FAAC 402 Manual
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FAAC 402 Manual

Hydraulic swing gate operator
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402
Hydraulic Swing Gate Operator
FAAC International Inc.
FAAC International Inc.
Headquarter & East Coast Operations
West Coast Operations
3160 Murrell Road
357 South Acacia Avenue
Rockledge, FL 32955
Fullerton, CA 92831
Tel. 800 221 8278
www.faacusa.com

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  • Page 1 Hydraulic Swing Gate Operator FAAC International Inc. FAAC International Inc. Headquarter & East Coast Operations West Coast Operations 3160 Murrell Road 357 South Acacia Avenue Rockledge, FL 32955 Fullerton, CA 92831 Tel. 800 221 8278 www.faacusa.com...

  • Page 2: Table Of Contents

    11. Final Tests 2.1. Preliminary Checks 12. Operating Modes Detailed Description 20 2.2. Installation Dimensions 13. Prewired Enclosure 2.3 General Rules SPARE PARTS 2.4. Installing the Operator 2.5. By-Pass Valves adjustment 3. MANUAL OPERATION 4. MAINTENANCE 402 732143 RevB US...

  • Page 3: Important Safety Information

    Guarding is supplied for exposed rollers. IMPORTANT SAFETY INFORMATION The operator instructions shall list the maximum number of open and close entrapment protection devices capable of being connected to the operator. WARNING - to reduce the risk of severe injury or death: b) The operator is intended for installation only on gates used READ AND FOLLOW ALL INSTRUCTIONS.

  • Page 4: General Safety Precautions

    GENERAL SAFETY PRECAUTIONS For gate operators that utilize a contact sensor (edge sensor or similar): One or more contact sensors shall be located where Gate Construction the risk of entrapment or obstruction exists, such as at Vehicular gates should be constructed and installed in the leading edge, trailing edge, and postmounted both accordance with ASTM F2200: Standard Specification for inside and outside of a vehicular horizontal slide gate.

  • Page 5: Ul325 Gate Operator Classifications

    Installing the Warning Signs This FAAC swing gate operator is supplied with two warning signs to alert people that a possible hazard exists and that appropriate actions should be taken to avoid the hazard or to reduce exposure to it.

  • Page 6: 402 Operator

    Fig. 2 reservoir. All models of the 402 operator have one hydraulic lock. The CBC version is designed to lock when the piston is extended. The optional CBA version is designed to lock when the piston is retracted.

  • Page 7: Installation

    Fig. 5 (2) Length of dimension “B” + 4 in. 2.4. INSTALLATION OF THE OPERATOR Installing the model 402 operator consists of the following steps: 1. Attach the rear mounting bracket Opening 2. Attach the operator to the rear mounting bracket angle 3.
  • Page 8 Push the front pin through the front mounting bracket then the Attach the rear mounting bracket piston rod to temporarily attach them together. Attach the rear mounting bracket according to the dimensions in Figure 4a or 4b. WARNING! You must achieve the A and B dimensions as specified in Figure 4a.
  • Page 9 Attach the operator to the gate Fig. 10 Re-attach the operator to the mounting brackets. Once the operator is mounted and level, remove the vent screw from the bottom of the valve body (Fig. 11). Use a 3mm hex wrench. WARNING! Failure to remove the vent screw may result in erratic operation of the operator or blown seals.

  • Page 10: By-Pass Valves Adjustment

    MAINTENANCE Run a functional check of the system at least every 6 months. The 402 operator has an anti-crushing safety device which limits Pay special attention to the efficiency of the safety and release the operator’s force if an obstacle is encountered while the gate devices (Including the thrust force of the operator), and the is moving.
  • Page 11 This page is intentionally left blank...

  • Page 12: 455D Control Board

    Semi-automatic B / Dead-man C Opening/Closing Time: Connector J2 - Rapid Connection to RP Receivers Programmable (from 0 to 120 s) The 5 pin J2 connector allows to plug in the FAAC RP radio Pause Time: receivers Programmable (from 0 to 4 min.) Closing Leaf Delay: Programmable (from 0 to 4 min.)

  • Page 13: Electric Connections

    5. Electric Connections VAC MAX. 24 V DC 230 VAC LIMIT-SWITCHES 115 VAC 60 Hz For connection OPEN A of the safety 12 V AC devices, see the OPEN B Maglock next paragraph STOP Note: Capacitors are supplied with the operator or the prewired enclosure OP FSW - Opening safety devices contact (N.C.): Terminal Block J4 - Motors and Warning Lamp The opening safety input is used to protect the leaf move-...

  • Page 14: Connection Of Safety Devices

    To comply with the UL325 standard for gate operators every entrapment zone, as defined in ASTMF2200, must be pro- ADVANCED PROGRAMMING tected by two independent entrapment protection devices. One of the devices is inherent in the FAAC operators or the Display Function Default control board design, the other can be external, like a pho- tocell or an edge sensor.
  • Page 15 Only one monitored photocell can be connected to the See the following connections diagrams for example of Closing or Opening safety inputs. More than one photocell opening/closing safety wiring. or other device can be connected to the safety inputs, but they will not be monitored.

  • Page 16: Operating Logics

    7. Operating Logics The following table displays the sequence of functions This is a brief description of the main operating logics of the accessible in BASIC PROGRAMMING: system. For a complete description please refer to Table 3 • E (semi-automatic): This mode requires a command to BASIC PROGRAMMING press open and a command to close.
  • Page 17 Display Function Default Advanced Programming: INDICATOR-LIGHT: To access ADVANCED PROGRAMMING, press and hold key F and then press key +: : the output functions as a standard indicator- light (ON at opening and pause, flashing at • Release key +, the unit displays the name of the first closing, and OFF when gate is closed).

  • Page 18: Start-Up

    9. Start-up Rotation direction and force check: 1. Program the functions of the 455 D control board ac- LED Indicators: cording to need, as previously shown. The board has a two-digit display. When not in 2. Turn power off to the control board. “PROGRAMMING”...

  • Page 19: Learning Operating Times

    11. Final Tests 10. Learning Operating Times Once programming is complete and the proper operating WARNING: During the learning procedure, safety times are stored in the board’s memory perform a devices are disabled! Avoid crossing the leaf complete test the system. Verify that the operator(s) run properly and, most importantly, check that force is movement area when this operation is carried out.

  • Page 20: Operating Modes Detailed Description

    12. Operating Modes Detailed Description (1) If maintained, it prolongs the pause until disabled by the command (timer function) (2) If a new pulse occurs within 2 seconds after reversing, it immediately stops operation. (3) During the partial opening cycle, an OPEN A pulse causes total opening. NB.: Effects on other active pulse inputs in brackets.
  • Page 21 (1) If maintained, it prolongs the pause until disabled by the command (timer function) (2) If a new pulse occurs within 2 seconds after reversing, it immediately stops operation. (3) During the partial opening cycle, an OPEN A pulse causes total opening. NB.: Effects on other active pulse inputs in brackets.

  • Page 22: Prewired Enclosure

    13. Prewired Enclosure The 455D board can be easily installed in a prewired enclosure supplied by FAAC that integrates a number of functions: Power ON-OFF switch and accessory power outlet, loop detector sockets prewired to the board, large terminal strips to easily connect activations, accessories and safeties.
  • Page 23 230 V AC Power Wiring Guidelines 115 V Check local wiring codes in all cases and follow all local building codes. Wiring and hookup should be performed by qualified electricians/installers only. AC power should be supplied from a circuit breaker panel and must have its own dedicated circuit breaker.
  • Page 24 Maglock. The Maglock kit can be ordered separately as an accessory. Refer to this schematic for the connections. If using non-FAAC relay make sure the minimum switch volt- age is less than 12Vac 24 VDC...

  • Page 25: Spare Parts

    SPARE PARTS Part Part Number Description Part Part Number Description 2036 Galvanized Nut 7110015 Oil Plug 7220015 Rear Bracket 2274 Vent Screw 7284005 Rear Bracket Plate 7094065 Copper Gasket 7182075 Short Pin 3204425 Cast Iron Pump 1 Lt 7228015 Rear Fork 706122 Pump Pin 2037...
  • Page 26 Tie Rod Cylinder 4994365 CBC Distribution flange 63000655 Seal (Front Flange Internal) 7049005 Brass Retainer 3906145 Skinpack 402 703204 Star Washer 2168.1 Seal Kit For 402 714019 Qt.1 FAAC Oil: 1 qt. 132a 7140251 Qt.1 FAAC Arctic Oil: 1 qt.
  • Page 27 FAAC S.p.A. and operated. or FAAC International, Inc. The warranty herein above set forth shall not be deemed to cover FAAC International, Inc.’s obligations under...
  • Page 28 402 - 732143 - Rev.B - US © 2018, FAAC International, Inc. - All Rights Reserved Published in July. 2018...

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