Fuel Solenoid; Testing The Fuel Solenoid; Fuel Solenoid Removal; Fuel Solenoid Installation - Club Car Carryall 295 Maintenance And Service Manual

ELECTRICAL COMPONENTS: DIESEL VEHICLES

FUEL SOLENOID

See General Warnings, Section 1, Page 1-2.
The fuel solenoid is mounted to the passenger-side of the engine block at the front of the injector pump.

TESTING THE FUEL SOLENOID

See Test Procedure 27 – Fuel Solenoid Pull Coil Circuit on page 12-37. See also Test Procedure 28 – Fuel
Solenoid Hold Coil Circuit on page 12-37.

FUEL SOLENOID REMOVAL

1. Disconnect battery. See Disconnecting the Battery – Gasoline/Diesel Vehicles, Section 1, Page 1-3.
2. Disconnect the three-pin connector between the fuel solenoid and the wire harness (Figure 14-3, Page 14-3).
3. Remove the two bolts securing the wire lead bracket and the two bolts securing the fuel solenoid to the engine.
Pull the solenoid and o-ring from the engine (Figure 14-4, Page 14-3).
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Figure 14-3 Fuel Solenoid Three-Pin Connector

FUEL SOLENOID INSTALLATION

1. Lubricate and install new o-ring. Insert the fuel solenoid into the engine and secure with two bolts. Tighten the
bolts to 77 in-lb (8.7 N·m) (Figure 14-4, Page 14-3).
2. Secure the wire lead bracket to the engine with two bolts and tighten firmly.
3. Connect the three-pin connector from the fuel solenoid to the wire harness (Figure 14-3, Page 14-3).
4. Connect battery. See Connecting the Battery – Gasoline/Diesel Vehicles, Section 1, Page 1-4.
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1. Bracket 2. Fuel Solenoid 3. O-ring
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Figure 14-4 Fuel Solenoid, O-ring and Bracket
2008-2012 All-Wheel Drive Maintenance and Service Manual
Fuel Solenoid
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14
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Page 14-3