Club Car Carryall 295 Owner's Manual
  1. Manuals
  2. Brands
  3. Club Car Manuals
  4. Utility Vehicle
  5. IntelliTach Carryall 295
  6. Owner's manual
Club Car Carryall 295 Owner's Manual

Club Car Carryall 295 Owner's Manual

All-wheel drive ce mark diesel
Hide thumbs Also See for Carryall 295:
Table of Contents

Advertisement

Quick Links

See also: Owner's Manual
All-Wheel Drive CE Mark Diesel
Vehicle Owner's Manual
Carryall 295 and Carryall 295 SE
[Refer to back cover for applicable build code range]

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Carryall 295 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Club Car Carryall 295

Summary of Contents for Club Car Carryall 295

  • Page 1 All-Wheel Drive CE Mark Diesel Vehicle Owner’s Manual Carryall 295 and Carryall 295 SE [Refer to back cover for applicable build code range]...
  • Page 3 Your authorized representative checked the vehicle before it was delivered to you and will provide you a copy of the completed vehicle warranty registration form. Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.
  • Page 4 For the name and address of the authorized Club Car dealer or distributor nearest you, logon to our web site at www.clubcar.com or call 706-863-3000. If you would prefer to write to us, direct your letter to: Club Car, Attention: Marketing Services, P.O.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS Official Documents..............................5 Note to the Owner ..............................8 Safety Decal and Feature Identification ........................8 Practice Safety ..............................13 Safety Details ..............................14 General Warnings............................... 15 General Information ............................18 Model Identification............................. 20 Controls and Indicators ............................21 Roll-Over Protective Structure and Seat Belts.......................
  • Page 6 Subsequent Owner Registration .......................... 58 Vehicle Specifications ............................58 Warranty ................................61 Page 4 All-Wheel Drive CE Mark Diesel Vehicle Owner’s Manual...

  • Page 7: Official Documents

    Complies with Directive: 2006/42/EC Machinery 2006/66/EC Battery Manufacturer: Club Car, LLC Club Car Ingersoll Rand 4125 Washington Road Alma Court Building, Lenneke Marelaan 6 Evans, Georgia 30809 USA B-1932 Sint-Stevens-Woluwe, Belgium HEALTH AND SAFETY RELATED STANDARDS APPLIED TO YOUR TRACTOR •...
  • Page 8 Official Documents Manufacturer Approval mark: Tubular ROPS, Club Car, S e 11 2062 (Figure 4) Cab, Mauser, S e12 0026 (Figure 5) CERTIFICATION DECALS The Serial Number is located below the driver side of the dash (Figure 1). CE Mark location: •...
  • Page 9 Official Documents 2469 2470 Figure 3 CE Mark Location (2012 and newer vehicles) Figure 4 ROPS Certification Decal Location 2471 Figure 5 Cab Certification Decal Location All-Wheel Drive CE Mark Diesel Vehicle Owner’s Manual Page 7...

  • Page 10: Note To The Owner

    Note to the Owner NOTE TO THE OWNER This utility vehicle, with standard equipment and authorized attachments, is intended for commercial or residential property, farm, ranch or recreational applications. Use only approved accessories and attachments designed for your vehicle. This Operator’s Manual does not include instructions for attachments. Read the manual(s) provided with the authorized attachment to learn safe maintenance and operation of the vehicle.
  • Page 11 Safety Decal and Feature Identification CARRYALL 295 DIESEL – CE MARK VEHICLES 2414 Decal, Diesel Fuel Warning (on frame, near fuel Decal, Winch Safety Warning (on vehicle body, 102231601 102459201 below seat) (with winch option) tank) Decal, Hot Pressurized Fluid Warning (on coolant...
  • Page 12 Safety Decal and Feature Identification CARRYALL 295 DIESEL – CE MARK VEHICLES 1873 Decal, Trailer Hitch Tongue Weight Notice (on 1011553 102884401 Decal, Rollover Warning (on instrument panel) trailer/receiver hitch) Decal, Crush Area Warning (behind seat, near 101609401 102961201 Decal, ROPS Warning (on ROPS)
  • Page 13 Safety Decal and Feature Identification CA 295/295 SE DIESEL – CE MARK VEHICLES 2415 Decal, Winch Safety Warning (on vehicle body, Decal, Ground Warning (on vehicle frame, near 102231601 102459101 below seat) (with winch option) battery) Decal, Hot Pressurized Fluid Warning (on coolant Decal, Diesel Fuel Warning (on frame, near fuel 102427501 102459201...
  • Page 14 Safety Decal and Feature Identification CA 295/295 SE DIESEL – CE MARK VEHICLES 1871 Decal, Trailer Hitch Tongue Weight Notice (on Decal, Operating Instructions (on instrument 1011553 102884301 trailer/receiver hitch) panel) Decal, Crush Area Warning (behind seat, near 101609401 102884401 Decal, Rollover Warning (on instrument panel) cargo bed) Decal, Bed Latch Warning (on vehicle body,...

  • Page 15: Practice Safety

    CAUTION statements and procedures it contains, along with the safety decals that are affixed to your vehicle. Prior to operating the vehicle, all operators should go to the Club Car web site and view the vehicle safety video. To locate the video, go to www.clubcar.com, and search for “safety video.”...

  • Page 16: Safety Details

    Safety Details SAFETY DETAILS WARNING • This owner’s manual should be read completely before attempting to drive or service the vehicle. Failure to follow the instructions in this manual could result in property damage, severe personal injury, or death. PERSONAL SAFETY It is important to note that some vital statements throughout this manual and on the decals affixed to the vehicle are preceded by the words DANGER, WARNING, or CAUTION.

  • Page 17: General Warnings

    General Warnings GENERAL WARNINGS The following safety statements must be heeded whenever the vehicle is being operated, repaired, or serviced. See Safety Decal and Feature Identification on page 8. Other specific safety statements appear throughout this manual and on the vehicle. DANGER •...
  • Page 18 General Warnings WARNING • For vehicles with cargo beds, remove all cargo before raising the bed or servicing the vehicle. If the vehicle is equipped with a prop rod, ensure that it is securely engaged while bed is raised. Do not close bed until all persons are clear of cargo bed area.
  • Page 19 General Warnings (–) 1. Remove negative battery cable. 2. Remove positive battery cable. Connect battery cables in reverse order. Figure 7 Battery Cable Removal Figure 8 All-Wheel Drive Warning RECYCLING LEAD-ACID BATTERIES WARNING • Lead-acid batteries contain lead (Pb), other metals, acids and other compounds. If improperly handled, they can contaminate both water and soil, causing environmental damage and personal injury.

  • Page 20: General Information

    International Safety Symbols on Batteries GENERAL INFORMATION This manual includes operating procedures, maintenance, and regular servicing information for all diesel Carryall 295 and Carryall 295 SE vehicles. All operating procedures, maintenance, and regular servicing are identical unless otherwise noted. Page 18...
  • Page 21 General Information The terms front (1), left-hand (2), right-hand (3) and rear (4) are used in this manual to indicate the sides as they are seen from the operator’s seat. 1629 Figure 11 Vehicle Orientation 1. Hood 2. ROPS 3. Fuel Fill Cap 4. Cargo Bed 5. Bed Lift Latch – vehicles with manual (standard) bed lift only 6. Engine Compartment, Battery, Fuel Tank (under seat;...

  • Page 22: Model Identification

    Model Identification MODEL IDENTIFICATION The serial number of each vehicle is printed on a bar code decal mounted either below the passenger side cup holder or above the accelerator or brake pedal (Example: PH0901-583947) (Figure 13). It is also on the passenger side of the engine compartment near the top of the side panel.

  • Page 23: Controls And Indicators

    Controls and Indicators 1633 Figure 15 Diesel Engine Serial Number Location Figure 16 Differential Serial Number Location CONTROLS AND INDICATORS See General Warnings on page 15. WARNING • Before allowing anyone to drive the vehicle, make sure the driver is familiar with all controls and operating procedures.
  • Page 24 Controls and Indicators Figure 17 Instrument Panel – Diesel Vehicles KEY SWITCH – DIESEL VEHICLES The key switch (7) is mounted on the instrument panel to the right of the steering column (Figure 17). It has four positions: PREHEAT, OFF, ON, and START. Use the PREHEAT feature if the temperature falls below 23 °F (–5 °C).
  • Page 25 Controls and Indicators FORWARD/REVERSE CONTROL The Forward/Reverse handle (6) is located on the right side of the instrument panel (Figure 17). The handle has three distinct positions: FORWARD (A), NEUTRAL (B), and REVERSE (C). Push the handle up to operate the vehicle in the forward direction, or pull the handle down to operate the vehicle in reverse.
  • Page 26 Controls and Indicators Figure 18 Park Brake Release STEERING ADJUSTMENT LOCK The steering wheel position is adjustable. To adjust the steering wheel position, press down on the steering adjustment lock lever (5), then move the steering wheel to the desired position (Figure 17). While holding the steering wheel in the desired position, pull up on the steering adjustment lock lever to firmly lock the steering column in position.
  • Page 27 If the warning light comes on, stop the vehicle and allow it to idle for approximately five minutes before stopping the engine. Contact a Club Car dealer/distributor or a trained technician. See following WARNING.

  • Page 28: Roll-Over Protective Structure And Seat Belts

    Roll-Over Protective Structure and Seat Belts ROLL-OVER PROTECTIVE STRUCTURE AND SEAT BELTS This utility vehicle is equipped with a Roll-Over Protective Structure (ROPS) and seat belts for each occupant. See following WARNING. WARNING • The ROPS must be properly installed before operating the vehicle. The manufacturer strongly urges that the vehicle’s occupants be properly restrained at all times with the seat belts provided.

  • Page 29: Seat Latch And Adjustment

    Seat Latch and Adjustment WARNING • Do not operate the vehicle if the ROPS is damaged. If the ROPS is damaged, replace the structure. Do not attempt repair. • The driver and passenger must be restrained at all times with the seat belts provided to help prevent injury in the event of sudden braking, collision, or roll-over.

  • Page 30: Pre-Operation And Daily Safety Checklist

    Pre-Operation and Daily Safety Checklist Remove the seat from the vehicle. Remove the four bolts and washers from the bottom of the seat mounting plate. Align the mounting plate holes with holes in the seat to achieve the desired seat position. Install washers and bolts, and tighten to 96 in-lb (10.8 N·m).

  • Page 31: Driving Instructions

    Driving Instructions guide to inspect the vehicle daily for proper operation. Any problems should be corrected by a dealer/distributor or a trained technician. • Forward/Reverse shifter: Check for proper operation. See Controls and Indicators on page 21. • Brakes: Be sure the brakes function properly. When brake pedal is fully pressed under moderate pressure, the vehicle should come to a smooth, straight stop.
  • Page 32 Driving Instructions WARNING • Children requiring a child safety seat must not ride on the vehicle. Comply with state and local laws pertaining to child safety. • Operate the vehicle from the driver seat only. • To help prevent falls from the vehicle, remain seated with seat belt fastened and hold on to hand holds at all times.
  • Page 33 Driving Instructions engine does not start after 10-15 seconds, turn the key to the OFF position and repeat the procedure. Once the engine starts, release the key and it will return to the ON position. The engine will idle in neutral. Release the park brake.

  • Page 34: Bed Latch And Prop Rod

    Failure to heed this warning could result in severe personal injury or death. NOTE: Carryall 295/295 SE vehicles are equipped with an automatically engaging prop rod (Figure 21), unless equipped with the electric bed lift accessory.

  • Page 35: Loading And Unloading Cargo

    Loading and Unloading Cargo Figure 20 Bed Latch Figure 21 Prop Rod LOADING AND UNLOADING CARGO WARNING • Firmly engage park brake before loading vehicle. • Do not allow riders in the cargo bed. • Reduce vehicle load and speed when driving up or down slopes or on uneven terrain. •...

  • Page 36: Vehicle Load Capacities

    Vehicle Load Capacities VEHICLE LOAD CAPACITIES Maximum Occupant Capacity The maximum occupant capacity is the maximum allowable weight for occupants (operator and passengers) to operate the vehicle safely. Gross Trailer Weight Gross trailer weight is the combination of the trailer weight and the trailer load weight. Maximum Payload Capacity The maximum payload capacity is the maximum amount of load that the vehicle can haul in the cargo bed and/or tow in a trailer.

  • Page 37: Towing With The Vehicle

    Towing another Club Car vehicle or a trailer can have adverse effects on vehicle handling. Be especially cautious when towing other equipment with this vehicle. See Vehicle Load Capacities on page 34 for vehicle capacity information.

  • Page 38: Storage

    Storage WARNING • Avoid stopping on a hill when towing. If you must stop on a hill, avoid sudden starts, or rolling backwards and stopping suddenly. Failure to heed this warning could cause the vehicle to overturn, possibly resulting in severe personal injury. •...

  • Page 39: Maintenance

    Maintenance PREPARING THE VEHICLE FOR EXTENDED STORAGE Unload the vehicle so that the tires are supporting only the weight of the vehicle. Store the vehicle in a cool, dry place. This will minimize battery self-discharge. If the battery appears to be weak, have it charged by a trained technician.

  • Page 40: Periodic Service Schedule

    Periodic Service Schedule Contact your local dealer/distributor for repairs and semiannual and annual periodic service. WARNING • Only trained technicians should service or repair the vehicle. Anyone doing even simple repairs or service should have knowledge and experience in electrical and mechanical repair. The appropriate instructions must be used when performing maintenance, service, or accessory installation.
  • Page 41 Periodic Service Schedule PERIODIC SERVICE SCHEDULE REGULAR INTERVAL SERVICE See Pre-Operation and Daily Safety Pre-Operation and Daily Safety Checklist Checklist on page 28. Daily service by owner Performance Inspection See Performance Inspection on page 28. Check engine oil level; add if necessary. See Engine Oil Level Check on page 43.
  • Page 42 Periodic Service Schedule PERIODIC SERVICE SCHEDULE REGULAR INTERVAL SERVICE Check for leaks around gaskets, fill plugs, etc. Diesel vehicles: Check the v-belt for proper tension or damage. Adjust or replace if Engine necessary. Diesel vehicles: Change engine coolant. See Radiator and Cooling System Section in the maintenance and service manual.

  • Page 43: Periodic Lubrication Schedule

    Periodic Lubrication Schedule PERIODIC LUBRICATION SCHEDULE PERIODIC LUBRICATION SCHEDULE LUBRICATION REGULAR INTERVAL SERVICE RECOMMENDED LUBRICANT POINTS Diesel vehicle: First change 50 hours – additional change Diesel vehicles: 3 qt. (2.8 L) with filter for both every 100 hours Change engine oil and oil filter See Oil Viscosity on page 46.

  • Page 44: Brake Fluid Reservoir

    Brake Fluid Reservoir BRAKE FLUID RESERVOIR 1. Full Level 2. Safe Level 3. Low Level Figure 25 Brake Fluid and Coolant Access (diesel vehicle Figure 26 Brake Fluid Reservoir shown) The brake fluid reservoir (1) is located under the hood (Figure 25). Raise the hood to check the brake fluid level. During the brake fluid level inspection, also inspect the following: •...

  • Page 45: Engine Oil

    Engine Oil ENGINE OIL Even though the low oil warning light on the instrument panel should illuminate if the oil level becomes low, the engine oil level should be checked daily. The vehicle should be on a level surface when the oil is checked. Do not overfill the engine with oil.
  • Page 46 Engine Oil ENGINE OIL AND FILTER CHANGE Engine oil and oil filter should be changed after the first 50 hours of operation (diesel). After that, they should be changed every 100 hours of operation or annually, whichever comes first. Engine Oil Draining Turn the key switch to the OFF position and remove the key.
  • Page 47 Engine Oil Remove the engine oil filter. Turn it counterclockwise and drain the residual oil in the filter port and filter into the oil drain pan. See following NOTE. NOTE: An oil drip guard can be used to prevent excess oil from dripping onto the engine base plate (Figure 29). Use an empty quart (one liter) container and cut the bottom off at an angle, then slide the open area of the container up and under the oil filter before removal.
  • Page 48 Engine Oil Figure 31 Add Engine Oil – Diesel Vehicles Engine Oil Filling Add engine oil (Figure 31). With filter change, the engine requires 3 qt. (2.8 L) of oil for diesel vehicles. Refer to oil viscosity guidelines for selection of oil grade (Figure 32). See following CAUTION. CAUTION •...

  • Page 49: Gearcase Lubrication

    Gearcase Lubrication SAE 30 SAE 20 SAE 10W SAE 10W-30/SAE 10W-40 Figure 32 Oil Viscosity Chart – Diesel Vehicles GEARCASE LUBRICATION NOTE: Dispose of used oil according to the environmental laws and regulations for your area. LUBRICATION LEVEL CHECK FOR FRONT DIFFERENTIAL, TRANSMISSION, AND REAR DIFFERENTIAL Each gearcase component is equipped with two oil port plugs (1 and 2) (Figure 33, Figure 34, and Figure 35).
  • Page 50 Gearcase Lubrication Figure 33 Front Differential Lubrication Level Figure 34 Transmission Lubrication Level Transmission: Clean and install the drain plug (2) before filling the transmission with new lubricant (Figure 34). Tighten the drain plug to 96 in-lb (11 N·m). Remove the fill plug from the top of the transmission case and use a funnel to fill the transmission with lubricant.

  • Page 51: Engine Coolant - Diesel Vehicles

    Engine Coolant – Diesel Vehicles Figure 36 Rear Differential Fill and Drain Plugs (2012 and Figure 35 Rear Differential Lubrication Level (2009-2011 newer vehicles) vehicles) ENGINE COOLANT – DIESEL VEHICLES ENGINE COOLANT LEVEL CHECK The coolant reserve tank (2) is located under the hood on the passenger side (Figure 25). Raise the hood to check the coolant level before every operation.

  • Page 52: Air Intake System

    Air Intake System AIR INTAKE SYSTEM CAUTION • Do not drill into the driver-side frame. Failure to heed this caution could damage the engine by allowing excessive contamination to enter the air intake system. AIR FILTER REPLACEMENT The air filter should be inspected periodically and replaced when necessary. Filter changes should not exceed the recommended interval.

  • Page 53: Fueling Instructions

    Fueling Instructions FUELING INSTRUCTIONS See General Warnings on page 15. DANGER • Turn the key switch to the OFF position before fueling. • Do not pour fuel into the fuel tank when the engine is hot or while it is running. •...
  • Page 54 Fueling Instructions NOTE: Use of biodiesel may result in premature failure of fuel system components. Kubota has documented problems such as plugged fuel filters and deteriorated fuel lines during testing of biodiesel. Biodiesel can damage painted surfaces. Be sure to remove all spilled fuel immediately to help prevent damage to painted surfaces.

  • Page 55: Battery

    Battery NOTE: Dispose of water according to the environmental laws and regulations for your area. 1452 2327 Figure 39 Fuel Filter with Water Separator – Style A Figure 40 Fuel Filter with Water Separator – Style B BATTERY See General Warnings on page 15. DANGER •...
  • Page 56 Battery The battery in this vehicle is a 12-volt, low-maintenance battery that requires infrequent checks (Figure 41). Electrolyte level should be checked semiannually. 1. Level Indicator 2. Cap 3. Plates Electrolyte level at least 1/2 inch (13 MM) above plates or to level indicator.

  • Page 57: Using A Booster Battery (Jump Starting)

    Using A Booster Battery (Jump Starting) If battery appears weak, have it charged by a trained technician. The battery should never be left discharged any longer than absolutely necessary (do not leave discharged overnight). USING A BOOSTER BATTERY (JUMP STARTING) WARNING •...

  • Page 58: Cleaning The Vehicle

    Cleaning the Vehicle Figure 43 Jump Starting CLEANING THE VEHICLE Each vehicle is equipped with hand-washable front and rear bodies. The vehicle has a powder-coated steel cargo bed (or optional aluminum flat bed). Use commercial automotive cleaning solutions with a sponge or soft cloth for normal cleaning.

  • Page 59: Accessories

    There is a complete line of accessory equipment available from Club Car and our dealers/distributors. You can obtain the name and phone number of your closest Club Car contact by visiting our web site at www.clubcar.com and clicking the “Dealer Locator” link.

  • Page 60: Subsequent Owner Registration

    SUBSEQUENT OWNER REGISTRATION In the event a vehicle is bought as a used vehicle, we strongly urge the new owner to register the vehicle with Club Car. This will enable us to contact you if the need arises. Please send your name, address, and serial number of the vehicle to Club Car, LLC, P.O.
  • Page 61 Vehicle Specifications SPECIFICATIONS CARRYALL 295 CARRYALL 295 SE STEERING/SUSPENSION/BRAKES Suspension: Front: Independent double A-arms with coil-over shock absorbers • • Rear (2009-2011 vehicles): Swing arms with coil-over shock absorbers Rear (2012 and newer vehicles): Semi-independent four-link suspension with coil-over shock absorbers Steering: Self-adjusting rack and pinion, Ackerman •...
  • Page 62 Vehicle Specifications SPECIFICATIONS CARRYALL 295 CARRYALL 295 SE 800 lb. (363 kg) Maximum payload capacity (level surface only) 800 lb. (363 kg) High capacity option: 1050 lb. (476 kg) 1200 lb. (544 kg) Vehicle rated capacity (payload, driver, and passenger; level surface only) 1600 lb.
  • Page 63 4 YEARS EXCLUSIONS Excluded from any CLUB CAR warranty is damage to a vehicle or component resulting from a cause other than a defect including poor maintenance, neglect, abuse, accident and collision, maintenance adjustments, unreasonable or unintended strain or use, improper installation of accessories, installation of parts or accessories that are not original equipment including Club Car approved or non-approved GPS systems, non-approved alteration and acts of God.
  • Page 64 10. Use of gasoline containing more than 10% ethanol. Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion, CLUB CAR does not warrant that its vehicle or components such as batteries, computer, controller or electrical device are suitable for use in any application other than in its products.
  • Page 65 To make a warranty claim under this limited warranty, you must present the vehicle or defective component with evidence of proof of purchase date and number of energy units (if applicable) to an authorized CLUB CAR dealer. For warranty-related communication, contact Warranty Services, Club Car, 4125 Washington Rd., Evans, GA 30809, USA, 706.863.3000.
  • Page 68 Publication Part Number 103472519 Edition Code 0608G0711F This manual is valid for vehicles built during the 2009 model year. It is also valid for vehicles with build codes between 54699 and the one indicated at the top of this page.

This manual is also suitable for:

Carryall 295 se

Table of Contents

Save PDF