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Summary of Contents for Case DV210
- Page 1 DV210 Tier 3 Vibratory Roller SERVICE MANUAL Part number 47703709 edition English September 2015 Replaces part number 84287236A...
- Page 2 SERVICE MANUAL DV210 47703709 09/09/2015 Find manuals at https://best-manuals.com Find manuals at https://best-manuals.com...
- Page 3 Contents INTRODUCTION Machine completion and equipment ..........05 [05.102] Machine completion ..............05.1 Engine..................
- Page 4 Electrical systems ............... 55 [55.000] Electrical system ..............55.1 [55.100] Harnesses and connectors.
- Page 5 47703709 09/09/2015 Find manuals at https://best-manuals.com Find manuals at https://best-manuals.com...
- Page 6 INTRODUCTION 47703709 09/09/2015 Find manuals at https://best-manuals.com Find manuals at https://best-manuals.com...
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Page 7: Table Of Contents
Contents INTRODUCTION Foreword - Important notice regarding equipment servicing ........3 Safety rules . -
Page 8: Foreword - Important Notice Regarding Equipment Servicing
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and/or components not approved by the manufacturer. -
Page 9: Safety Rules
INTRODUCTION Safety rules Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions. -
Page 10: Safety Rules
INTRODUCTION Safety rules Carefully read the safety rules contained herein and follow advised precautions to avoid potential hazards and to safeguard your safety and personal integrity. Your safety and that of the people around you depends on you. It is essential that you understand this manual for a correct inspection, lubrication and repair of this machine. Read this manual carefully and check that: •... - Page 11 INTRODUCTION Make sure that you fully understand the symbols of the safety decals applied on the machine. Make sure that they are always clean and perfectly legible. Be prepared for emergencies. Always keep a first aid kit and a fire extinguisher close at hand on the machine.
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Page 12: Safety Rules
INTRODUCTION Safety rules Prevention of fire or explosions The engine fuel can originate an explosion or a fire. Never refuel when the engine is running. Do not smoke during refuelling. Take all the necessary safety measures when welding, grinding or when working near a naked flame. Use a non-inflammable product for cleaning parts. - Page 13 INTRODUCTION Prevention of burns The battery electrolyte generates severe burns. The battery contains sulphuric acid. Avoid any contact with the skin, eyes or clothing. Antidote: • EXTERNAL: Rinse well with water, removing any soiled clothing. • INTERNAL: Avoid vomiting. Drink water to rinse your mouth.
- Page 14 INTRODUCTION Precautions for waste disposal Improperly disposing of waste can threaten the environ- ment. Each country has its own Regulations on this subject. It is therefore advisable to prepare suitable containers to collect and store momentarily all solid and fluid materials that must not be scattered in the environment to avoid pollution.
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Page 15: Safety Rules - Ecology And The Environment
Improper disposal of batteries can contaminate the soil, groundwater, and waterways. CASE CONSTRUCTION strongly recommends that you return all used batteries to a CASE CONSTRUCTION dealer, who will dispose of the used batteries or recycle the used batteries properly. -
Page 16: Safety Rules - Shop And Assembly
INTRODUCTION Safety rules - Shop and assembly O-ring seals Lubricate the O-ring seals before you insert them in the seats. This will prevent the O-ring seals from overturning and twisting, which would jeopardize sealing efficiency. Sealing compounds Apply a sealing compound on the mating surfaces when specified by the procedure. Before you apply the sealing compound, prepare the surfaces as directed by the product container. - Page 17 W0111A Special tools The special tools that CASE CONSTRUCTION suggests and illustrate in this manual have been specifically re- searched and designed for use with CASE CONSTRUCTION machines. The special tools are essential for reliable repair operations. The special tools are accurately built and rigorously tested to offer efficient and long-lasting oper- ation.
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Page 18: Safety Rules - Hydraulic Contamination
INTRODUCTION Safety rules – Hydraulic contamination Contamination in the hydraulic system is a major cause of the malfunction of hydraulic components. Contamination is any foreign material in the hydraulic oil. Contamination can enter the hydraulic system in several ways: • When you drain the oil or disconnect any line •... -
Page 19: Personal Safety
INTRODUCTION Personal safety Wear Personal Protective Equipment (PPE) such as hard hat, eye protection, heavy gloves, hearing protection, pro- tective clothing, etc. Wear working footwear with non-slip soles. Smooth soles may slip from steps and pedals resulting in injury or incorrect operation. -
Page 20: Torque
INTRODUCTION Torque • Confirm regularly that bolted connections have not come loose. • Use torque wrenches for tightening. • If a special torque is needed, it is mentioned in the section. Thread size TIGHTENING TORQUE For screws For srews 8.8 (8G) 10.9 (10K) 10 N·m (7.4 lb ft) 14 N·m (10.3 lb ft) - Page 21 INTRODUCTION Tightening torques for cap nuts with O-ring - hoses Size wrench Thread size Hose Nominal 135 N·m (99.6 lb 115 N·m (84.8 lb 155 N·m (114.3 lb 30x2 166 N·m (122.4 lb 140 N·m (103.3 lb 192 N·m (141.6 lb 36x2 240 N·m (177.0 lb 210 N·m (154.9 lb...
- Page 22 INTRODUCTION Table for torques of plugs with flat gasket G - M Tightening torques for flanges G 1/8 15 N·m (11 lb ft) G1/4 33 N·m (24 lb ft) G 3/8 70 N·m (52 lb ft) G 1/2 90 N·m (66 lb ft) G 3/4 150 N·m (111 lb ft) 220 N·m (162 lb ft)
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Page 23: Special Tools
INTRODUCTION Special tools Group Name - Use Application Drum Handling sling Install/remove aux. transmission Stop Lock drum position Handling clamp Handle the drum Lifting lug for handling Install/remove vibrator Lifting hooks Install/remove damper plates with flange and bearing Adapter Install and remove bolt Tube Ø... - Page 24 INTRODUCTION 3. Handling clamp SS12N435 4. Lifting lug SS12N436 5. Lifting hooks SS12N437 6. Adapter SS12N438 47703709 09/09/2015...
- Page 25 INTRODUCTION 7. Tube / 8. Tube SS12N439 9. Ring SS12N440 10.Split ring / 11. Split ring SS12N441 12. Handling sling SS12N442 47703709 09/09/2015...
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Page 26: Hydraulic Contamination - Contamination
INTRODUCTION Hydraulic contamination – Contamination Contamination in the hydraulic system is a major cause of the malfunction of hydraulic components. Contamination is any foreign material in the hydraulic oil. Contamination can enter the hydraulic system in several ways. 1. When you drain the oil or disconnect any line. 2. -
Page 27: Consumables
INTRODUCTION Consumables NOTICE: While any company can perform the necessary maintenance or repairs on your equipment, CASE CON- STRUCTION strongly recommends that you use only CASE CONSTRUCTION dealers and products that meet given specifications. Improperly or incorrectly performed maintenance and repair voids the equipment warranty and may affect service intervals. - Page 28 INTRODUCTION PLANETARY FINAL DRIVE GEARBOX EP G UTELA YPOIDE 2x 2.5 L (0.66 US gal) SAE 80W-90 LUBE API GL-5 or T EP G UTELA YPOIDE MAT 3511 SAE 80W - 90 SAE 85W-140 LUBE SAE 85W140 TANDEM PUMP DRIVE GEARBOX 1.8 L (0.48 US gal) EP G...
- Page 29 INTRODUCTION Engine oil Engine oil has been specified as per its performance classification and viscosity classification. Performance classification under: American Petroleum Institute (API) Viscosity classification The ambient temperature and type of operations at the place where the machine will be used are decisive in deter- mining Society of Automotive Engineers (SAE) viscosity class.
- Page 30 INTRODUCTION NOTICE: Do not allow the upper temperature limit to be Viscosity diagram exceeded for long periods of time as this will reduce the capabilities of the oil. When using oil API CG-4/SH, the oil change interval must be reduced by half, i.e. 125 h. SS12C358 47703709 09/09/2015...
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