall Panel place (2648) Floor Board followed by 8 (2609) Floor Boards. Make sure all boards are evenly spaced then attach to (2608) Floor Joist and each (2610) Side Joist with 5 (S2) #8 x 1-1/2” Wood Screws per board.
  • Page 25 Step 5: Attach SW Ground and Diagonal A: Loosely attach 1 (2606) SW Ground to each (2607) Diagonal with 1 (H10) 1/4 x 2-1/4” Hex Bolt (with lock washer, flat washer and t-nut) per board then place each (2607) Diagonal tight and flush to the front of (2627) SW Wall Panel.
  • Page 26 Beam as shown in fig. 6.3. IT IS IMPORTANT THAT THIS BOLT IS ATTACHED. IT WILL MINIMIZE CHECKING OF WOOD. D: Attach KidKraft Plaque to centre of (2614) Engineered Beam (over top of t-nut) using 4 (S18) #6 x 1” Wood Screws. (fig. 6.4) 2614 5/16”...
  • Page 27 Step 7: Swing End Assembly A: Loosely attach 2 (2613) Heavy SW Posts to (2615) SW Upright using 2 (G7) 5/16 x 5-1/2” Hex Bolts (with lock washer, flat washer and t-nut). Notice 2 bolt holes at top of (2615) SW Upright and orientation of angle. (fig.
  • Page 28 Step 8: Attach Swing End to Swing Beam A: Place Swing End Assembly against Swing Beam Assembly then place 1 Beam Bracket on each side of the assembly (they are specific for left and right side) and attach with 5 (G21) 5/16 x 3-3/4” Hex Bolts (with 2 flat washers and 1 lock nut).
  • Page 29 Step 9: Attach Swing Assembly To Fort A: Place Swing Assembly against top of (2627) SW Wall Panel, make sure assembly is level then attach from inside the fort assembly into each L-Beam Bracket with 4 (G8) 5/16 x 2” Hex Bolts (with 2 flat washers and 1 lock nut).
  • Page 30 Step 10: Install Ground Stakes MOVE FORT TO FINAL LOCATION PRIOR TO STAKING FINAL LOCATION MUST BE LEVEL GROUND A: In the 5 places shown in (fig. 10.1) drive the Rebar Ground Stakes 13” into the ground against outside front corner of (2622) End Panel Assembly, on both (2607) Diagonals and both (2613) Heavy SW Posts.
  • Page 31 Step 11: Install Upper and Lower Jambs A: In the upper opening of (2622) End Panel Assembly place 1 (2602) Upper Jamb so it measures 17” to the inside of each post then attach with 2 Jamb Mounts using 4 (S0) #8 x 7/8” Truss Screws per mount. (fig. 11.1, 11.3, 11.4 and 11.5) B: In the lower opening of the front (2618) Front Back Panel place 1 (2601) Lower Jamb so it measures 17”...
  • Page 32 Step 12: Install Window and Wall Inserts Part 1 - Front Wall A: In the lower openings of the front (2618) Front Back Panel install 1 (649A) Short Half Wall with 4 (S0) #8 x 7/8” Truss Screws and 1 (2649) Lower Window Insert with 9 (S0) #8 x 7/8” Truss Screws. (fig. 12.1, 12.2, 12.3 and 12.4) B: In the upper openings of the front (2618) Front Back Panel install 2 MOD 3-Pane Transoms with 4 (S0) #8 x 7/8”...
  • Page 33 Step 12: Install Window and Wall Inserts Part 2 - Left Side C: On the (2622) End Panel Assembly, on the left side of the assembly install 1 (649A) Short Half Wall in the upper left opening with 4 (S0) #8 x 7/8” Truss Screws. (fig. 12.6 and 12.7) Fig.
  • Page 34 Step 12: Install Window and Wall Inserts Part 3 - Left Side A: From inside the fort place the (6039) Lower Tunnel Insert into the bottom of the opening in the tunnel entrance as shown in fig. 12.8 and 12.9. Attach to the Wall Supports using 4 (S0) #8 x 7/8” Truss Screws. (fig. <-- outside view, 12.9 and 12.10) Lower Tunnel Insert in m...
  • Page 35 Step 12: Install Window and Wall Inserts Part 4 - Back Side E: In the places shown in fig. (12.11 and 12.12), on the Back of the assembly install 2 (2655) Upper Window Inserts in the upper openings of (2618) Front Back Panel with 9 (S0) #8 x 7/8” Truss Screws per insert and 1 (2665) Half Wall Insert in the lower opening using 4 (S0) #8 x 7/8”...
  • Page 36 Step 13: Clock Assembly A: From the back of the Base Clock insert the Clock Adapter then from the front of the Base Clock place the Hour Hand over the Clock Adapter making sure they line up properly. Press the Minute Hand over the Hour Hand and connect with the Clock Screw.
  • Page 37 Step 14: Rock Wall Assembly Fig. 14.1 Note: The holes in the rock boards 0349 must orient to the 2603 2603 2604 top of the boards. 2604 2604 2605 7-5/8” x 4 per Approx board Note: Gaps between boards 2-1/4”, not to exceed 2-3/8”...
  • Page 38 Step 15: Attach Rock Wall Assembly to Fort Part 1 A: On the Front of the assembly place Rock Wall Assembly centred in the left opening of (2618) Front Back Panel and flush as shown in (fig. 15.1 and 15.2). Attach (0349) Rock Rails to the panel using 4 (S11) #8 x 2” Wood Screws.
  • Page 39 Step 15: Attach Rock Wall Assembly to Fort Part 2 C: Drive 1 Rebar Ground Stake 13” into the ground against outside (0349) Rock Rail then attach with 1 (S7) #12 x 2” Pan Screw. Be careful not to hit the washer while hammering stake into the ground as this could cause the washer to break off.
  • Page 40 Step 16: Cafe Table Assembly A: Place (2612) Table Support flush to the notched out ends of (2611) Table Top and attach with 4 (S7) #12 x 2” Pan Screws as shown in fig. 16.1. B: Place Table Top Assembly tight in the opening of (2618) Front Back Panel tight to top of (2665) Half Wall Insert then attach (2612) Table Support to the panel with 2 (S3) #8 x 2-1/2”...
  • Page 41 Step 17: Attach Cafe Canopy to Fort A: Feed Cafe Canopy Frame through the pocket of the Cafe Canopy. (fig. 17.1) B: With a helper hold the Canopy against the fort, centred on (2618) Front Back Panel (fig. 17.2), make sure the Cafe Canopy is smooth and tight then attach to the panel with 1 (S5) #8 x 1/2”...
  • Page 42 Step 18: Attach Slide to Fort A: Place Slide in the centre of the (2618) Front Back Panel opening at the front of the fort, pre-drill with a 1/8” drill bit then attach slide to fort through the panel using 3 (S7) #12 x 2” Pan Screws. (fig. 18.1, 18.2 and 18.3) Fig.
  • Page 43 Step 19: Roof Support Assembly A: Attach 1 (2617) Roof Support to a second (2617) Roof Support at peak using 1 (S4) #8 x 3” Wood Screw. Repeat this step so there are 2 Roof Support Assemblies. (fig. 19.1 and 19.2) Roof Support Assembly Fig.
  • Page 44 Step 20: Roof Assembly Part 1 A: Place (2644) Front Roof Panel against (2639) Back Roof Panel so the tops form a peak then tight to the inside edge of the outside slats attach 1 Narrow Angle Bracket per slat with 2 (S0) #8 x 7/8” Truss Screws per bracket.
  • Page 45 Step 20: Roof Assembly Part 2 C: Place 1 Roof Support Assembly against one side so the peaks meet and the ends of the roof supports are flush with the ends of the roof panels. Attach with 6 (S11) #8 x 2” Wood Screws. (fig. 20.4) D: Attach the second Roof Support Assembly on the opposite side, peaks to meet and ends are flush with 6 (S11) #8 x 2”...
  • Page 46 Step 21: Attach Sky Gable A: Attach 1 Sky Gable to the inside of the (2617) Roof Supports on each side of the Roof Assembly with 4 (S5) #8 x 1/2” Pan Screws per Sky Gable. (fig. 21.1 and 21.2) Sky Gable Fig.
  • Page 47 Step 22: Attach Roof Ends A: Place 2 (2646) Roof Ends flush to the top and right hand side of the panels and 2 (2647) Roof End Lefts flush to the top and left hand side of the panels, measure overhang so it is 4-7/8” then attach with 2 (S11) #8 x 2” Wood Screws and 1 (S4) #8 x 3”...
  • Page 48 Step 23: Attach Roof Assembly to Fort A: With 2 people on the ground and at least 1 person in the fort, lift the Roof Assembly up and over the Back side of the fort. Guide the Roof Assembly onto the fort so all four (2617) Roof Supports sit flush to the front and outside edges of (2646) Roof End and (2647) Roof End Left.
  • Page 49 Adventure Tower Assembly Step 24: Upper Frame Assembly A: Place 1 (6012) Short Post and 1 (6000) Upper Post side by side with the (6012) Short Post on the left side making sure that the notched out end is at the bottom and facing the outside. Place (6023) Roof Side at the top of the posts so that it’s flush and attach using 2 (H2) ¼...
  • Page 50 Step 25: Lower Frame Assembly Part 1 A: Place 1 (6002) Long Post and 1 (6026) Rock Rail side by side with the (6002) Long Post on the left side making sure that the notched out end is at the top and on the inside. It is important to ensure that the angled cut on the (6026) Rock Rail is at the top, facing inwards towards the (6002) Long Post.
  • Page 51 Step 25: Lower Frame Assembly Part 2 C: Place 1 (6002) Long Post and 1 (6026) Rock Rail side by side with the (6002) Long Post on the right side, notched end at the top and facing the inside and the (6026) Rock Rail on the left. Make sure that the angled cut on the (6026) Rock Rail is at the top, facing inwards towards the (6002) Long Post.
  • Page 52 Step 26: Frame Assembly A: Make sure that lower frame assemblies are square then attach 1 (6021) Back Ground to the outside of the (6002) Long Posts using 4 (S11) #8 x 2” Screws (with 3/16” flat washer) making sure that it is flush to the bottom. (Fig. 26.3 & 26.4 ) B: Making sure that it’s flush to the bottom of the (6020) Short Ground and (6018) Long Ground, attach 1 (6019) Rock Bottom to the Rock Rails using 4 (S20) #8 x 1-3/8”...
  • Page 53 Step 27: Floor Assembly A: Place (6003) Floor Joist flush to the underside of the (6013) Floor Board and centred over the pilot holes in the (6034) Floor Back and (0600) Bottom Trim. The angle cut should be flush with the (0600) Bottom trim (Fig.
  • Page 54 Step 28: Climbing Wall Assembly A: Starting with a (6009) Rock Board B at both the top and bottom of the Climbing Wall, alternate between (6010) Rock Boards A and (6009) Rock Boards B making sure that the boards are evenly spaced as shown in (fig. 28.1). Attach using 4 (S20) #8 x 1-3/8”...
  • Page 55 Step 29: Wall Top Assembly Part 1 A: Making sure that assemblies are square, position the Left Wall Assembly onto the lower left assembly as shown in (fig. 29.1 & 29.2). Attach (6002) Long Post to (6012) Short Post using 1 (H12) 1/4 x 3” Hex Bolt (with lock washer, flat washer and t-nut).
  • Page 56 Step 29: Wall Top Assembly Part 2 B: Repeat step A to install the Right Wall Assembly. (fig. 29.3 & 29.4) Before proceeding to the next step ensure Fig. 29.4 that unit is completely Fig. 29.3 square and all hardware is tightened. 6012 6000 flat...
  • Page 57 Step 30: Install Top Back A: On the back side of the assembly install (6028) Top Back using 2 (H8) ¼ x 4-1/4” Hex Bolt (with flat washer, lock washer and t-nut) in the upper hole and 2 (S7) #12 x 2” Pan Screws in the bottom holes. (fig 30.1 & 30.3) B: On the left and right Roof Sides install 2 (S20) #8 x 1-3/8”...
  • Page 58 Step 31: Install Gussets Part 1 A: On the back side of the assembly place 2 (6006) Back Gussets so they meet tightly together to form a point. Center the (6006) Back Gussets on the inside of the (6034) Floor Back making sure the other ends are flush to the Long Posts.
  • Page 59 Step 31: Install Gussets Part 2 C: On the right side of the assembly place 2 (6001) Gussets so that they are flush to the (6017) Floor Support. The upper corner of the front (6001) Gusset should be flush to back of the wall boards while the other (6001) Gusset should butt up against the (6006) Back Gusset previously installed.
  • Page 60 Step 32: Attach Tarp Frame Part 1 A: Place 1 (6024) Tarp End on either side of the (6023) Roof Sides as shown in (Fig. 32.1 & 32.2). Pre-drill with a 1/8” (3.2mm) drill bit and attach from the outside using 4 (S20) #8 x 1-3/8” Wood Screws per side. B: On each inside corner attach a Corner Bracket to the (6024) Tarp Ends and (6023) Roof Sides using 3 (S37) #7 x 5/8”...
  • Page 61 Step 32: Attach Tarp Frame Part 2 C: From inside the assembly using the center holes on the (6023) Roof Sides attach 1 (6008) Tarp Upright per side with 1 (H2) ¼ x 2”Hex Bolt (with flat washer, lock washer and t-nut) per side in the upper holes and 1 (S15) #8 x 1-3/4”...
  • Page 62 Tower Canopy 889 x 117.6mm Step 33: Attach Tower Canopy A: Place Tower Canopy over (6025) Tarp Support making sure bottom edges of Tower Canopy are even on both sides of assembly.(Fig. 33.1) B: Secure one side by attaching Tower Canopy to 1 (6024) Tarp End using 5 (S37) #7 x 5/8” Pan Screws (with #8 flat washer).
  • Page 63 Step 34: Install Flags A: On each end of the (6025) Tarp Support center 1 Flag and attach using 2 (S10) #8 x 1” Pan Screws per side. (Fig. 34.1 &34. 2) flag Fig. 34.1 Fig. 34.2 center in end of Tarp Support center in end of Tarp Support...
  • Page 64 Step 35: Attach Trim A: Flush to the (0600) Bottom Trim and to the outside edge of the (6026) Rock Rail attach 1 (0602) Short Trim on each side of the (6026) Rock Rails with 1 (S20) #8 x 1-3/8” Wood Screw per side in the center hole. (Fig. 35.1 & 35.2) B: Flush to the top of both (0602) Short Trims attach 1 (0601) Side Trim with 4 (S20) #8 x 1-3/8”...
  • Page 65 Step 36: Attach Hand Grips A: Place 1 Hand Grip over the existing holes in (0602) Short Side Trim, making sure that it’s centered and flush to the edges. Pre-drill with a 1/8: (3.2mm) drill bit and attach Hand Grip with 2 (LS2) 1/4 x 2-1/2” Lag Screws (with flat washers).
  • Page 66 Step 37: Attach SL Brace A: On the left side wall, place 1 (6022) SL Brace against the (6017) Floor Support making sure that it’s flush with the top of the floorboards. Attach using 2 (H3) ¼ x 2-1/2” Hex Bolt (with flat washer, lock washer and t-nut). (Fig. 37.1 &...
  • Page 67 Step 38: Attach Tunnel Wall Assembly A: On the left side of the tunnel wall place 1 (6007) Wall Support beside the (6000) Upper Post. The top of the (6007) Wall Support should be behind the (6030) Tunnel Side Top and the bottom end should be on the outside of the (6017) Floor Support.
  • Page 68 Step 39: Attach Rocks to Climbing Wall A: Alternating colours and shapes, attach 1 rock to each rock board using 1 (PB2) ¼ x 1-1/4” Pan Bolt (with ¼” lock washer, 3/16” flat washer and ¼” barrel nut) and 1 (S10) #8 x 1” Pan Screw per rock. (Fig. 39.1 & 39.2 & 39.3) The Pan Screw is placed in the hole beneath the Pan Bolt.
  • Page 69 Step 40: Attach Telescope A: On the Back Wall, center the Telescope and attach to (6028) Top Back with 2 (S20) #8 x 1-3/8” Wood Screws. (fig. 40.1 &40.2) Move Assembly to final location.(fig. 40.3) Fig. 40.2 Telescope Fig. 40.1 6028 Fig.
  • Page 70 3’ Tunnel & Chin Bar Assembly Step 41: Tunnel Frame Assembly Part 1 A: Place 2 (9089) Short Tunnel Side Joists side by side making sure that the pre-drilled holes for the t-nuts are at the bottom. Install 1 t-nut on the inside of all 4 ends. (fig. 41.1 and 41.2) 9089 Fig.
  • Page 71 Step 41: Tunnel Frame Assembly Part 2 B: Place 1 (9086) Tunnel Top at each end of the joists so that they line up with the inside set of pre-drilled holes on the (9089) Short Tunnel Side Joists. Attach using 8 (S4) #8 x 3” Wood Screws. (Fig. 41.3 and 41.4) 9089 Fig.
  • Page 72 Step 42: Install Swing Brackets A: From outside the frame assembly, measure 1-1/4” (31.8mm) in from each end of the (9089) Short Tunnel Side Joists and attach 4 Swing Brackets using 1 (G1) 5/16 x 1-1/2” Hex Bolt (with flat washer and lock washer) per bracket.
  • Page 73 6 boards equally. Wood Parts Hardware Floor Board 15.9 x 85.7 x 428.6mm 9087 32 x #8 x 1-1/2” Wood Screw Floor Board 15.9 x 114.3 x 428.6mm 9092 europecustomerservice@kidkraft.com...
  • Page 74 Step 44: Install Upper Tunnel Insert A: From inside the Adventure Tower measure 1-5/8” (41.3mm) down from the top of the top of the Wall Support as shown in fig. 44.2 and place the (6038) Upper Tunnel Insert into the opening. Attach to the Wall Supports using 4 (S0) #8 x 7/8”...
  • Page 75 Step 45: Attach Tunnel Assembly Frame to Fort A: With a helper, lift the tunnel assembly frame so that it fits between the Adventure Tower and the Fort as shown in fig. 45.1. B: From inside the Fort attach the (9089) Short Tunnel Side Joists to the Wall Supports using 4 (S4) #8 x 3” Wood Screws.
  • Page 76 Step 46: Build Tunnel Assembly Part 1 A: Bend all 4 MOD Tunnel Panels as shown in fig. 46.1. B: Match 2 MOD Tunnel Panels together by making a slight “V” with the pieces so the peak of the “V” faces away from you.
  • Page 77 Step 46: Build Tunnel Assembly Part 2 E: Attach the tops of each Tunnel Side together using 2 (MB1) #12 x ½” Pan Bolts (with #12 Lock Nut) per side. (fig. 46.4 and 46.5) Fig. 46.4 Fig. 46.5 #12 Lock Hardware #12 x 1/2”...
  • Page 78 Step 46: Build Tunnel Assembly Part 3 F: Join the 2 Tunnel Sides together so the tops are tight together and attach with 6 (MB1) #12 x ½” Pan Bolts (with #12 Lock Nut). (Fig. 46.6 and 46.7) Fig. 46.6 Fig.
  • Page 79 Step 47: Attach MOD Tunnel Part 1 A: With a helper, place the MOD Tunnel Assembly into place so that the bottom edge rests on the swing brackets and attach to the (9089) Short Tunnel Side Joists using 12 (S10) #8 x 1” Pan Screws.(fig. 47.1 & 47.2 & 47.3) Fig.
  • Page 80 Step 47: Attach MOD Tunnel Part 2 B: From inside the fort attach 1 (6037) Tunnel Top to the Wall Support using 2 Flat Panel Brackets and 8 (S0) #8 x 7/8” Truss Screws. (Fig. 47.4 and 47.5) Flat Panel Bracket Fig.
  • Page 81 Step 48: Secure Tunnel to Entrances A: Make sure tunnel is tight to both entrances. From inside the tower entrance and the fort entrance attach the tunnel with 8 (S10) #8 x 1” Pan Screws per side. (fig. 48.1 and 48.3) B: From outside the assembly on the fort side attach the Tunnel to the (6037) Tunnel Top using 4 (S0) #8 x 7/8”...
  • Page 82 Step 49: Attach Chin-Up Bar A: Center the Chin-Up Bar on the outside of either one of the (9089) Short Tunnel Side Joists and attach with 2 (H1) ¼ x 1 ½” Hex Bolts (with Lock Washer, Flat Washer and T-Nut). (fig. 49.1 and 49.2) Fig.
  • Page 83 Step 50: Install Ground Stakes A: In the 4 places shown in (fig. 50.2) drive the Rebar Ground Stakes 13” (330mm) into the ground against the boards. Be careful not to hit the washer while hammering stakes into the ground as this could cause the washer to break off.
  • Page 84 Adventure Tower Assembly Step 51: Sand and Water Table Assembly Part 1 A: Place 2 (6015) Box Legs so that the cut outs are on the outside and at the bottom. Place 1 (6004) Box Bottom across the top of the boards making sure that all top holes line up. Attach with 4 (H2) ¼ x 2” Hex Bolts (with flat washer, lock washer and t-nut) making sure that the t-nuts are installed into the Box Bottom.
  • Page 85 Step 51: Sand and Water Table Assembly Part 2 D: Place 1 (6027) Sand Water Support against the opposite ends of the (6011) Box Sides so that the inside pre- drilled holes line up. Attach using 4 (S4) #8 x 3” Wood Screws. (Fig.51.3 & 51.4) E: Install 1 (6001) Gusset per side so that the short angle is flush to the (6015) Box Legs and the long angles are flush to the (6011) Box Sides.
  • Page 86 Step 51: Sand and Water Table Assembly Part 3 F: Turn the table assembly right side up. G: On the (6002) Long Posts measure 14-1/4” (362mm) up from the ground and attach the (6027) Sand and Water Supports to the (6002) Long Posts using 4 (S7) #12 x 2” Pan Screws (with 3/16” washers). (Fig.51.5 & 51.6 &...
  • Page 87 Step 51: Sand and Water Table Assembly Part 4 H: Place the Sand and Water Insert into the opening of the assembly then tighten all the bolts. I: Secure the Sand and Water Insert to the assembly using 8 (S37) #7 x 5/8” Pan Screws as shown in. (Fig.51.8 &...
  • Page 88 Step 52: Install Window Braces A: From inside the tower place 4 (6031) Window Braces along the back wall making sure that they are evenly spaced. Attach to (6034) Floor Back and (6028) Top Back using 4 (S20) #8 x 1-3/8” Wood Screws per board. (Fig.
  • Page 89 Step 53: Install Post Supports A: From inside the tower place 1 (6033) Post Support against the far side of the left and right walls and flush to the (6031) Window Brace as shown in (Fig. 53.1.) Attach (6033) Post Supports to (6012) Short Posts and (6002) Long Posts using 8 (S15) #8 x 1-3/4”...
  • Page 90 Step 54: Attach Slide A: Place Slide centred in the Slide Wall opening. B: Attach slide to (6022) SL Brace using 3 (S7) #12 x 2” Pan Screws. (Fig. 54.1 & 54.2) Fig. 54.1 Fig. 54.2 Slide 6022 centred Other Parts Hardware 1 x Maze N Wave 2.5m Slide #12 x 2”...
  • Page 91 Step 55: Glider Assembly A: Attach 1 Space Glider Handle to the Space Glider Body using 1 (G25) 5/16 x 7-1/4” Hex Bolt (with 2 flat washers and 1 lock nut). Repeat for the second Space Glider Handle. (fig. 55.1) B: Install 2 Glider Rope with Chains into each Space Glider Handle using 2 - 5/16”...
  • Page 92 Step 56: Attach Belt Swings and Glider Warning! Check entire play centre for bolts protruding beyond t-nuts. Use extra washers to eliminate this condition. A: Attach 2 Belt Swings and assembled Space Glider to the hangers then tighten all Quick Links with an adjustable wrench.
  • Page 93 Plaque to a location on your set that is easily seen and read by a supervising adult using 4 (S5) #8 x 1/2” Pan Screws as shown below. KidKraft I.D. Plaque Hardware Other Parts 1 x KidKraft I.D. Plaque #8 x 1/2” Pan Screw...
  • Page 94 NOTES...
  • Page 95 Would you recommend the purchase of our products to friends and family? Comments: MAIL TO: Fill out your registration card online at KidKraft https://prdregistration.kidkraft.com/ 4630 Olin Road Dallas, TX 75244 United States KidKraft would like to say Thank You for Attention: Customer Service your time and feedback.

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