Amsco RELIANCE 444 HTM Installation Instructions Manual

Single-chamber washer/disinfector

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UNCRATING/INSTALLATION INSTRUCTIONS
AMSCO
®
RELIANCE
®
444 HTM
SINGLE-CHAMBER WASHER/DISINFECTOR
(02/28/02)
P-920012-041
Rev. 0

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  • Page 1 UNCRATING/INSTALLATION INSTRUCTIONS AMSCO ® RELIANCE ® 444 HTM SINGLE-CHAMBER WASHER/DISINFECTOR (02/28/02) P-920012-041 Rev. 0...
  • Page 2 LIMITATIONS OF LIABILITY AND INDEMNITY IN NO CASE, WHETHER AS A RESULT OF A BREACH OF CONTRACT, BREACH OF WARRANTY, OR TORT (INCLUDING STERIS’S OR CUSTOMER’S WILLFUL ACTS, NEGLIGENCE, OR STRICT LIABILITY) SHALL STERIS OR CUSTOMER BE LIABLE TO THE OTHER FOR ANY CONSEQUEN- TIAL OR INCIDENTAL DAMAGES INCURRED BY THE OTHER, INCLUDING, BUT NOT LIMITED TO, LOSS OF REVENUE, PROFITS, OR GOODWILL.
  • Page 3 Once installed, equipment operation should be tested by a qualified service technician prior to your usage of the equipment. If STERIS supervision is desired, for installing and starting up this equipment, contact your local STERIS representative. The Amsco ® Reliance ®...
  • Page 4 A thorough preventive maintenance program is essential to safe Service Information and proper operation of this equipment. You are encouraged to contact your STERIS representative concerning extended service maintenance agreements to give your washer planned mainte- nance, assuring equipment performance according to factory specifications.
  • Page 5 ® ® This Amsco Reliance 444 HTM Single-Chamber Washer/Dis- Certification infector complies with the following regulations: Governing Directive for the affixing of the CE mark: Medical Device Directive (93/42/EEC), Annex II. Standards applied to demonstrate conformity to the directives: IEC-61010-1, IEC-61010-2-045, IEC-61326-1.
  • Page 6 This Page Intentionally Left Blank P-920012-041 Uncrating/Installation Instructions...
  • Page 7: Table Of Contents

    TABLE OF CONTENTS SECTION TITLE PAGE LISTING OF WARNINGS, CAUTIONS, AND SYMBOLS ............. 1-1 Symbols ................1-3 UNCRATING INSTRUCTIONS ........2-1 Open Crate ..............2-1 Move Equipment and Remove Skid ........2-5 Prepare Unit for Installation ..........2-6 Manual Opening of Door (without Electric and Air Supplies) ............
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  • Page 9: Listing Of Warnings, Cautions, And Symbols

    LISTING OF WARNINGS, CAUTIONS, AND SYMBOLS The following is a listing of the safety precautions which must be observed when uncrating and installing equipment. WARNING indicates the potential for danger to personnel and CAUTION indicates the potential for damage to equipment.
  • Page 10 WARNING - CHEMICAL BURN AND/OR EYE INJURY HAZARD: Risk of explosion: Do not remove from pressurized lines. Do not exceed maximum temperature/ pressure specifications. Do not install/service without following installation instructions (see sensor manual). Wear safety goggles and face shield during installation/service. Do not alter product construction.
  • Page 11: Symbols

    Symbols Symbol Definition Symbols on the carte Tip'N Tell Indicator "If TIP'N TELL arrow point is blue, this package has been on its side or tipped over in transit. Make note on the bill of lading and check for damage. Any claims for dipping on this notation." Maximum Shipping and Storing Temperature Maximum Humidity Level...
  • Page 12 Symbols Symbol Definition (continued) Symbols on the unit Transfer of Heat, Hot Surface Protective Earth (Ground) Warning! Risk of Electrical Shock Electrostatic Sensitive Device Attention. Refer to Manual for Further Instructions Warning: Risk of explosion P-920012-041 Uncrating/Installation Instructions Listing of Warnings, Cautions and Symbols...
  • Page 13: Uncrating Instructions

    UNCRATING INSTRUCTIONS NOTE: Unit weighs approximately 1000 lbs (454 kg). Use a forklift Open Crate to move the unit. NOTE: Uncrate on level floor as close to installation site as possible. NOTE: Operator Manual is enclosed in an envelope taped on the WARNING - PERSONAL INJURY side of the unit.
  • Page 14 Tip Indicator Figure 2-1. Crate P-920012-041 Uncrating/Installation Instructions Uncrating Instructions...
  • Page 15 Main Power Switch Control Panel Upper Service Access Panel EMERGENCY STOP Button Tip Indicator Nameplate Lower Service Access Panel Contactor Box Skid Figure 2-2. ® ® Amsco Reliance 444 HTM Single-Chamber Glassware Washer/Disinfector Uncrating Instructions Uncrating/Installation Instructions P-920012-041...
  • Page 16 UNLOAD SIDE Center of Gravity LOAD SIDE Center of Gravity Figure 2-3. Center of Gravity P-920012-041 Uncrating/Installation Instructions Uncrating Instructions...
  • Page 17: Move Equipment And Remove Skid

    1. With unit still mounted on skid, use a forklift to move unit to Move Equipment and installation site. Remove Skid If necessary, unit may be tilted extremely carefully on its left side to accommodate narrow conditions. Tilt equipment onto the side opposite of the control column.
  • Page 18: Prepare Unit For Installation

    NOTE: Do not remove protective adhesive paper from the exterior Prepare Unit for cabinet panels until after utilities are connected. Installation 1. Untighten screws from bottom right and left-hand corners of the upper service access panel(s) (see Figure 2-5). 2. Remove the Upper Service Access Panel(s). WARNING - ELECTRICAL SHOCK 3.
  • Page 19: Manual Opening Of Door (Without Electric And Air Supplies)

    a.Use a flat screwdriver to pry into door side frame holes to lift » Manual Opening of Door side blocks. (without Electric and Air Supplies) b.Close air supply. On bottom of washer, in the service compartment, unplug the red hoses from both cylinders. c.
  • Page 20 This Page Intentionally Left Blank P-920012-041 Uncrating/Installation Instructions Uncrating Instructions...
  • Page 21: Installation Instructions

    INSTALLATION INSTRUCTIONS Technical Specifications ® ® » Voltage, Amperage, and The Amsco Reliance 444 HTM Single-Chamber Washer/Disin- Power Consumption fector operates on: • 380/400/415 V, 50 Hz, 3-phase, 4-wire A protective ground conductor is required (Class 1 Equipment). Maximum current and power consumptions are indicated on nameplate (see Figure 2-2).
  • Page 22: Installation Requirements

    An Equipment Drawing, showing all utility and space requirements, Installation was sent to you after the order for this equipment was received. The Requirements clearance space, specified on the Equipment Drawing is necessary for proper installation, operation, and maintenance of the unit. If this document is missing or misplaced, contact your STERIS represen- tative, giving the serial, equipment, and model number of the unit.
  • Page 23 IMPORTANT: A protective conductor connection is essential for the safe operation of the equipment. Check for presence of protective conductor at equipment terminal and verify if connection is well secured inside terminal with proper torque requirement. • Torque requirement for supply conductor terminals: - Steam-heated units (L1-L2-L3- N): 0,8-1,0 N•m.
  • Page 24 Hot Water Cold Water Steam Pure Water Condensate Electricity Return Vent Drain Figure 3-1. Top Utility Connections P-920012-041 Uncrating/Installation Instructions Installation Instructions...
  • Page 25: Connect Utilities

    1. Make sure unit is placed, as shown on Equipment Drawing, in Connect Utilities correct relation to building supply lines. If unit is not at installation site, refer to Uncrating Instructions (Section 2) for proper moving instructions. 2. Check that unit is level. CAUTION: After utilities are con- a.
  • Page 26: Cleanup

    1. Close and lock lower service access door. Cleanup 2. Remove all protective paper from the unit cabinet panels. Slowly peel paper away from stainless steel to reduce the level of static discharge. 3. Manually open doors as previously explained in Section 2, if necessary.
  • Page 27: Installation Checklist

    INSTALLATION CHECKLIST Installation checklist must be completed after the unit is installed and prior to performing the operational test to assure complete and correct installation. NOTE: Contact your STERIS representative to schedule a techni- cian to test your installation and demonstrate proper equipment operation.
  • Page 28 Floor surrounding unit has nonslip surface. IMPORTANT: After a few weeks of operation, inspect unit for leaks. Retighten all clamps and connections. P-920012-041 Uncrating/Installation Instructions Installation Checklist...
  • Page 29: Operational Test

    (see Figure 2-2), to ON position. Display shows: STATUS MONITOR INITIALIZING then: Power-Off/ STATUS Standby Switch AMSCO RELIANCE MODEL 444 Printer Function Switch Verify that model name temporarily appears on the display screen. Display shows the first cycle menu screen: Printer...
  • Page 30 STATUS ACCESS CODE KNOWN? WARNING - BURN HAZARD: Except for emergency, do not open door when cycle is in progress. In an 9. Use VALUE (up or down) touch pad to select: YES. emergency, first stop cycle by press- CHANGE VALUES ing the STOP/RESET touch pad and 10.
  • Page 31 OFF. Water is drained from washer. 27. Release EMERGENCY STOP BUTTON. Interior light is ON, Control starts. Display shows: STATUS MONITOR INITIALIZING then.. STATUS AMSCO RELIANCE MODEL 444 followed by the first cycle menu screen: Operational Test Uncrating/Installation Instructions P-920012-041...
  • Page 32 STATUS INTR. UTENSILS GLASSWARE PLASTIC 28. From unload side, repeat steps 26 to 27. 29. On load side, press DOOR OPEN touch pad. Display shows: STATUS ACCESS CODE KNOWN? 30. Use VALUE (up or down) touch pad to select: YES. 31.
  • Page 33: Dip Switches Settings

    » Dip Switches Settings 1. Lock unit electrical disconnect switch to OFF position. 2. Position Main Power switch (located outside Electrical supply box) to OFF and position Printer POWER OFF/STANDBY switch to OFF. 3. Open Control front panel. 4. Using one hand to support the control assembly, remove the two hex socket screws (upper right and upper left) holding it in place.
  • Page 34 Dip Switch SW1 Ref.: 920-010-280 Figure 5-2. Control PC Board Jumper Setting P-920012-041 Uncrating/Installation Instructions Operational Test...
  • Page 35: Start-Up Procedure For Independent Monitor

    NOTE: Access to monitor PROG or FUNC menus is protected by a Start-up Procedure for pass code. Only authorized persons or a qualified technician may Independent Monitor have access to them. IMPORTANT: Independent Monitor Access Code is 2030. 1. Insert a virgin disk into Independent Monitor. IMPORTANT: Use good quality floppy disks only.
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