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Medium voltage products
eVD4
Installation and service instructions
12 ... 17.5 kV - 630 ... 2500 A - 16 ... 40 kA
For your safety!
I. Introduction
II. Programme for environmental protection
1. Packing and transport
2. Checking on receipt
3. Storage
4. Handling
5. Description
5.1. General information
5.2. Reference Standards
5.3. Composition
5.4. Fixed circuit-breakers
5.5. Withdrawable circuit-breakers
5.6. Characteristics of the electrical accessories
6. Instructions for circuit-breaker operation
6.1. Safety indications
6.2. Operating and signalling parts
6.3. Circuit-breaker closing and opening operations
7. Installation
7.1. General information
7.2. Installation and operating conditions
7.3. Preliminary operations
7.4. Installation of fixed circuit-breaker
7.5. Installation of withdrawable circuit-breaker in
UniGear ZS1 switchgear and PowerCube units
7.6. HMI installation instructions
7.7. Power circuit connections of fixed circuit-breakers
7.8. Earthing
7.9. Connection of the auxiliary circuits
8. Putting into service
8.1. General procedures
9. Maintenance
9.1. General information
9.2. Inspections and functional tests
9.3. Servicing
9.4. Repairs
1
2
2
3
4
6
7
8
8
8
8
26
32
40
41
41
41
42
44
44
44
46
46
46
48
49
50
50
51
51
10. Application of X-ray emission standards
52
11. Spare parts and accessories
52
11.1. List of spare parts
52
12. Electric circuit diagrams
54
13. Overall dimensions
55
14. Product quality and environmental protection
56
57
57
58
59
67
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Summary of Contents for ABB eVD4
- Page 1 Medium voltage products eVD4 Installation and service instructions 12 ... 17.5 kV - 630 ... 2500 A - 16 ... 40 kA For your safety! I. Introduction II. Programme for environmental protection 1. Packing and transport 2. Checking on receipt 3.
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Page 3: For Your Safety
For your safety! • Make sure that the installation room (spaces, divisions and environment) is suitable for the electrical apparatus. • Check that all the installation, putting into service and maintenance operations are carried out by qualified personnel with suitable knowledge of the apparatus. • Make sure that the pertinent standards and laws are complied with during installation, putting into service and maintenance, so that the installations conform to the rules of good working practice and safety in the work pace. • Strictly follow the information given in this instruction manual. • Check that the rated performance of the apparatus is not exceeded during service. • Check that the personnel operating the apparatus have this instruction manual to hand as well as the necessary information for correct intervention. • Pay special attention to the danger notes indicated in the manual by the following symbol: Responsible behaviour safeguards your own and others’ safety! For any requests, please contact the ABB Assistance Service. - Page 4 For correct use of the product, please read it carefully. The production processes are carried out in compliance with Like all the apparatus we manufacture, the eVD4 circuit- the Standards for environmental protection in terms of breakers are designed for different installation configurations.
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Page 5: Packing And Transport
1. Packing and transport The circuit-breaker is shipped in special packing, in the open position and with the spring released. Each piece of apparatus is protected by a plastic cover to prevent water from infiltrating during the loading and unloading stages and to keep the dust off during storage. - Page 6 “SHOCK WATCH” (fig. 1a) impact indicator.. Should any damage or irregularity be noted in the supply on unpacking, notify ABB (directly or through the agent or supplier) as soon as possible and in any case within five days of receipt.
- Page 7 Meaning of the configuration code The configuration code is a string of characters which briefly describes some of the circuit-breaker characteristics. Each character represents an individual component or a characteristic. The table below shows the rules for creating the configuration code. The configuration code is indicated on the rating plate (fig.
- Page 8 On receipt the apparatus must be carefully unpacked and checked as described in Checking on receipt (chap. 2). temperatures, please ask ABB). Avoid accidental impact or positions that stress the structure If immediate installation is not possible, the apparatus must of the apparatus.
- Page 9 4. Handling During handling, take great care not to stress the insulating Before carrying out any operations, always make sure that the parts and the terminals of the circuit-breaker. operating mechanism spring is released and that the apparatus is in the open position. The apparatus must not be handled by putting To lift and handle the circuit-breaker, proceed as follows (fig.
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Page 10: Reference Standards
These checks, together with the many self-diagnosis The withdrawable version has a truck (15), either manual or functions of the IED make the eVD4 stand out for their highly reliable operation and low maintenance required. motorized, consisting of a steel sheet structure with wheels,... - Page 11 1-8-10 2-10 8-10 Fig. 4a Fixed circuit-breaker 1-8-10 2-10 8-10 Fig. 4b Withdrawable circuit-breaker 1 Opening pushbutton 12 Earth terminal M12 2 Closing pushbutton 13 Electronics 3 Lever for manual closing spring loading 14 Current and voltage sensors 4 Signalling device for closing spring loaded (yellow) and released (white) 15 Motorized truck on request for UniGear panels 5 Signalling device for circuit-breaker open/closed 16 Centring pins...
- Page 12 5.3.2. Poles The eVD4 series vacuum circuit-breaker has poles with the vacuum interrupter embedded in resin or thermoplastic material. Embedding the interrupter makes the circuit-breaker poles particularly sturdy and protects the interrupter against shocks, dust deposits and humidity. The vacuum interrupter houses the contacts and forms the interruption chamber.
- Page 13 The electric arc is always the diffuse type at the rated current short-circuits. value of the interrupter. There is very little erosion of the ABB vacuum interrupters are zero-current interrupters and are contact and a very high number of interruptions. free of any re-striking.
- Page 14 Versions available 5.3.4 EL operating mechanism The eVD4 circuit-breakers are available in the fixed and The eVD4 circuit-breakers are equipped with an EL spring withdrawable version with front operating mechanism. operating mechanisms. The withdrawable version is available for UniGear ZS1 The EL operating mechanism is designed to cover the range switchgear and PowerCube units.
- Page 15 There are many advantages provided by using the Rogowski coil, among which are: – Rogowski sensors: only for current measurement in the – absolute linearity of the output signal according to the one versions of eVD4 where voltage measurement is not measured required. – no saturation –...
- Page 16 Since they are fully integrated and tested in the factory, the eVD4 circuit-breakers take advantage of this concept to obtain an excellent measurement performance. During production of each eVD4 the RBX615 is calibrated with the characteristic correction factors of the current and voltage sensors mounted on that particular circuit-breaker.
- Page 17 5.3.7 RVX615 protection and control unit 5.3.7.1 Protection and control RBX615 is a line protection relay dedicated to protection, The RBX615 relay offers protection against short-circuit, measurement and monitoring of utility substations and directional and non-directional protection, overcurrent industrial electrical systems. protection with definite delay trip and protection against The new protection relay has been designed to implement the thermal overload.
- Page 18 The high degree of flexibility and configurability of the The operating availability of the protection is guaranteed by protection and control unit makes the eVD4 circuit-breaker constant monitoring of the protection relays and their GOOSE very versatile and suitable for all types of use.
- Page 19 – Protection against earth fault and of the directional and circuit-breaker plug-socket contacts. non-directional phase, protection against sensitive earth eVD4 makes three communication modules: fault and protection against earth fault with measurement of – Ethernet RJ45 electrical communication the transients, also effective against intermittent earth faults –...
- Page 20 5.3.7.10. Characteristics and configuration settings of the relay Standard Pre-confìgurations The RBX615 protection and control unit is available with five alternative pre-configurations. Description Configuration Non-directional overcurrent protection and non-directional earth fault protection Feeder 1 (F1) Non-directional overcurrent protection and directional earth fault protection based on measurement of the phase Feeder 2 (F2) voltages Directional overcurrent protection, directional earth fault protection based on measurement of the...
- Page 21 Functions IEC 61850 IEC 60617 IEC - ANSI Pre-configurations Control I ↔ O CB I ↔ O CB Fixed circuit-breaker control FCBXCBR1 • • • • • Withdrawable circuit-breaker control WCBXCBR1 I ↔ O CB I ↔ O CB • • • • • Earthing switch state signalling ESSXSWI1 I ↔...
- Page 22 – Wireless adapter (reserved for future applications) parameters. By means of the buttons, it is also possible to give an opening or closing command to the eVD4, reset the alarm indications and switch between the remote or local control modes.
- Page 23 5.3.7.14. Navigation The arrow buttons are used for browsing. To scroll through the information presented in the menus, simply press the various arrow buttons or keep them pressed. Name Function – Abandon the configuration mode without saving the values – Cancel certain actions –...
- Page 24 5.3.7.16. LEDs The LHMI includes three LEDs for indicating the state of the protections and of the relay functions. A further 8 alarm LEDs are available on the front of the LHMI. By means of these 8 LEDs it is possible to display the state of 24 alarms organized into three pages.
- Page 25 5.3.7.19. WHMI WHMI menu tree structure The WHMI allows the user to access the IED by means of a The WHMI can be used: web browser. The version of web browser supported is – Locally by connecting your laptop to the LHMI by means of Internet Explorer 7.0 or more recent.
- Page 26 5.3.7.20. WHMI control buttons Name Description Enabling parameter editing. Disabling parameter editing. Writing parameters to the IED. Refreshing parameter values. Printing out parameters. Committing changes to IED's, non-volatile flash memory. Rejecting changes. Showing context sensitive help messages. Clearing events. Triggering the disturbance recorder manually. Saving values to CSV file format.
- Page 27 5.3.7.21. Authorizations Different user profiles, each with different rights and default passwords have been implemented in both the LHMI and WHMI. The default password can only be changed by a user with administrator rights. Access by means of authentication is disabled by default in the LHMI and can be enabled either by means of the LHMI or by means of the WHMI Main Menu/Configuration/Authorization.
- Page 28 Pole centre-distance P [mm] 150 Weight [kg] 73 Standardized dimensions table 1VCD 000156 000157 000158 000156 000157 000158 Operating temperature [°C] - 5 ... + 40 ( Tropicalization IEC: 60068-2-30, 60721-2-1 • Electromagnetic compatibility IEC: 62271-1 • (1) For lower temperature please ask ABB.
- Page 29 – cord with connector (plug only) for auxiliary circuits, with striker pins which do not allow insertion of the plug in the socket if the rated current of the circuit-breaker is lower than the rated current of the panel – RBX615 protection and control unit – Human Machine Interface (HMI). eVD4 12 • • 50-60...
- Page 30 Pole centre-distance P [mm] 150 Weight [kg] 73 Standardized dimensions table 1VCD 000156 000157 000158 000156 000157 000158 Operating temperature [°C] - 5 ... + 40 ( Tropicalization IEC: 60068-2-30, 60721-2-1 • Electromagnetic compatibility IEC: 62271-1 • (1) For lower temperature please ask ABB.
- Page 31 • • 17.5 17.5 50-60 1250 1250 1600 1600 1600 1600 2000 2000 2500 — — — — — — — — — — — — — — — — — — — 31.5 31.5 — — 31.5 31.5 31.5...
- Page 32 P=210 P=275 P=150 P=210 P=275 W=450 W=570 W=700 W=570 W=700 W=450 W=570 W=700 eVD4 12.06.16 p150 eVD4 12.06.20 p150 eVD4 12.06.25 p150 31.5 eVD4 12.06.32 p150 1250 eVD4 12.12.16 p150 1250 eVD4 12.12.20 p150 1250 eVD4 12.12.25 p150 31.5 1250 eVD4 12.12.32 p150...
- Page 33 P=210 P=275 P=150 P=210 P=275 W=450 W=570 W=700 W=570 W=700 W=450 W=570 W=700 eVD4 17.06.16 p150 eVD4 17.06.20 p150 eVD4 17.06.25 p150 31.5 eVD4 17.06.32 p150 1250 eVD4 17.12.16 p150 1250 eVD4 17.12.20 p150 1250 eVD4 17.12.25 p150 31.5 1250 eVD4 17.12.32 p150...
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Page 34: Withdrawable Circuit-Breakers
[°C] - 5 ... + 40 ( Tropicalization IEC: 60068-2-30, 60721-2-1 • Electromagnetic compatibility IEC: 62271-1 • (1) Rated current guaranteed when circuit-breaker is installed in UniGear ZS1 switchgear and with 40 °C ambient temperature (2) For lower temperature please ask ABB. - Page 35 An additional mechanical interlock is available (which requires enclosure or fixed part when the earthing switch is closed. adequate accessories on fixed part). This interlock prevents Another lock prevents racking-in and racking-out with the the circuit-breaker racking-in/racking-out with the door open. eVD4/P 12 • • 50-60 1600...
- Page 36 [°C] - 5 ... + 40 ( Tropicalization IEC: 60068-2-30, 60721-2-1 • Electromagnetic compatibility IEC: 62271-1 • (1) Rated current guaranteed when circuit-breaker is installed in UniGear ZS1 switchgear and with 40 °C ambient temperature (2) For lower temperature please ask ABB.
- Page 37 • • 17.5 17.5 50-60 1600 1600 1600 1600 2000 2000 2500 — — — — — — — — — — — 31.5 31.5 — — 31.5 31.5 31.5 — — — — — — — — —...
- Page 38 P=150 P=210 P=275 P=275 Circuit-breaker type u/l=205 u/l=310 u/l=310 u/l=310 ø=35 ø=79 ø=79 ø=109 eVD4/P 12.06.16 p150 eVD4/P 12.06.20 p150 eVD4/P 12.06.25 p150 31.5 eVD4/P 12.06.32 p150 1250 eVD4/P 12.12.16 p150 1250 eVD4/P 12.12.20 p150 1250 eVD4/P 12.12.25 p150 31.5 1250 eVD4/P 12.12.32 p150...
- Page 39 P=150 P=210 P=275 P=275 Circuit-breaker type u/l=205 u/l=310 u/l=310 u/l=310 ø=35 ø=79 ø=79 ø=109 eVD4/P 17.06.16 p150 eVD4/P 17.06.20 p150 eVD4/P 17.06.25 p150 31.5 eVD4/P 17.06.32 p150 1250 eVD4/P 17.12.16 p150 1250 eVD4/P 17.12.20 p150 1250 eVD4/P 17.12.25 p150 31.5 1250 eVD4/P 17.12.32 p150...
- Page 40 - 5 ... + 40 ( Tropicalization IEC: 60068-2-30, 60721-2-1 • • • Electromagnetic compatibility IEC: 62271-1 • • • (1) Rated current guaranteed when circuit-breaker is installed in a PowerCube enclosure and with 40 °C ambient temperature (2) For lower temperature please ask ABB.
- Page 41 - 5 ... + 40 ( Tropicalization IEC: 60068-2-30, 60721-2-1 • • • Electromagnetic compatibility IEC: 62271-1 • • • (1) Rated current guaranteed when circuit-breaker is installed in a PowerCube enclosure and with 40 °C ambient temperature (2) For lower temperature please ask ABB.
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Page 42: Characteristics Of The Electrical Accessories
5.6. Characteristics of the electrical Electronic time delay device for undervoltage release (mounted outside the circuit-breaker) accessories 24 ... 30 - 48 - 60 - 110 ... 127 - 220 ... 250 V– 48 - 60 - 110 ... 127 - 220 ... 240 V~ 50/60 Hz RBX615 relay Adjustable opening time (release + time delay 0.5-1-1.5-2-3 s Type LV: 48 ... -
Page 43: Instructions For Operating The Circuit-Breaker
Under these conditions the operator is totally guaranteed against accidental contact with moving 6.2. Switching and signalling parts parts. eVD4 circuit-breakers for UniGear switchgear and PowerCube units (fig. 6a). 1 Key lock (if provided) (*) 2 Lever for manually loading the closing spring 3 Coupling lever for racking-out operation (only for withdrawable circuit-breakers) -
Page 44: Circuit-Breaker Closing And Opening Operations
(fig. 6 - fig. 7). For manual closing, press the button (5 - fig. 6a). When there is a shunt closing release, the operation can also a) Manual closing spring loading for eVD4 circuit- be carried out remotely by means of a special control circuit. breakers for UniGear switchgear and PowerCube units Closing having taken place is indicated by the signalling (fig. 7a) - Page 45 c) When the CB is selected, The circuit-breaker will close and this will be indicated by the press the green closing button SLD and by the LED light on the green closing button to close the circuit-breaker “I”, the right-hand side of the display dedicated to the menu will now be active again.
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Page 46: General Information
Minimum (according to class – 5), – 5 °C apparatus for indoor installation (*) (*) For lower temperatures, please ask ABB. Humidity The average value of the relative humidity, measured for a period longer than 24 hours, must not exceed 95%. - Page 47 Fig. 8b Fig. 8c eVD4 eVD4 Fig. 8d Fig. 8e...
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Page 48: Preliminary Operations
7.3. Preliminary operations • The racking-in/-out operations must always be – Clean the insulating parts with clean dry cloths. carried out with the circuit-breaker open. – Check that the top and bottom terminals are clean and • When putting into service for the first time, it is free of any deformation caused by shocks received during advisable to charge the circuit-breaker operating transport or storage. mechanisms manually so as not to overload the auxiliary power supply circuit. - Page 49 Racking-in Max 25 Nm Racking-out Fig. 9 b) When the SLD is selected, use the “up” 7.5.2. Circuit-breaker racking-in and racking-out with a motorized truck by means of HMI and “down” arrow buttons to select the truck symbol Racking-out operation The operation can only be carried out with the circuit-breaker open. Note Make sure that the control mode is set to “Local” (the LED alongside the letter L on button smust be on), otherwise press the control mode selection button until...
- Page 50 5) Fit the communication cable in the special HMI connector 9 PIN -DSUB (-XDB31). The serial cable is supplied with the eVD4 socket Kit. 6) Assemble the two-pole power supply connector of the HMI The racking-in operation can only be carried out with the (-XDB32).
- Page 51 58.2 106.5 58.2 34.5 A) 4 x Ø 4.5 mm holes for fixing M4 screws B) Cable connection drilling C) HMI –XBD22 power supply connector D) Earthing hole for M4 screw E) –XBD21 9 pin D-SUB connector for HMI signal communication 7.7.
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Page 52: Connection Of The Auxiliary Circuits
HMI fitted with special connector on the end (2) – 2 Ethernet connection modules 1.5 m long with cylindrical connector on the socket side and RJ45 connector on the other end. Allows easy integration of the eVD4 in communication systems based on Ethernet (3) Fig. 11... -
Page 53: Putting Into Service
8.1. General procedures Before putting the circuit-breaker into service, carry out the following operations: All the operations regarding putting into service – check tightness of the power connections to the circuit- must be carried out by ABB personnel or by breaker terminals; suitably qualified customer personnel with in-depth – establish the setting of the primary electronic overcurrent knowledge of the apparatus and of the installation. release (if provided);... -
Page 54: Maintenance
5,000 operations or during normal maintenance operations as Furthermore, it is advisable to call in ABB personnel, at least specified in par. 9.2.1. in cases for checking the performances in service and for Before doing the test, open the circuit-breaker and carry out repairs. - Page 55 – The screws and nuts are tightened in the factory and 9.2.4. Withdrawable assembly (truck and circuit-breaker) correct tightening is marked with a coloured sign. No Visually inspect the components, especially those which may further tightening operations should be required during the be damaged by incorrect operations (also see table in chap. 8). operating life of the circuit-breaker.
- Page 56 • Replace the parts subjected to mechanical stress or stress due to particular environmental conditions (contact an ABB service centre). Note These operations can only be carried out by ABB personnel or by skilled and specially trained personnel.
- Page 57 Note Dismantling and replacement of the pole can only be carried out by ABB personnel or by skilled and specially trained personnel, particularly with regard to the neces- Should maintenance be carried out by the sary adjustments.
- Page 58 10. Application of X-ray emission standards One of the physical properties of vacuum insulation is the – a voltage higher than the withstand voltage at power possibility of X-ray emission when the interrupter contacts are frequency or of a test voltage in direct current, specified in open.
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Page 59: Spare Parts And Accessories
– RBX615 protection and control unit ordering sales codes indicated in the technical catalogue and – Human machine Interface (HMI) always state the following: – eVD4 socket Kit. – type of circuit-breaker – rated voltage of the circuit-breaker – rated thermal current of the circuit-breaker –... -
Page 60: Electric Circuit Diagrams
Electric circuit diagrams The standard eVD4 circuit-breaker electric circuit diagrams Each circuit-breaker is always provided with the standard are as follows: electric circuit diagram or with a specific diagram in the case – 1VCD400137: Fixed circuit-breakers of a circuit-breaker with non-standard wiring. -
Page 61: Overall Dimensions
13. Overall dimensions Fixed circuit-breakers eVD4 1VCD000156 PROF. 18 12 PROF.25 17.5 1250 31.5 161,1 Fixed circuit-breakers eVD4 1VCD000157 2xM10 PROF. 20 PROF. 25 12-17.5 kV 1250 31.5... - Page 62 Fixed circuit-breakers eVD4 PROF. 25 1VCD000158 2xM10 PROF. 18 12-17.5 1250 31.5 Fixed circuit-breakers eVD4 deep 20 1VCD000159 17.5 1600 2000 31.5 (*) only 2000 A (*) Fixing interchangeability with the previous series (345 x 650).
- Page 63 Fixed circuit-breakers eVD4 2xM10 PROF.20 4xM12 PROF.25 1VCD000160 17.5 1600 2000 31.5 Fixed circuit-breakers 11 11 eVD4 M12x25 deep x18 deep 1VCD000161 17.5 1250 1600...
- Page 64 Fixed circuit-breaker 11 11 eVD4 M12x25 deep 1VCD000162 M10x18 deep 17.5 1250 1600 Fixed circuit-breaker VISTA A eVD4 SCALA 1 : 2 1VCD000176 2xM10 PROF.20 4xM12 PROF.25 17.5 2500 31.5...
- Page 65 Withdrawable circuit-breakers for UniGear ZS1 switchgear and PowerCube units eVD4/P 42,5 1VCD000163 630A 1250A 17.5 1250 31.5 Withdrawable circuit-breakers for UniGear ZS1 switchgear and PowerCube units eVD4/P 62,5 1VCD000164 17.5 1600 2000 31.5 (*) only 2000 A 359,5...
- Page 66 Withdrawable circuit-breakers for UniGear ZS1 switchgear eVD4/P 1VCD000165 62,5 17.5 1600 2000 31.5 (*) only 2000 A 359,5 Withdrawable circuit-breakers for UniGear ZS1 switchgear and PowerCube units eVD4/P 1VCD000166 62,5 17.5 1250 1600 359,5...
- Page 67 Withdrawable circuit-breakers for UniGear ZS1 switchgear eVD4/P 1VCD000167 17.5 1250 1600 359,5 Withdrawable circuit-breakers for UniGear ZS1 switchgear eVD4/P 62,5 1VCD000175 17.5 2500 31.5 359,5...
- Page 68 58.2 106.5 58.2 34.5...
- Page 69 ISO 14 001 Standard. ABB offers its skills and help with re-cycling and disposal of the products at the end of their life. For disposal of the products, it is always necessary to act in accordance with local legal requirements in force.
- Page 72 Petzower Strasse 8 D-40472 Ratingen D-14542 Glindow Phone: +49(0)2102/12-1230, Fax: +49(0)2102/12-1916 E-mail: powertech@de.abb.com www.abb.com We reserve the right to modify the contents of this document without prior notice following technical and product developments. © Copyright 2011 ABB. All rights reserved.