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XE Pump Series
Owner's Manual
Contents
Pump Warnings...............2
Overview.........................5
Installation.....................6
Operation.......................9
Troubleshooting............14
Maintenance.................15
Winterization.................16
Shaft Seal Change.........17
Replacement Parts........20
Hayward Pool Products
400 Connell Drive, Suite 6100,
Berkeley Heights, NJ 07922
Phone (908)-355-7995
www.hayward.com
USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
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®
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IS3200XE REV A
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Table of Contents
Related Manuals for Hayward XE Series
Summary of Contents for Hayward XE Series
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Page 1: Table Of Contents
Pump Warnings....2 Overview......5 Installation.....6 Operation.......9 Troubleshooting....14 Maintenance....15 Winterization....16 Shaft Seal Change..17 Replacement Parts..20 TriStar ® MaxFlo ® Super Pump ® Hayward Pool Products 400 Connell Drive, Suite 6100, Berkeley Heights, NJ 07922 Phone (908)-355-7995 www.hayward.com USE ONLY HAYWARD GENUINE REPLACEMENT PARTS... - Page 2 All electrical wiring MUST be in conformance with all applicable local codes, regulations, and the National Electric Code (NEC). USE OF NON-HAYWARD REPLACEMENT PARTS VOIDS WARRANTY. ATTENTION INSTALLER - THIS MANUAL CONTAINS IMPORTANT INFORMATION ABOUT THE INSTALLATION, OPERATION, AND SAFE USE OF THIS VARIABLE SPEED PUMP THAT MUST BE FURNISHED TO THE END USER OF THIS PRODUCT.
- Page 3 Mechanical Entrapment - There is potential for jewelry, swimsuits, hair decorations, fingers, toes, or knuckles to be caught in an opening of a suction outlet cover resulting in mechanical entrapment. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
- Page 4 It is also necessary to allow the motor to cool for at least 20 minutes prior to maintenance to minimize the risk for burns. WARNING – Failure to install according to defined instructions may result in severe personal injury or death. SAVE THESE INSTRUCTIONS USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
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Page 5: Overview
Overview This manual contains information for the proper installation and operation of the Hayward XE variable speed pump family and MUST be followed precisely. Product Dimensions TriStar XE MaxFlo XE MOUNTING C L Super Pump XE MOUNTING C L NAME... -
Page 6: Installation
– Hazardous Pressure. Pumps, filters, and other equipment/ components of a swimming pool filtration system operate under pres- sure. Incorrectly installed and/or improperly tested filtration equipment and/or components may fail resulting in severe personal injury or death. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS... - Page 7 Pump MUST be permanently connected to circuit. Connect pump to an appropriately sized/rated branch circuit protector in accordance with local codes, regulations, and the National Electric Code (NEC). Use the circuit breaker as the master On-Off switch. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
- Page 8 After all electrical connections have been made, replace the wiring compartment cover, taking care to make sure it is properly aligned with the motor drive. Tighten the four screws to secure. Note: The wiring compartment cover must be installed properly to provide environmental protection for the wiring compartment. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
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Page 9: Operation
Have a professional perform this test. Ensure all Hayward pump and system components are removed from system prior to performing test. WARNING – If circulation equipment must remain in the plumbing system during water pressure test, do not apply more than 10 psi pressure to the system. - Page 10 LED will blink for a short period and you must wait for the LED to fully turn off before reapplying power. This may take up to 30 seconds. If power is applied while the LED is still blinking, the motor will not start for 6 minutes. This delay can be overridden if the button is pressed. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
- Page 11 STOP and then the cycle will repeat. Refer to the diagram below. CHOOSE PUMP SPEED PRESS FOR NEXT SPEED START 100% Speed1 Speed2 Speed3 Speed4 Speed5 Speed6 STOP USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
- Page 12 2 minutes, then the pump will default to normal operation. In this case, any change made to the schedule WILL be saved. For the schedule to start at 8:00AM, remove and reapply power at 8:00AM. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
- Page 13 Changing between Operating Modes Operating Mode Button Press Action Normal Operation Quick Press Start manual override Quick Press Change manual override speeds Manual Override Press and Hold 4 seconds Exit manual override USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
- Page 14 When using a pool automation control, input wiring to the XE pump shown on page 8 will come directly from the relay output of the control. Refer to your specific pool control’s manual for these wiring instructions. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
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Page 15: Troubleshooting
Motor bearings noisy from normal wear, rust, overheating, or concentration of chemicals causing seal damage, which will allow chlorinated water to seep into bearings wiping out the grease causing bearing to whine. All seal leaks should be replaced at once. USE ONLY HAYWARD GENUINE REPLACEMENT PARTS... -
Page 16: Maintenance
Note: All errors can be manually reset by pressing the button when the error is shown, or by cycling power applied to the pump after the error has occurred. If the troubleshooting steps listed above do not help to resolve the error condition, then the problem may be internal to the motor/drive. Contact Hayward Technical Service at (908) 355-7995 for additional assistance. -
Page 17: Shaft Seal Change
• Only qualified personnel should attempt rotary seal replacement. Contact your local authorized Hayward Dealer or service center if you have any questions. Exercise extreme care in handling both the rotating and the stationary sections of the two-part replacement seal. Foreign matter or improper handling will easily scratch the graphite and ceramic sealing surfaces. - Page 18 • Only qualified personnel should attempt rotary seal replacement. Contact your local authorized Hayward Dealer or service center if you have any questions. Exercise extreme care in handling both the rotating and the stationary sections of the two-part replacement seal. Foreign matter or improper handling will easily scratch the graphite and ceramic sealing surfaces.
- Page 19 • Only qualified personnel should attempt rotary seal replacement. Contact your local authorized Hayward Dealer or service center if you have any questions. Exercise extreme care in handling both the rotating and the stationary sections of the two-part replacement seal. Foreign matter or improper handling will easily scratch the graphite and ceramic sealing surfaces.
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Page 20: Replacement Parts
Optional Riser Base (aligns with Pentair WhisperFlo pump*) ® ® SPX3200SR Optional Riser Base (aligns with Pentair WhisperFlo pump*) ® ® SPX3200Q2 Motor Support Adapter SPX3200SA Shaft Seal Assembly SPX4000SAV Shaft Seal Assembly (Viton) USE ONLY HAYWARD GENUINE REPLACEMENT PARTS... -
Page 21: Maxflo Xe
2.25 HP Power End includes #7-#15 SPX3200Z5PAK4 Motor Bolt (package of 4) SPX2700ZPAK Hardware Pack (Includes 4 Housing Bolts, Seal-Plate Spacers & Square Nuts) SPX1600Z52 Motor Support Base Mount Screws SPX2300G Motor Support (VSP) with Base Mount Screws USE ONLY HAYWARD GENUINE REPLACEMENT PARTS... -
Page 22: Super Pump Xe
Strainer Cover Gasket SPX1600D Strainer Cover SPX1600PN Swivel Nut & Hand Knob SPX2600B Diffuser SPX1700FG Drain Plug with Gasket SPX1600F5 Motor Mounting Plate SPX1600Z4 Housing Cap Screw SPX2610C 1.65 THP Impeller SPX2615C 2.25 THP Impeller USE ONLY HAYWARD GENUINE REPLACEMENT PARTS... - Page 23 Changes or modifications not expressly approved by Hayward could void the user’s authority to operate this equipment. NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules.
- Page 24 US: 908-355-7995 Tristar XE, MaxFlo XE and Super Pump XE are registered trademarks of Hayward Industries, Inc. © 2021 Hayward Industries, Inc. All other trademarks not owned by Hayward are the property of their respective owners.
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