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Pool Cover Specialists INFINITY 4000 Installation Manual

Automatic safety pool cover, recessed top track system
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INFINITY 4000
AUTOMATIC SAFETY POOL COVER
™
RECESSED TOP TRACK SYSTEM
INSTALLATION GUIDE
© Latham Pool Products, Inc. 2019. All rights reserved.

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Summary of Contents for Pool Cover Specialists INFINITY 4000

  • Page 1 INFINITY 4000 AUTOMATIC SAFETY POOL COVER ™ RECESSED TOP TRACK SYSTEM INSTALLATION GUIDE © Latham Pool Products, Inc. 2019. All rights reserved.
  • Page 2 The ECLIPSE ™ Safety Pool Cover SECTIONS Cover Tracks ...............4 Roll-up Mechanism ..........7 Cover Fabric ............12 Classic Aluminum Lid .......... 20 Home Owner Check List ........23 T ools Required 1. Hammer drill or rotary hammer 18. Crescent wrench 2.
  • Page 3 1/4 x 5/8” Washer IN2010-R-GLD Infinity 4000 Recessed Right 36. H0152 Screw PPMS 10-32 x 1” 3. FT0001 Infinity 4000 Mounting Feet (set) 37. 10815 Cable Tie Miniature 4. M9682 Composite Tube Insert - 6 inch 38. H0313 Screw HHWSM tek 10 x 1/2” ss 5.
  • Page 4 Step By Step Instructions COVER TRACKS Step By Step Instructions Page/Step Step by step installation instructions ..5/1 © Latham Pool Products, Inc. 2019. All rights reserved. 4 of 25...
  • Page 5 Step By Step Instructions Step By Step Instructions Numbers in parenthesis refer to parts shown on page 3. To determine if the cover system was Position the cover track along both sides of Cut the length of the track on each side of ordered correctly for the pool, the length of the pool.
  • Page 6 Step By Step Instructions Numbers in parenthesis refer to parts shown on page 3. Use the provided screws (47), anchors (31) Use a hammer to tap the screw head down Using a #3 Phillips bit, tighten the screw to and snap-locks (48) to secure the track to untill the anchor is flush with the top of the secure the snap-lock to the pool deck.
  • Page 7 Step By Step Instructions RECESSED HORIZONTAL TRACK/ SLIM FLUSH TRACK Components & Installation Guidelines Page System components & Installation guidelines ..8 7 of 25 © Latham Pool Products, Inc. 2019. All rights reserved.
  • Page 8 Step By Step Instructions System Components Both Recessed Horizontal and Slim Flush Tracks consist of 3 parts, the track housing, the track, and the locking strip. End pulley assembly - This can either be installed when the housing is installed or at the time the mechanism is installed. Track protector: It is important to protect the track while the concrete deck is being poured.

  • Page 9: Table Of Contents

    Step By Step Instructions MECHANISM Step By Step Instructions Page/Step Cover Box Preparation ........10/1 Connecting the Roll-up Tube ......10/2 Adjusting Mechanism Height ....... 10/4 Positioning the Mechanism ......10/7 Anchoring the Mechanism Feet ....11/12 Extending the Pulley Brackets ....11/13 Anchoring the Pulley Brackets ....11/18 5 Wire Motor Wiring ..........12 3 Wire Motor Wiring ..........13...

  • Page 10: Cover Box Preparation

    Step By Step Instructions Numbers in parenthesis refer to parts shown on page 3. Cover Box Preparation Connecting the Roll-up Tube Attach the hub casting on the motor end to the insert that is in the roll-up tube motor end Use a garden hose to clean out the cover box.

  • Page 11: Anchoring The Mechanism Feet

    Step By Step Instructions Anchoring the Mechanism Feet Align the mechanism on the motor side first On the non-motor end, make sure the rope by using a length of rope and extending it will travel straight from the track to the With the mechanism centered between the from the back side of the cover track to the pulley.

  • Page 12: Wire Motor Wiring

    Step By Step Instructions Attach the #8 copper bond wire that is Make the same connection with the #8 stubbed into the cover box to the bonding copper bond wire that is in the cover box lug on the motor end of the mechanism. on the non-motor end of the mechanism.

  • Page 13: Wire Motor Wiring

    For the 3-wire motor option, use the wiring diagrams below. Technical Wiring Schematic NOTE: The black wire may be replaced with blue depending on what motor is being used. 3 WIRE MOTOR BLACK WHITE GROUND 110-240 VAC HOT (LINE 2) 50/60 Hz NEUTRAL (LINE 1) 15 AMP GFCI...
  • Page 14 Step By Step Instructions COVER FABRIC Step by Step Instructions Page/ Step Opening the Cover Box ........15/1 Running Ropes in the Tracks ......15/4 Routing the Ropes ..........15/9 Magnet Installation ........16/14 Installing Positive Stops ........17/19 Attaching the Leading Edge Tube ....18/31 Attaching the Ropes to the Reels ....19/40 Installing the Sensor ........20/47 Closing the Cover ..........20/50...

  • Page 15: Opening The Cover Box

    Step By Step Instructions Step By Step Instructions Numbers in parenthesis refer to parts shown on page 3 Opening the Cover Box Standing behind the housing looking over Uncoil the ropes to remove twists and kinks. the pool, unroll the cover from left to right. Run the ropes through the tracks.

  • Page 16: Magnet Installation

    Step By Step Instructions Numbers in parenthesis refer to parts shown on page 3 On the non-motor end, run the rope around This rope will continue from the first pulley Run the rope from the non-motor end along the pulley and out the backside of the pulley to the second pulley.

  • Page 17: Installing Positive Stops

    Step By Step Instructions Numbers in parenthesis refer to parts shown on page 3 Remove the guide from the end of the track. Mark the track through the center of the Use a 1/4” drill bit to drill the holes in the Position the positive stop plate (54) over the holes in the positive stop plate (54).

  • Page 18: Attaching The Leading Edge Tube

    Step By Step Instructions Numbers in parenthesis refer to parts shown on page 3. Drill a minimum of three pilot holes evenly Insert screws (44) into each hole to connect Use a 1/2” wrench, to loosen the center bolt spaced around the leading edge and into the leading edge to the wheel assembly.

  • Page 19: Attaching The Ropes To The Reels

    Step By Step Instructions Numbers in parenthesis refer to parts shown on page 3. Connect the bonding wire that is attached to Drill a hole using a 3/16” bit in the flat section Reinstall the guide on the end of the track. the front corner of the cover to the leading of the leading edge just behind the rope Secure the Positive Stop Plate to the top...

  • Page 20: Installing The Sensor

    Step By Step Instructions Numbers in parenthesis refer to parts shown on page 3. Installing the Sensor As the excess rope is wrapped around the Use cable ties (37) to secure the sensor wire rope reel, make sure it goes on straight Thread the sensor into the mounting hole to the motor end of the mechanism to keep without getting crossed with each other.

  • Page 21: Adjusting The Ropes

    Step By Step Instructions Numbers in parenthesis refer to parts shown on page 3. Using a utility knife, carefully cut a slit in Insert a screw driver through the slit in the Apply the supplied grease to the magnet. the webbing long enough for the magnet webbing to create the pocket for the magnet.
  • Page 22 Step By Step Instructions STANDARD ALUMINUM LID Step By Step Instructions Page/Step Installing the Lid Brackets........23/1 Assembling the Aluminum Lid ......23/4 Attaching the Lid to the Deck ....... 23/7 © Latham Pool Products, Inc. 2019. All rights reserved. 22 of 25...
  • Page 23 Step By Step Instructions Numbers in parenthesis refer to parts shown on page 3. Installing the Lid Brackets Install additional rope loops (30) on the Slide the standard lid bracket into the drop in rope along the back of the cover box if anchor plate.
  • Page 24 Use the following check list and the Infinity 4000 Owner’s Manual and Safety Information guide as your primary instruction source. © Latham Pool Products, Inc. 2019. All rights reserved.
  • Page 25 Installation Checklist Tracks q All track ends filed. This is extremely important. q Does the track space measurement match how the cover system was ordered? q Cover goes through the track joints smoothly. q All track screws are tight and flush. q Pulleys are flush against the end of the track. q The guides are snug against the track.

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