Buhler 435 Operator's Manual
  1. Manuals
  2. Brands
  3. Buhler Manuals
  4. Lawn Mower
  5. 435
  6. Operator's manual

Buhler 435 Operator's Manual

Versatile 4wd tractors
Hide thumbs
Table of Contents

Advertisement

Quick Links

::
435
:: 485
:: 535
89002109
12/2007

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 435 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Buhler 435

Summary of Contents for Buhler 435

  • Page 1 :: 485 :: 535 89002109 12/2007...

  • Page 2: To The Owner

    Proper ballasting to provide equal traction to front and rear axles under moderate to heavy load will improve tractor performance and life. Your Buhler Versatile dealer will instruct you in the general operation of your tractor. Your dealer’s staff of factory–trained service technicians will be glad to answer any questions that may arise regarding the operation of your tractor.
  • Page 3 435/485/535...

  • Page 4: Table Of Contents

    Delivery Report ............6-27 435/485/535...
  • Page 5 435/485/535...
  • Page 6 Damage to the Cab/ROPS ......... . .1-17 Section 1 - Safety Contents 435/485/535...

  • Page 7: Section 1 - Safety Information

    BEFORE operating the tractor. 435/485/535 Tractor Statement of Use Buhler Versatile has designed the 435, 485 and 535 4WD articulated tractors to be used in customary agricultural applications. Using the tractor in an industrial only application (ie. road building) will not be covered by warranty.

  • Page 8: Precautionary Statements

    ATTENTION: The word “ATTENTION” is used to warn the operator of potential machine damage if a certain procedure is not followed. IMPORTANT: The word “IMPORTANT” is used to inform the reader of something he needs to know to prevent minor machine damage if a certain procedure is not followed. 435/485/535...

  • Page 9: The Tractor

    5. Do not modify, alter, or permit anyone else to modify or alter the tractor or any of its components or any tractor function without first consulting an authorized Buhler Versatile dealer. 6. Install all shields before starting or operating the tractor.

  • Page 10: Operating The Tractor

    19. Install additional lights on implement rear to safeguard against rear–end collisions. Daybreak and dusk are particularly dangerous. Buhler Versatile tractors have seven–pin trailer connectors to facilitate installation of extra lighting. 20. Be aware of the transport width of towed implements.

  • Page 11: Operating The Pto

    Injury to bystanders or damage to the tractor or equipment may result. 435/485/535 25. When hitching drawn equipment to the drawbar, only allow an assistant between the tractor and implement if the tractor is off, in neutral and the brakes are engaged.

  • Page 12: Servicing The Tractor

    R134A refrigerant. See your authorized Buhler Versatile dealer for service. 6. Stop the engine before performing any service on the tractor. 7. Escaping diesel/hydraulic fluid under pressure can penetrate the skin causing serious injury.

  • Page 13: Diesel Fuel

    15. Ground fuel storage tanks to prevent static buildup. 435/485/535 Safety Cab Your tractor is equipped with a safety cab which must be maintained in a serviceable condition. Be careful when driving through doorways or working in confined spaces with low headroom.

  • Page 14: Safety Labels

    Please become familiarized with the content and location of these warning signs. Make sure all warning signs are legible. Clean or replace where necessary. Replacements warning signs can be obtained from your Buhler Versatile dealer. 4 15 Section 1 - Safety...
  • Page 15 Section 1 - Safety Safety Labels ROLL OVER PROTECTIVE STRUCTURE FOR TRACTORS: 435/485/535 PROTECTIVE STRUCTURE PART NO: 86031286 MEETS OSHA REGULATION CERTIFIED TO CSA STANDARD 1. ROPS Certificate - Located left underside of cab. 2. Slow-Moving Vehicle - Located on rear of cab.
  • Page 16 Remove key if leaving tractor. FAILURE TO FOLLOW ALL OF THE ABOVE INSTRUCTIONS COULD LEAD TO SERIOUS INJURY. 86000553-D IMPORTANT CLUTCH PEDAL MUST BE DEPRESSED & TRANSMISSION MUST BE IN NEUTRAL TO START TRACTOR 86034143 435/485/535 F1-3B...

  • Page 17: Additional Safety Items

    (4) attaching the lever to the glass window. This will allow the window to open beyond the latch. If greater access is required, the silicone hinge/seal can be cut to remove the window completely. 435/485/535 overhaul F1-4 F1-6 F1-5...

  • Page 18: Safety Cab

    FROM THE TRACTOR IN THE EVENT OF ROLLOVER. SAFETY BELTS SAVE LIVES WHEN THEY ARE USED. Information regarding the safety cab/ROPS and safety belt are available from your authorized Buhler Versatile dealer. ROPS Maintenance and Inspection After the first 50 hours of operation and every 1500 of operation (or yearly, whichever comes first): 1.
  • Page 19 1-18 435/485/535...
  • Page 20 Transporting the Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9 Section 2 - General Information Contents 435/485/535...

  • Page 21: Section 2 - General Information Tractor Orientation

    Section 2 - General Information Tractor Orientation Tractor Orientation Overall Description The Models 435, 485 and 535 tractors are classified as 4–wheel drive articulating vehicles . The tractors consist of front and rear frame assemblies which steer by pivoting at the center articulation joint .

  • Page 22: Section 2 - General Information

    Tractor Identification Plate is removed or mutilated . Section 2 - General Information Tractor Identification Data TRACTOR NUMBER MODEL ENGINE TRANSMISSION FRONT AXLE HYDRAULIC PUMP FWD-FACTOR BUHLER VERSATILE INC. UNIT REAR AXLE HYDRAULIC LIFT SPECIAL ORDER F2-5 F2-6 F2-7 435/485/535...

  • Page 23: Engine Identification

    For service, warranty, and parts information, contact your Buhler Versatile dealer . For the 435, 485 and 535 tractor (Cummins QSX5 engine), the Engine Identification Plate () is located on the front left side of the engine block below the valve cover .

  • Page 24: Front & Rear Axle Identification

    Differential Identification Plate (3) containing differential model information . NOTE: Make a copy of the information recorded in the preceding paragraphs and keep in a safe location in the event your operator’s manual is lost or destroyed. F2-10 435/485/535...

  • Page 25: Protective Shielding

    The battery cover protects the batteries from damage and the electrical connections from accidental contact . The battery cover must always be in place and latched during operation . WARNING: INSTALL ALL PROTECTIVE SHIELDS BEFORE STARTING OR OPERATING THE TRACTOR. 435/485/535 F2-11 F2-12 F2-13...

  • Page 26: Break-In Period

    Service” checklist at the end of this manual . Section 2 - General Information Engine Break-in The Cummins engine used in Buhler Versatile 4WD tractors has been run on a dynamometer before installation but not enough to be considered broken in .

  • Page 27: Towing The Tractor

    If towing the tractor is necessary, use a strong chain or cable of sufficient strength to tow the vehicle . Consult your Buhler Versatile Dealer . Tow the tractor BACKWARD from the drawbar or FORWARD from both of the front tie-down slots . Use the tie-down slots in the front and rear frames to attach the chains to the tractor .

  • Page 28: Transporting The Tractor

    (3) . Use a chain of adequate size, routed through the brackets to hold down the tractor . Section 2 - General Information 6 . Always fully engage the park brake and install the articulation lock pin (4) when transporting the vehicle . Transporting F1-6 F2-14 435/485/535...
  • Page 29 2-0 435/485/535...
  • Page 30 Ballasting Weights . . . . . . . . . . . . . . . . . . 3-02 Contents 435/485/535...

  • Page 31: Introduction

    (see “Ballasting” in this Section) • Check dual or triple wheel mounting bolt torque Make any necessary repairs before using the tractor . 435/485/535 Precautionary Statements • DO NOT OPERATE THE TRACTOR IN A CLOSED BUILDING.

  • Page 32: Welding & Battery Charging

    IN CASE OF CONTACT WITH SKIN, FLUSH THE AFFECTED AREA WITH WATER FOR FIVE MINUTES. SEEK MEDICAL ATTENTION IMMEDIATELY. AVOID CONTACT WITH THE SKIN, EYES OR CLOTHING. PROTECTIVE CLOTHING WHEN WORKING NEAR BATTERIES. Section 3 - Operation Welding & Battery Charging WEAR PROTECTION 435/485/535...

  • Page 33: The Cab

    2 . To open the door from inside squeeze the door latch (5) while pushing door open . The inside latch will open the door even if the door is locked from the outside . 435/485/535 UNLOCK Position 1 F3-1 LOCK...
  • Page 34 This will allow the window to open wide enough for exit . If greater access is required, the silicone hinge/ seal can be sliced through with a knife to remove the window completely . Section 3 - Operation Cab Features F1-5 F1-4 435/485/535...

  • Page 35: Operator's Seat

    To clean the belt, sponge with clean, soapy water . Do not use solvents, bleach or dye on the belt as these F3-4 chemicals will weaken the webbing . Replace the belt when it shows signs of fraying, damage or general wear . 435/485/535...

  • Page 36: Standard Seat

    Pull up on the lever to allow the seat to float laterally 5 mm (2”) . Push down on the lever to lock the seat into position . Section 3 - Operation Cab Features - Seating 6. Storage tray Pull out for access . F3-5 435/485/535...
  • Page 37 Decrease support - Rotate the wheel upwards . 9. Armrest Angle Adjustment Rotate the roller on each armrest to adjust to the desired angle . Both armrests can also be raised up to the full vertical position for easy access . 435/485/535 F3-6...

  • Page 38: Deluxe Seat

    Pull up on the lever to move the seat forward or backward to the desired position . Push down on the lever to lock the seat into position . Section 3 - Operation Cab Features - Seating 7. Storage tray Pull out for access . F3-7 435/485/535...
  • Page 39 The seat incorporates a semi-active suspension system that greatly reduces vibration to the operator . NOTE: The suspension system is factory calibrated and should only be serviced by an authorized Buhler Versatile dealer. Depress the top of the switch to increase the increase the firmness of the ride .

  • Page 40: Instructional Seat

    (2) when the seat is not being used for training . This will expose the utility tray incorporating a cup holder and storage tray . The seat back is designed to carry a laptop computer in the lowered position (3) . F3-9 435/485/535...

  • Page 41: Controls & Instruments Overview

    LOCATION AND OPERATION OF ALL CONTROLS. TRAILER BRAKE TRAILER 1 TIMED EXIT PANEL DIM LOWER HEAD UPPER 435/485/535 The controls have been divided into the following four areas: Forward Operator Controls Overhead Controls Right Side Console Controls Additional Cab Controls COOL LEVEL ALTERNATOR...
  • Page 42 26 . Air conditioner on/off switch 27 . Temperature control selection switch 28 . Fan switch 29 . Radio (optional) 30 . Rearview mirror 3 . Right hand console lamp Overhead Controls Section 3 - Operation Cab Controls & Instruments 435/485/535...

  • Page 43: Section 3 - Operation Cab Controls & Instruments

    0 . Cruise control +/- increment/decrement switch  . Cruise control on/off switch 2 . Cup holder 3 . Cigarette lighter 4 . Electro-hydraulic control pods (optional) 5 . Electro-hydraulic engagement switch 435/485/535 Synchromesh transmission with optional Electro-hydraulics F3-12 F3-13...

  • Page 44: Section 3 - Operation

    0 . Cruise control on/off switch  . Cup holder 2 . Cigarette lighter 3 . Electro-hydraulic control pods (optional) 4 . Electro-hydraulic engagement switch with Manual Hydraulics Powershift transmission with optional Electro-hydraulics Section 3 - Operation Cab Controls & Instruments F3-14 F3-13 435/485/535...

  • Page 45: Steering Wheel And Column Adjustments

    LCD of the EIC (5) and the parking brake warning lamp will flash along with a GEAR continuous audible alarm. Tractors equipped with the CAT TA22 transmission require that the parking brake F3-120 be engaged before the engine will start. 435/485/535...

  • Page 46: Decelerator Pedal

    . IMPORTANT: Do not release the decelerator before completing the turn. If the transmission is in a high gear, the tractor will accelerate quickly, reducing the time to correct tractor direction. 435/485/535...

  • Page 47: Forward Operator Control Console

    The cigarette lighter (page 3-4) is located on the left of the right hand console . Push the lighter in to activate . It will automatically pop out when heated . Return lighter to it’s socket after use . 435/485/535 F3-19 F3-16...

  • Page 48: Multifunction Switch

    . Use the ether to assist the engine starting in temperatures at or below 0° C (32° F) . Note: See cold-weather starting on page 3-51 for detailed operation. F3-18 ET HE R F3-17 435/485/535...

  • Page 49: Overhead Controls

    . The mirrors are adjusted with the joystick (4) . Turning the joystick left or right to select the required mirror, moving the joystick up and down or left and right to obtain the desired position . 435/485/535 F3-20 F3-142...

  • Page 50: Climate Controls

    . The air conditioner will remove moisture from the air while the heater warms the air in the cab . When the windows are clear, deactivate the air conditioner . 435/485/535...

  • Page 51: Sun Blind

    Console Light A console light (7) is provided to illuminate the right console . The light comes on when the master light switch is set to positions B, C or D . (see page 3-9) . 435/485/535 vent F3-24 F3-23...

  • Page 52: Power Outlets

    Pin 1 - Key switched 2 volt power source protected by a 20-amp fuse . Pin 2 - Live 2 volt power source protected by a 20-amp fuse . Pin 3 - Ground . Section 3 - Operation Cab Controls & Instruments F3-27 F3-25 F3-26 435/485/535...

  • Page 53: Dome Lights

    . The beacon is operated by the switch on the right hand side of the forward control console . The rotary beacon kit is available from you a Buhler Versatile dealer, P/N: 86031163 435/485/535...

  • Page 54: Electronic Instrument Cluster

    6 . Four touch-sensitive switches are used to control timed exit, cabin temperature (optional), engine hours and instrument lighting . 7 . Coolant level and engine oil pressure are displayed in the left bar graphs . Section 3 - Operation F3-29 switches select 435/485/535...

  • Page 55: Automatic Engine Shut Down

    • Engine coolant temperature high-critical • Engine coolant level low • Electrical charging system voltage low • Engine oil temperature high-critical 435/485/535 n/min WARNING: THE ENGINE SHUT DOWN FEATURE IS FULLY AUTOMATIC. IT CAN BE OVERRIDDEN BY THE OPERATOR TO DRIVE THE TRACTOR TO A SAFE LOCATION.
  • Page 56 . 2. Trailer 1 Turn Signal Not used . 3. Trailer Brake Not used . Section 3 - Operation Electronic Instrument Cluster - EIC F3-29 TRAILER BRAKE TRAILER 1 435/485/535 F3-32...
  • Page 57 5. Engine Maintenance - Warning (yellow lamp) Illuminates when a non-critical fault occurs in the electronic engine control system . As soon as possible, contact your Buhler Versatile dealer . 6. Engine Maintenance - Critical (red lamp) Illuminates when a critical fault occurs in the electronic F3-33 engine control system .
  • Page 58 The Turn Signal lamp will flash in unison with tractor right-hand turn signal . An audible alarm will sound if the turn signals are left on for more than two minutes . Section 3 - Operation Electronic Instrument Cluster - EIC 435/485/535 F3-35...
  • Page 59 27. Panel Dim Press to toggle between illumination settings . (see page 3-35 for details) . 28. Cabin Temperature (optional) Press to indicate cabin temperature in TPM display . 29. Engine Hours Press to display engine hours . 435/485/535 F3-36...

  • Page 60: Engine Coolant Temperature

    Stop the engine immediately and investigate the cause . NOTE: The bar graph indicates engine oil pressure only. It is not an indication of oil level. The engine oil level must be checked daily by means of the dipstick. 435/485/535...

  • Page 61: Fuel Level

    7 . The lower LCD will display selected information as follows: • Tractor ground speed (MPH or km/h) • PTO speed (rev/min) • Engine hours accumulated (actual time) • Service alert - as required • Timed exit - as required 435/485/535 F3-39 F3-40...
  • Page 62 The engine LCD registers in increments of 0 RPM . If a critical engine or driveline fault should occur, the word “STOP” will flash for 30 seconds before automatic engine shut down occurs . Section 3 - Operation Electronic Instrument Cluster - EIC 435/485/535 F3-41 F3-42...

  • Page 63: Selectable Display

    . Service Alert When a Service Alert is reached, the word “SERVICE” () will flash along with the selected display . See “Setting the service alert intervals” on page 3-4 . 435/485/535 F3-43 F3-46...
  • Page 64 PANEL DIM button (3) and press the DOWN arrow button . Each time the arrow button is pressed, the brightness will increase or decrease by one level . All four settings will be saved when the key is turned off . 435/485/535...

  • Page 65: Eic Tractor Performance Monitor

    • Distance measurement in feet or meters • Area per hour forecaster (acres or hectares) • Area accumulated (acres or hectares) • Wheel slip percentage with adjustable alarm point (optional feature) • Fuel per hour 435/485/535 DISTANCE AREA % SLIP AREA FUEL...
  • Page 66 RF049B (green wire) and RF144 (black wire) (9). If extra length is needed a harness can be purchased from you Local Buhler Versatile dealer: P/N 86034242. In order for the harness to work, the wire located on the tractor trailer plug pin 4 must be disconnected and the expose wire covered with electrical tape.
  • Page 67 . Battery Voltage Touch the SELECT button (5) until the “VOLTS” legend (6) is displayed together with a digital display of battery voltage (7) to the nearest tenth volt . 435/485/535 AREA DISTANCE %SLIP ALARM SPEED...
  • Page 68 EIC - Tractor Performance Monitor (TPM) DISTANCE DIST FT SPEED % SLIP DISTANCE SPEED % SLIP DISTANCE FUEL AREA HOUR SPEED % SLIP AREA PTO RPM START STOP SELECT F3-52 AREA PTO RPM START STOP SELECT F3-54 AREA PTO RPM START STOP SELECT F3-55 435/485/535...

  • Page 69: Fault Codes

    A complete detailed list of fault codes, their cause and remedy may be seen in “Section 5 - Troubleshooting Charts . If necessary, contact your Buhler Versatile authorized dealer and quote the fault code number . Entering Fault Codes (Mode 2)  .

  • Page 70: Eic Calibration

    SELECT button () to confirm the change . Without With Section 3 - Operation EIC - Calibration AREA PTO RPM DISTANCE START STOP SELECT SPEED % SLIP AREA PTO RPM DISTANCE START STOP IMP WIDTH CAL SELECT SPEED % SLIP 435/485/535 F3-122 F3-123...
  • Page 71 2 . Once the interval has been entered, touch the SELECT button (4) to confirm the change . 3 . If a service interval is active, the service alert display will be flashing . Hold the START/STOP button (6) to clear the alert . 435/485/535 1000 SERVICE km/h F3-140...
  • Page 72 Section 3 - Operation EIC - Calibration AREA DISTANCE AREA SPEED % SLIP AREA DISTANCE SPEED % SLIP AREA DISTANCE SPEED % SLIP PTO RPM START STOP SELECT F3-124 PTO RPM START STOP SELECT F3-61 PTO RPM START STOP SELECT F3-121 435/485/535...
  • Page 73 7 . As the tractor crosses the “Start Line” touch the SELECT button () once . The TPM will display “DIST CAL ” 8 . Continue driving until the tractor reaches the “Finish Line” . 435/485/535 AREA PTO RPM DISTANCE START...
  • Page 74 EIC - Calibration AREA PTO RPM DISTANCE START STOP SELECT DIST SPEED % SLIP AREA PTO RPM DISTANCE START STOP SELECT DIST SPEED % SLIP AREA PTO RPM DISTANCE START STOP SELECT METERS SPEED % SLIP 435/485/535 AD-11 AD-12 AD-13...

  • Page 75: Right Side Console Controls

    . Cigarette lighter Push the lighter (6) in until it latches . When it pops out, remove from its socket and return after use . Cup holder A cup holder (7) is provided for convenience . 435/485/535 F3-62 F3-65...

  • Page 76: Cruise Control

    Lockout Levers - Manual Below each control lever is a corresponding lockout lever (8) to prevent or limit travel of the control lever . See page 3-75 for details of operation. Section 3 - Operation Right Side Console Controls F3-69 F3-63 F3-66 435/485/535...
  • Page 77 (8) . Each knob can be rotated clockwise to increase flow and counterclockwise to decrease flow . The knobs are color coded for identification with the remote valve it controls . See page 3-77 for details of operation. F3-64 435/485/535...

  • Page 78: Electro-Hydraulic

    When the bottom of the switch is activated the lever (3) can be operated with a programmed release to neutral . See page 3-85 for details of operation before use. Manual/ Section 3 - Operation Right Side Console Controls F3-67 435/485/535...

  • Page 79: Tractor Start-Up And Engine Operation

    8 . Check the drawbar and 3-point hitch for wear, especially around metal-to-metal contact parts . 9 . Check wheel bolt torques . 435/485/535 Engine Starting IMPORTANT: Protect the turbocharger during start- up by not opening the throttle or accelerating above 1000 RPM until the engine oil bar graph reads in the normal range.

  • Page 80: Cold Weather Starting

    Stop the tractor immediately and investigate the problem. NOTE: If the engine fails to start after three attempts, use a block heater or other means to warm the engine. ET HE R F3-17 435/485/535...

  • Page 81: Engine Block Heater

    3-52 Section 3 - Operation Cold Weather Starting Engine Block Heater Block heaters are standard equipment on Buhler Versatile tractors . The block heater cord () is located on the right side of the engine beneath the turbocharger . A 3-wire 5-amp extension cord is required to connect the block heater to a grounded 5-volt electrical outlet .

  • Page 82: Tractor Boosting

    Disconnect the negative cable (black), then the positive cable (red) . 7 . If the tractor fails to start, charge the batteries . The 435, 485 and 535 tractors have three batteries connected in parallel. Each battery having 950 CCA (BCI Group 31).

  • Page 83: Tractor Operation

    Setting - Move the throttle handle higher than the desired cruise setting and press the “CRUISE” button (2) to enter cruise operation . 435/485/535 The engine cruise will not engage unless the throttle lever is set to a higher operating speed than the cruise set point .
  • Page 84 . All QSX 5 engines in 435, 485 and 535 tractors have a rated engine speed of 200 RPM . Actual high idle engine speed, when the throttle lever is placed in the full forward position, is 2225 +/–...

  • Page 85: Stopping The Tractor

    . The throttle position for high speed, the cruise setting for low speed . 435/485/535 Stopping the Tractor  . Gradually slow down the tractor . Set the throttle as low as possible .

  • Page 86: Transmission Operation

    . Should the transmission oil pressure warning lamp come on, (page 3-29) immediately shut down the tractor and contact your Buhler Versatile dealer to investigate the cause of lubrication failure . CAUTION: KEEP THE CAB FLOOR AREA FREE FROM DEBRIS OR OBJECTS WHICH MAY OBSTRUCT THE OPERATION OF THE CLUTCH PEDAL.
  • Page 87  . Bring the tractor to a complete stop before shifting the range lever . 2 . Select the range desired . 3 . Release the clutch pedal slowly to achieve a smooth start . 435/485/535 Range shift pattern Gear shift pattern F3-70 F3-71...

  • Page 88: Powershift Transmission Operation

    F3-77 gear selected from st to 7th gears . NOTE: When gears 4 thru 7 are selected, the programming starts the tractor in 3rd gear and automatically shifts up to the pre-selected gear. 435/485/535...
  • Page 89 . The transmission will not shift to neutral unless the control lever is put in the neutral position. 435/485/535 Forward/Reverse Shifting The automatic modulation feature of the 407 Twindisc Powershift transmission allows the transmission to be shuttled from a pre-selected forward gear (st through 7th gear) to R using the control lever .

  • Page 90: Cat Ta22 Powershift Transmission Operation

    Consecutive gear ratio changes may be made, either by nudging the lever several times or by holding the lever to the left or right and allowing the transmission to shift through the gear ratios automatically . NOTE: Reverse gears are displayed as Rl and R4. 435/485/535...
  • Page 91 NOTE: The clutch cycling feature does not initiate if there are speed sensor or parking brake faults. 435/485/535 Transmission and Parking Brake Operational Interaction The transmission shall neutralize whenever the parking brake is engaged .

  • Page 92: Speed Matching

    . Automatic Shift Mode During autoshift operation, the transmission upshifts and downshifts automatically based on the strategy of the selected autoshift mode but without exceeding the maximum requested gear . 435/485/535...
  • Page 93 . When autoshift mode is disengaged through the use of the auto function switch, the transmission will remain in the current gear and enter manual shift mode . 435/485/535 determined Rules of Operation During autoshift, all manual upshifts and downshift...
  • Page 94 F6 if possible, but once shifted below F6 or into Neutral, the F6 limit will apply. NOTE: The Advanced Default Mode will be incorporated in the software only. Loss of power to the ECM will result in all solenoids de-energizing. 435/485/535...
  • Page 95 Disengage the differential lock when not required, such as during high speeds and road travel, turning and parking, or when additional traction is not needed . CAUTION: DO NOT USE THE DIFFERENTIAL LOCK WHEN DRIVING THE TRACTOR ON ROADS OR STEERING MAY BE IMPAIRED. 435/485/535 F3-73 F3-35...

  • Page 96: Drawbar Operation

    (7) on the front of the clevis . The implement is now attached to the tractor without requiring the operator to leave the cab of the tractor . Section 3 - Operation Drawbar Assembly F3-75 F3-76 435/485/535...
  • Page 97 38.1 mm (1-1/2”) Drawbar Pin Conversion Kit A 38 . mm (-/2") drawbar pin conversion kit is available from your Buhler Versatile dealer, P/N: 86030679 (Automatic) . This kit allows the existing drawbar pin to be replaced with a 38 . mm (-/2") diameter pin to fit implements with 38 . mm...
  • Page 98 . Check the implement operator’s manual for weight and safety chain attachment instructions . Your Buhler Versatile dealer can assist in properly attaching safety chains to the tractor . Implement Transport...

  • Page 99: External Lighting

    . HID-Xenon work lamps located in position (4) are either factory fitted or are available from your authorized Buhler Versatile dealer . These lamps provide a more natural light output 2 .5 times greater than standard halogen bulbs .

  • Page 100: Trailer Socket

    Pin 7 - Auxiliary (key switched 12 volt source protected by a 20 amp fuse) There is a male connector available through your Buhler Versatile dealer, (BVI p/n: 59624), that can be purchased to accommodate trailer wire harnesses . Toolbox/storage tray A toolbox/storage tray is located on the left front frame of the tractor .

  • Page 101: Hydraulic System Overview

    6 . Control lever 6 (White) 7 . Control lever 7 (Purple) 8 . Control lever 8 (Lime) Load checks are installed in the “extend” port of the lower two control valves  and 2 . 435/485/535 Pump 3 Pump 2 Pump 1 F3-117...

  • Page 102: Hydraulic Schematic Diagram

    Gear Pump for hydraulic filtration, cooling & Supercharge Gear Pump for supercharging high flow piston pump & filtration Steering Cylinders Section 3 - Operation Manifold Block with Cooler Bypass, Check Valves & Supercharge Check Front Brake Caliper Rear Brake Caliper F3-115 435/485/535...

  • Page 103: Remote Control Valve Operation - Manual

    . An adjustable pressure release detent will hold the lever in the raised position until the cylinder reaches the end of its travel, then release to the neutral position . The lever lockout has no function in this position . 435/485/535 F3-86 F3-87 F3-91...

  • Page 104: Lockout Levers

    . The lockout lever has three positions . The rearward position (3) (closest to the operator) releases the lock and allows full travel to all control lever positions . Section 3 - Operation Hydraulic Operation - Manual F3-89 F3-90 F3-88 435/485/535...
  • Page 105 IMPORTANT: When shutting off hydraulically driven implements, place the remote lever in the float position to allow the implement to coast to a stop. Shut the tractor off and place the remote lever in the neutral position. 435/485/535 F3-92 F3-93...

  • Page 106: Hydraulic Flow Controls

    5 & 6 (the top two sections), are controlled by rotating by hand, the valve flow control links on the rear of the remote valve manifold (10), clockwise to decrease flow and counterclockwise to increase flow. F3-126 435/485/535...

  • Page 107: Hydraulic Quick Couplers

    A variable pressure flow meter should be used to slowly raise the system pressure to accurately set each detent . The adjustment should be made by your authorized Buhler Versatile dealer . NOTE: The factory pressure release detent setting is 150 bar (2175 PSI).

  • Page 108: Bleeding Remote Cylinders

    LINES the cylinder seven or eight times using the remote control valve operating lever . Check the hydraulic tank oil level before and after operating the remote cylinder . Section 3 - Operation Hydraulic Operation - Manual F3-91 F3-89 435/485/535...

  • Page 109: Equipment

    Connect the return line from the hydraulic motor or implement to the coupler . NOTE: Connectors and couplers are available from your Buhler Versatile authorized dealer. Use the flow control knobs to regulate the motor speed . This will ensure that the hydraulic system will supply only the oil required by the motor .

  • Page 110: Hydraulic Motor Applications

    . NOTE: Connectors and couplers are available from your Buhler Versatile authorized dealer. Optional Hydraulic Equipment - 19 mm (3/4") Coupler Kit An optional coupler Kit: (BVI P/N: 8603382) is available for hydraulic motors that require 9 mm (3/4") couplers .

  • Page 111: Remote Control Valve Operation

    • Stop the engine and relieve pressure before connecting or disconnecting lines. • Tighten all connections before starting the engine or pressurizing lines. If any fluid is injected into the skin, obtain medical attention immediately or gangrene may result. 435/485/535 (Synchromesh transmission shown) F3-103 F3-104...

  • Page 112: Electro-Hydraulic Control Pods

    Pull the lever back from the neutral position (2) to the “extend” (raise) position (3) . From neutral, push forward to the “retract” (lower) position (4) . Push the F3-108 lever fully forward to the float position (5) . F3-105 435/485/535...

  • Page 113: Engagement Switch

    The stop switch only controls the remote valves and has no effect on the three point hitch link operation, thereby isolating operation of the rear remote hydraulics from the three point hitch link operation. 435/485/535 F3-106 F3-111 F3-112...

  • Page 114: Manual Operation

    . To operate the remote EHR valves in programmed mode, depress the bottom of rocker switch () as shown . 435/485/535...
  • Page 115 . Repeat the above sequence to program the remaining levers . 435/485/535 Programming of the lever can be performed in either sequence, extend/retract, retract/extend or one sequence only, extend or retract . The program for the...

  • Page 116: Flow Control Adjustment

    . NOTE: Connectors and couplers are available from your Buhler Versatile authorized dealer. Hydraulic Operation - Electro-hydraulic Section 3 - Operation F3-113...

  • Page 117: Hydraulic Quick Couplers

    Turn the engine off with the control switch still in float . After the engine is shut down return the control switch to the neutral position . The couplers can now be connected or disconnected with minimal pressure and effort . 435/485/535 F3-96...

  • Page 118: Connecting Single-Acting Cylinders

    37 .90 bar (2,000 PSI) . The # flow control may shut the rest of the system down if the continuous pressure is too high . Connect these loads to any other valve section . continuous flow 435/485/535...

  • Page 119: Hydraulic Motor Application

    . 435/485/535 Operating remote equipment simultaneously or remote equipment and hydraulic lift simultaneously...

  • Page 120: Wheels, Tires & Articulation Blocks

    WILL BE LESS STABLE ON HILLSIDES. FOR HILLY TERRAIN, IT IS RECOMMENDED THAT THE TIRES BE OUTSET. Torque the wheel mounting nuts () . Torque Value: 70 N·m (525 in-lbs .) Wrench size: ¼" ( .250") Outset Inset F3-127 Single Wheel Configurations 435/485/535...

  • Page 121: Wheel Installation-Dual

    . Repeat the above procedure for the other remaining wheels . h . Drive the tractor, steering lock to lock . Park the tractor and recheck the torques on the wheel nuts as described in Step f . 435/485/535 DUAL WHEELS Dual Wheel configuration F4-65...

  • Page 122: Wheel Installation-Triple

    . Using an appropriate lifting device, lift the outer wheel and pilot it into the center wheel . Line up the holes in the center wheel dish with the holes in the outer wheel drum . Section 3 - Operation Wheel Installation - Triple F4-65 F3-131 435/485/535...
  • Page 123 . i . Drive the tractor, steering from lock to lock . Park the tractor and recheck the torques on the inner and outer wheel nuts as detailed in Steps e and g . 435/485/535 F3-129...

  • Page 124: Tire Selection

    None 650/65R42 RW None 650/85R38 RW None 70/70R38 RW None 70/70R42 RW None 800/70R38 RW 38 deg 850/60R38 38 deg 900/50R42 RW 38 deg Tire Selection Triples 38 deg 38 deg 38 deg 33 deg 33 deg 33 deg 435/485/535...
  • Page 125 TURNING. MAKE SURE THE ARTICULATION ANGLE IS WITHIN LIMITS. 42° - The maximum turning angle allowed by the steering cylinders is 42° . If your tractor tire size allows an angle of 42°, no articulation blocks are required . F3-99 435/485/535...
  • Page 126 () . 33° - To limit the articulation angle to 33°, use the articulation blocks with the thick section to the inside (2) . Section 3 - Operation Articulation Blocks F3-100 F3-101 435/485/535...

  • Page 127: Ballasting

    . Do not go below 55 kPa (8 PSI) on radial tires . Application and Ballasting Buhler Versatile 4WD tractors work in many different conditions and operations . Therefore it is up to the operator to ensure that the tractor is performing at its peak in its specific operations .
  • Page 128 . Too little weight permits excessive wheel slippage while too much weight increases soil compaction and rolling resistance . Rolling resistance is the power required to roll the tractor’s tires forward with no load except weight . Ballasting Slip % 435/485/535...
  • Page 129 Maximum continuous weight per axle 27,000 lbs . 30 .000 lbs . 32,000 lbs . (Based on 00 lbs/hp x 60%) 435/485/535 Calculation of Ballast tractors The following information is provided as a guide for proper ballasting: Shipping Weight and Fore/Aft Ratio...
  • Page 130 . Operating Weight and Fore/Aft Ratio It has been determined that Buhler Versatile 4WD tractors operate at top efficiency when ballasted to 45 .3 Kg (00 lbs) per engine brake horsepower . This...

  • Page 131: Ballasting Weights

    Ballasting Ballasting Weights Ballasting weight is to be added in the form of front, upper or rear weight kits available from your Buhler Versatile dealer . The weight kits are suitcase in style allowing ballast to be easily installed and removed, depending on the varying needs .

  • Page 132: Rear Weights

    NOTE: When installing fewer weights make sure that they are positioned in the center of the bracket. NOTE: For details on the upper weight kit bracket see page 4-25. Section 3 - Operation Weight bracket removed for clarity Ballasting F3-133 F3-134 F3-135 435/485/535...
  • Page 133 Rear Weights (40 X 30 kg) Rear Weights (42 X 30 kg) Upper Weight Bracket Upper Weights (12 X 30 kg) Upper Weights (24 X 30 kg) Upper Weights (40 X 30 kg) 435/485/535 Calculated Calculated Weight (kg) Weight (lbs) 80 .5 397 .086...
  • Page 134 86 . Storing the Tractor . . . . . . . . . . . . . . . . . . . . . 4-62 Contents 435/485/535...

  • Page 135: Section 4 - Lubrication & Maintenance General Information

    Consult local officials for proper procedures. CAUTION: DO NOT CHECK, LUBRICATE, SERVICE OR ADJUST THE TRACTOR WITH THE ENGINE RUNNING. 435/485/535 Preventing System Contamination To prevent contamination when changing oils, filters, etc ., always clean the area around the filler caps, level plugs, drain plugs, dipsticks and filters prior to removal .

  • Page 136: Fueling The Tractor

    • DON’T FILL THE TANKS TO CAPACITY. ALLOW ROOM FOR EXPANSION. IF THE ORIGINAL FUEL TANK CAPS ARE LOST, REPLACE THEM WITH BUHLER VERSATILE CAPS AND TIGHTEN SECURELY. • WIPE UP SPILLED FUEL IMMEDIATELY. • USE ONLY INTERNALLY GROUNDED FUELING HOSE FROM STORAGE TANK AND PUMP TO TRACTOR FUEL TANK.
  • Page 137 Do not use Number 2-D fuel at temperatures below - 7°C (20°F) . The cold temperatures will cause Number 2-D fuel to thicken, which may keep the engine from running . (If this happens, contact your Buhler Versatile dealer .) For the best fuel economy, use Number 2-D whenever the temperature will permit .

  • Page 138: Engine Access

    3 . Slide the panel forward to clear the pivot studs and lift clear . 4 . Set the panel clear of the working area to prevent damage . To reinstall the panels, reverse the above procedure . Section 4 - Lubrication & Maintenance Inspection Access 435/485/535 F2-13 F4-2 F4-3...

  • Page 139: Lubrication & Maintenance Chart

    Every 500 hours Battery connections Battery electrolyte level Starter battery connections Engine air pre-cleaner Hydraulic suction screen Hydraulic filter - standard flow Hydraulic filter - high flow (optional) Transmission filter (synchromesh only) 435/485/535 Check Clean Lube Change Adjust • • •...
  • Page 140 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 435/485/535 Drain • •...

  • Page 141: Every 10 Hours Or Daily

    . Inspect the coolers for any sign of leakage or damage . NOTE: Never use a high-pressure washer to clean out radiator fins. The fins will be bent over and the radiator core rendered useless. 435/485/535 F4-5 F4-6...

  • Page 142: Check The Engine Coolant Level

    . To check the coolant level, open the left engine shield and look at the sight glass (3) located at the top left corner of the radiator . Engine coolant should completely fill the sight glass . F4-8 435/485/535...
  • Page 143 . A DCA unit is equal to 42 .5 g ( .5 dry ounces) or20 ml (4 liquid ounces) . Your Buhler Versatile dealer can assist you in obtaining the DCA4 additive . IMPORTANT: Failure to maintain DCA4 in the cooling...
  • Page 144 . Release the wrench and allow the spring-loaded idler to apply belt tension . Replacement Alternator/A/C Compressor Belt P/N: 86033868 NOTE: Drive belts are available from your Buhler Versatile dealer. NOTE: Refer to your Cummins Engine Manual for more information regarding belt replacement, wear guidelines, and pulley alignment.

  • Page 145: Check Engine Oil Level

    SAE 15W-40 oil as listed is the preferred viscosity oil for normal operation. Buhler Versatile and Cummins Engine Co . recommend the use of a high quality SAE 5W-40 heavy-duty engine oil with an API classification of CE or CF-4 for most applications .

  • Page 146: Drain The Auxiliary Fuel Filter (Optional)

    . Depending on whether the implement is in a raised or lowered position, the tank level could be above or below the optimum level . Section 4 - Lubrication & Maintenance Every 10 Hours or Daily 435/485/535 F4-66 F4-15...

  • Page 147: Check Transmission Oil Level

    NOTE: Do not operate the transmission with oil levels above or below the recommended settings. Either condition can result in overheating or loss of power and damage to the equipment. 435/485/535 Synchromesh Transmission 1407 Twindisc Powershift Transmission CAT TA22 Powershift Transmission...

  • Page 148: Parking Brake Adjustment

    . The pads (3) must be replaced if they are worn to  mm (/32") or less . Consult your Buhler Versatile dealer for assistance in replacement of the brake rotor or pads .

  • Page 149: Lubricate The Front Steering Cylinder Pins

    . This will purge any dirt accumulated in the pivot pin area . Start the unit and articulate from side to side to work the grease into the joint . Use Moly base grease (NLGI  Lithium, Moly) . 435/485/535 F4-20 F4-21 F4-22...

  • Page 150: Lubricate The Front Drag Link Pins

    Lubricate the grease fitting (3) until grease flows from the bearing area . This will purge any dirt accumulated in this area . Use Moly base grease (NLGI  Lithium, Moly) . Section 4 - Lubrication & Maintenance Every 10 Hours or Daily 435/485/535 F4-22 F4-21 F4-23...

  • Page 151: Air Intake Piping/Charge Air Piping

    (4) for cracks, loose clamps, or punctures that could damage the engine . Tighten or replace parts, as necessary, to make sure the charge air system does not leak . Torque Value: 7 .35 N·m (65 in-lbs) 435/485/535 F4-13 F4-14 F4-98...

  • Page 152: Every 50 Hours

    . Store the spare filter in a dry place and wrap it to prevent dust contamination or damage . Section 4 - Lubrication & Maintenance Every 50 Hours F4-25 F4-26 435/485/535...

  • Page 153: Check The Differential Oil Level

    (6) and add oil as necessary . Torque Value: 6-75 N·m (45-55 ft-lbs) Wrench size: ¼" ( .250") Buhler Versatile recommends 85W40 GL5 oil be used in temperatures above or 80W90 GL5 in temperatures below 0°C (32°F) . 435/485/535...

  • Page 154: Clean The Alternator

    . Section 4 - Lubrication & Maintenance Buhler Versatile recommends 85W40 GL5 oil be used in temperatures above 0°C (32°F) or 80W90 GL5 in temperatures below 0°C (32°F) .

  • Page 155: Every 250 Hours

    Operate the engine at idle speed and inspect for leaks at the filters and drain plugs . 435/485/535 NOTE: Engine oil pressure must be indicated on the EIC display within 10 seconds after starting. If oil pressure is not registered within 10 seconds, shut off the engine immediately to avoid engine damage.

  • Page 156: Change The Fuel Filter

    . A test kit, complete with instructions, to check the concentration level is available from your Cummins dealer . Follow the instructions in the kit to maintain proper SCA protection level . Every 250 Hours F4-12 435/485/535...

  • Page 157: Change The Transmission Oil Filter (Cat Ta22)

    NOTE: 3.8 L (1 US gal) of transmission oil will raise the level in the sight gauge 10 mm (0.4 inch). Visually inspect the transmission for leaks . Check for leaks under the transmission and around the drain plug . 435/485/535 F4-100 F4-101 F4-99...

  • Page 158: Clean The Transmission Breather (Cat Ta22)

    . Refit drain tubes between the fender and frame . NOTE: Blocked drain tubes can lead to the A/C unit F4-32 filling with condensation and leaking into the roof headliner causing damage to electrical components. 435/485/535...

  • Page 159: Check Air-Conditioner Sight Glass

    . When moisture is present, the dryer will have to be replaced by a qualified air-conditioning service technicians . Contact your Buhler Versatile dealer . WARNING: NEVER LOOSEN, OR DISCONNECT ANY OF THE HOSES IN THE AIR-CONDITIONING SYSTEM.
  • Page 160 Wheel to Hub Nuts Row Crop Drum Duals 70 N·m (525 ft-lbs .) Drum Style Triples Wheel to Hub Nuts 70 N·m (525 ft-lbs .) Center Wheel to Outer Wheel Nuts 70 N·m (525 ft-lbs .) F4-32 F4-68 F4-69 435/485/535...

  • Page 161: Every 300 Hours

    NOTE: Some oil, approximately 0.95 L (1 qt.), may be lost when the filter is unscrewed from the filter head. Be sure to replenish the lost oil. Start the engine and check for leaks at the filter . Replacement transmission filter P/N: 86029162 435/485/535...

  • Page 162: Every 500 Hours

    . Loosen the wing nuts (3) and lower the clamps (4) downward . Lift the battery to be removed from the battery tray . Section 4 - Lubrication & Maintenance (Battery cover omitted for clarity) CONNECT FLAMMABLE. Every 500 Hours 435/485/535 F4-39...

  • Page 163: Check The Battery Electrolyte Level

    . Clean and tighten as necessary . The starter is located on the left side of the engine . F4-38 WARNING: DISCONNECT THE BATTERY CABLES AT THE BATTERY BEFORE WORKING ON THE BATTERY CABLE CONNECTIONS AT THE STARTER. 435/485/535...
  • Page 164 . Inspect by looking down inside the precleaner aspirator tube and remove any accumulated debris . Check that the flapper door (8) is operating properly . Section 4 - Lubrication & Maintenance Every 500 Hours 435/485/535 F4-34 F4-35 F4-34...

  • Page 165: Clean The Hydraulic Suction Screen

    . Reinstall the hose (3) into suction screen and tighten securely . Refit the drain plug (2) tighten securely . Torque Value: 8 N·m (60 ft-lbs) Wrench size: ¼" ( .250") Refill the hydraulic oil reservoir tank to the correct level . 435/485/535 F4-46 F4-45 F4-47...

  • Page 166: Change The Hydraulic Filter - (Standard)

    NOTE: Some oil, approximately 0.95 L (1 qt.), may be lost when the filter is unscrewed from the filter head. Be sure to replenish the lost oil. Start the engine and check for leaks at the filter . Replacement transmission filter P/N: 86029162 Every 500 Hours F4-55 435/485/535...

  • Page 167: Clean The Hydraulic Tank Breather

    . NOTE: The engine will, perhaps, run rough for several minutes until the air is out of the system. Replacement auxiliary fuel filter P/N: 86033134 Start the engine and check for leaks at the filter . 435/485/535 F4-42 F4-66 F4-70...

  • Page 168: Change The Differential Oil

    Refill the differentials through the check plug () to the proper level as indicated by the sight gauge (3) . Buhler Versatile recommends that 85W40 GL5 oil be used in temperatures above 0°C (32°F) or 80W90 GL5 in temperatures below 0°C (32°F) .

  • Page 169: Check The Drawbar Wear Blocks

    . CAUTION: ALWAYS SHUT THE TRACTOR OFF WHEN CLEANING OR SERVICING. 435/485/535 IMPORTANT: Never spray cold water on a hot tractor engine. The sudden temperature change may cause cracking of the cast iron components. The cold water...

  • Page 170: Every 1000 Hours

    . Re-install the suction screen into the housing ensuring that it seats properly . Reinstall the cover plate (2) with four bolts () and torque to 75 N . m (55 ft-lbs) . F4-103 435/485/535...
  • Page 171 Remove the inner element (5) by removing the wing nut (6) and pulling the element from the canister . Discard the old element . Clean the inside of the air cleaner body with a lint-free towel before installing the element . 435/485/535 F4-50 F4-51 F4-52...
  • Page 172 . Tighten the wing nuts securely . Replacement outer (Primary) element P/N: 86034042 Replacement inner (Safety) element P/N: 86034041 NOTE: Replacement elements can be obtained from your Buhler Versatile dealer. Section 4 - Lubrication & Maintenance Every 1000 Hours F4-53 F4-54...

  • Page 173: Change The Cab Air Filter

    (2) . Replacement cab air filter P/N: 86032161 NOTE: Replacement elements can be obtained from your Buhler Versatile dealer. WARNING: THE CAB AIR FILTER IS DESIGNED TO REMOVE DUST FROM THE AIR BUT WILL NOT EXCLUDE CHEMICAL VAPOR.

  • Page 174: Every 1200 Hours

    Replace the drain plug and torque to 08 N . m (80 ft-lbs ± 5%) . Refill the transmission with new oil through the fill tube (2) to the proper level as indicated by the sight gauge (3) . 435/485/535...

  • Page 175: Every 1500 Hours Or Yearly

    Do not use tools to tighten the filter. Turn the coolant shutoff valve to the “ON” position . Operate the engine, and check for coolant leaks . After the air has been purged from the system, check the coolant level again . 435/485/535...

  • Page 176: Change The Transmission Oil

    (7) and torque to 75 N . m (55 ft-lbs) . IMPORTANT: 1407 Twindisc transmission has a non-removable suction screen that does not require maintenance. Section 4 - Lubrication & Maintenance Synchromesh Transmission Only Synchromesh Transmission Only powershift Every 1500 Hours or Yearly F4-16 F4-71 435/485/535...

  • Page 177: Synchromesh Transmission

    (4) to 224 N . m (65 ft-lbs) . Torque the mount bolts (5) to 280 N . m (205 ft-lbs) . If the transmission mounts require replacement, contact your Buhler Versatile dealer . 435/485/535 F4-89 F4-89...

  • Page 178: Change The Hydraulic Oil

    (6) to 280 N . m (205 ft . lbs .) . Torque the mounting bracket to engine bolts (7) to 260 N . m (90 ft-lbs) . Section 4 - Lubrication & Maintenance Every 1500 Hours or Yearly 435/485/535 F4-45 F4-72 F4-73...

  • Page 179: Check The Engine Turbocharger Connections

    . Inspect the fill hose (6) for similar wear or damage . If any hoses in the engine cooling system or tractor heating system require replacement, contact your Buhler Versatile dealer . Operation 63 Check the Cab Mounts The cab is mounted on four rubber mounts in each corner of the cab .

  • Page 180: Change The Engine Coolant

    THE ANTIFREEZE AND INHIBITOR CONTAINERS, WHERE USED. To drain the radiator, open the petcock (3) located at the bottom center of the radiator . Drain all the coolant into a suitable container and follow all local laws and regulations for disposal . F4-76 435/485/535...
  • Page 181 . After the cooling system is cleaned, retighten the petcock (3) and reinstall the lower radiator hose (4) . Open the cooling system filter shutoff valve (5) . 435/485/535 F4-75 F4-30...

  • Page 182: Every 2000 Hours Or 2 Years

    -2°C (-6°F) conditioner within the system is dispersed into the -33°C (-27°F) cooling system. -40°C (-56°F) The coolant capacity for the 435, 485 and 535 tractor -63°C (-82°F) is 72 L (9 Gal) . Every 2000 Hours or 2 Years 435/485/535...

  • Page 183: Indicated By Warning Light

    () on the outside of the cover . Remove the cover (2) from the air cleaner canister . Remove the outer element (3) by removing the wing nut (4) and pulling the element from the canister . the element . 435/485/535 F4-50 F4-51...
  • Page 184 . The wing nut (2) has a small seal (3) on the inner face, and the seal should be in good condition before the wing nut is tightened . If the seal is damaged on the wing nut, replace it . Tighten the nut securely . F4-58 F4-54 435/485/535...

  • Page 185: As Required

    (0) from the lamp unit . Unplug the connector () . Replace the bulb using the reverse procedure taking care not to touch the bulb glass . Replacement bulb, P/N: 9703399 Replacement bulbs can be purchased from your Buhler Versatile dealer . F4-79 435/485/535...
  • Page 186 Replacement bulb, P/N: 86032753 WARNING: THIS LAMP UNIT OPERATES AT HIGH VOLTAGE AND SHOULD BE ISOLATED BEFORE MAINTENANCE IS CARRIED OUT. Replacement bulbs can be purchased from your Buhler Versatile dealer . Section 4 - Lubrication & Maintenance As Required F4-80 F4-81...
  • Page 187 (7) and release the lamp unit from the surround . Remove the bulb (8) from the lamp unit . Replace the bulb and refit the lamp unit into the surround . Replacement bulb, P/N: 9849911 Replacement bulbs can be purchased from your F4-83 Buhler Versatile dealer . 435/485/535...
  • Page 188 (4) . Remove the bulb (5) . Replace the bulb unit using the reverse procedure . Replacement bulb, P/N: 9.9CP, GE232 or equivalent Replacement bulbs can be purchased from your Buhler Versatile dealer . F4-87 435/485/535...

  • Page 189: Rear Deck Panel Covers

    The fuse and relay panel is located above the right console . The cover (3) is removed for service by releasing the two latches (4) and sliding the cover away . To replace the cover, slide the cover back into position and re-latch . 435/485/535 F4-62 F4-88...

  • Page 190: Changing Fuses/Relays

    The fuse and relay panel houses all the fuses and relays that are used in the electrical system and is clearly marked for all electrical functions . There are no circuit breakers on Buhler Versatile 4WD tractors . TRAILER 86032241...
  • Page 191 (30 amps) Front Grill Work Lamps (See relay no . 4) (5 amps) Front Fender Work Lamps (See relay no . 5) (30 amps) Rear Fender Work Lamps (See relay no . 6) 435/485/535 (5 amps) 7-pin Trailer Plug (Pin 2) Work Lamp (See relay no . 7) F10 (0 amps) Road Lamps - Low Beam (See relay no .

  • Page 192: Check The Windshield Washer Fluid

    . Wipe the interior material with the damp cloth . The interior molding inside the cab can be cleaned with a water/detergent solution as needed . As Required F4-91 F4-92 435/485/535...

  • Page 193: Change The Ether Canister

    IF SWALLOWED, DO NOT INDUCE VOMITING. CALL DOCTOR IMMEDIATELY. IF COLD START FLUID ENTERS EYES OR FUMES IRRITATE EYES, WASH EYES QUANTITIES OF CLEAN WATER FOR 15 MINUTES. CONTACT A DOCTOR, PREFERABLY AN EYE SPECIALIST, IMMEDIATELY. 435/485/535 HIGHLY WITH LARGE F4-93 F4-94...

  • Page 194: Drain The Fuel Tanks

    (2) that attach each fender support to the rear frame . Move the fender to the desired height and reinstall the bolts . Torque the bolts to 65 N . m (25 ft-lbs .) . F4-96 435/485/535...

  • Page 195: Storing The Tractor

    IMPORTANT: Fuel poured directly into the filter will not be cleaned by the filter and will go directly into the fuel pump. Be sure that the fuel is clean. Start the engine . If the engine still does not start, consult your Buhler Versatile dealer .
  • Page 196 Fault Codes ............5-15 435/485/535...

  • Page 197: Section 5 - Troubleshooting Engine

    Use correct viscosity oil. Use correct type fuel for temperature conditions. Clean system/replace filter element. Replace filter element. Contact Buhler Versatile dealer. Contact Buhler Versatile dealer. Clean or replace air filter. Replace filter. Clean or replace air filter. Refer to “Cold-Weather Starting”...

  • Page 198: Section 5 - Troubleshooting

    Air filter restricted Aspirator malfunction. Section 5 - Troubleshooting Engine Correction Add correct grade and amount of oil. Contact Buhler Versatile dealer. See “Engine Overheats” (later in this chart). Contact Buhler Versatile dealer. Contact Buhler Versatile dealer. Contact Buhler Versatile dealer.
  • Page 199 External leaks. Fuel pump calibration changed. 435/485/535 Correction Use correct fuel. Service air cleaner. Shift to lower gear or reduce load. See implement operator’s manual. Contact Buhler Versatile dealer. Adjust ballast. Contact Buhler Versatile dealer. Repair leaks. Contact Buhler Versatile dealer.

  • Page 200: Synchromesh Transmission

    Replace filter. Contact Buhler Versatile dealer Replace filter. Run tractor at low idle for 30 minutes to warm up system. If light is still illuminated, contact Buhler Versatile dealer. Contact Buhler Versatile dealer. Contact Buhler Versatile dealer. Correction Contact Buhler Versatile dealer Contact Buhler Versatile dealer.

  • Page 201: 1407 Twindisc Powershift Transmission

    The following list of fault codes may appear in the gear display of the EIC if a transmission fault is present. If the cause of the fault cannot be corrected by the measures suggested, contact your Buhler Versatile dealer. Fault code Input power has dropped below 0....

  • Page 202: Cat Ta22 Powershift Transmission

    The following fault codes may appear in the gear display of the EIC if a fault occurs in the CAT TA Powershift transmission. Contact your Buhler Versatile dealer for assistance in correcting the fault. Inching pedal position sensor signal out of...

  • Page 203: Troubleshooting Electrical System

    Check each battery open circuit voltage for . volts minimum. Check electrolyte level and specific gravity. Check fuse panel. Contact Buhler Versatile dealer. Clean and tighten connections. Check each battery open circuit voltage for . volts minimum. Check electrolyte level and specific gravity of each battery.
  • Page 204 Loose or worn belt. Section 5 - Troubleshooting Electrical System Correction Check audio and visual indicators for cause of shutdown. Contact Buhler Versatile dealer. Contact Buhler Versatile dealer. Clean and tighten connections. Contact Buhler Versatile dealer. Check each battery open circuit voltage for . volts minimum.

  • Page 205: Troubleshooting Hydraulic System

    * Applies to optional the Electro-hydraulics (EHR) system 435/485/535 Correction Fill system. Replace hydraulic filter. Clean screen. Contact Buhler Versatile dealer. Replace fuses and or relay* Adjust oil level. Clean oil cooler and radiator. Replace filter. Adjust flow control to lower flow position.
  • Page 206 Lever  float switch short to power Section 5A+5B, A+B A+B, 8A+8B Contact Buhler Versatile Dealer Check wiring harness connection to Solenoid on implement valve A / Contact Buhler Versatile Dealer Check wiring harness connection to Solenoid on implement valve B /...

  • Page 207: Troubleshooting Brake System

    Replace brake pads. Replace broken cable. Operate park brake lever several times to automatically adjust brakes. If there is no improvement, contact your Buhler Versatile dealer. Contact Buhler Versatile dealer. Replace brake pads. Tighten bleeder. Contact Buhler Versatile dealer. Bleed brake system.

  • Page 208: Cab

    Contact Buhler Versatile dealer. Clean radiator, oil cooler, and condenser. Check sight glass for bubbles. Contact your Buhler Versatile dealer. Check belt tension and belt condition Turn temperature control knob fully counterclockwise for maximum cooling. Shut off heater hose valve at engine.

  • Page 209: Section 3 - Operation

    Incorrect tire pressure. operation Incorrect tire size, configuration or type. 435/485/535 Correction Adjust seat ride and dampener. Contact Buhler Versatile dealer. Ballast tractor correctly. Inflate tires correctly. Remove implement from tractor. Adjust implement per implement operator’s manual. Ballast tractor correctly.

  • Page 210: Section 5 - Troubleshooting

    Engine Oil Pressure Sensor Circuit The following charts detail a complete list of fault codes, their cause and remedy. If necessary, contact your Buhler Versatile authorized dealer and quote the fault code number. For viewing and clearing fault codes see: section 3 - Operation, page 3-0.

  • Page 211: Section 5 - Troubleshooting Fault Codes

    Injector Metering Rail # Pressure Sensor Circuit - shorted high 435/485/535 Cause Contact Buhler Versatile Inc (BVI) Service Center Contact Buhler Versatile Inc (BVI) Service Center Contact Buhler Versatile Inc (BVI) Service Center Contact Buhler Versatile Inc (BVI) Service Center...
  • Page 212 F53 Fuel Supply Pump Inlet Pressure Sensor Circuit – shorted low Cause Contact Buhler Versatile Inc (BVI) Service Center Contact Buhler Versatile Inc (BVI) Service Center Contact Buhler Versatile Inc (BVI) Service Center Contact Buhler Versatile Inc (BVI) Service Center...
  • Page 213 Injector Solenoid Valve Cylinder #3 Circuit – grounded circuit 435/485/535 Cause - warning level Contact Buhler Versatile Inc (BVI) Service Center Contact Buhler Versatile Inc (BVI) Service Center - warning level Contact Buhler Versatile Inc (BVI) Service Center Contact Buhler Versatile Inc (BVI) Service Center...
  • Page 214 F58 Auxiliary Input/Output #3 Circuit - shorted high Cause Contact Buhler Versatile Inc (BVI) Service Center Contact Buhler Versatile Inc (BVI) Service Center Contact Buhler Versatile Inc (BVI) Service Center Contact Buhler Versatile Inc (BVI) Service Center Contact Buhler Versatile Inc (BVI) Service Center...
  • Page 215 Engine Oil Burn Valve Solenoid Circuit F59 Real Time Clock - Power Interrupt 435/485/535 Cause Contact Buhler Versatile Inc (BVI) Service Center DTC’s. Contact Buhler Versatile Inc (BVI) Service Center - shorted high Contact Buhler Versatile Inc (BVI) Service Center...
  • Page 216 First 50 Hour Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3 435/485/535...

  • Page 217: Section 6 - Specifications General Dimensions / Overall Height

    . All data given in this book is subject to production variations . Dimensions and weights are approximate only . For exact information about any particular tractor, please consult your authorized Buhler Versatile dealer . General Dimensions 435, 485, 535 Wheelbase - Center of axle to center of axle 3900 mm (53 .5")

  • Page 218: Section 6 - Specifications

    . The following chart details overall width by tire size and configuration for 435,485 and 535 tractor models . Tread width is shown from center of inner wheel to center of inner wheel, and center of outer wheel to center of outer wheel . (Center of middle wheel to center of middle wheel also shown for triple option .)

  • Page 219: Turning Geometry

    Total Base Tractor . . . . . . . . . . . . . . . 3592 kg (30,758 lbs .) 435/485/535 Recommended Operating Weight lbs .
  • Page 220 The following chart lists the weight of the tire, tube and rim by tire size and wheel configuration . Buhler Versatile offers a choice of tires . The chart is based on an average tire weight of the brand offered for a particular tire size .
  • Page 221 0 .6 and subtract this figure from the front axle weight . The total effect on the tractor should be the sum of the front effect less the rear effect and should equal the weight added . 435/485/535 Total Weight of Kit Effect on Front Axle kg (lbs .)
  • Page 222 Adding an axle or Powershift transmission option to the tractor will effect the weight on the front and rear axle . The following chart shows the effect on the axle by option and model . NOTE: 1407 Twindisc Powershift transmission is only fitted on 435 tractor models up to serial No: 700478 Model...

  • Page 223: Engine

    Air Flow - L/S (CFM) @ 200 RPM 435/485/535 Cummins Engine Co . QSX5 324 (435) 362 (485) 6-cylinder, 4-cycle, In-Line, Overhead 4 Valve per cylinder Diesel Engine Turbocharged & Air to Air Intercooled 37x70 mm, (5 .39 x 6 .70 in .)

  • Page 224: Cooling System

    (36 x 3 .78) 97 kPa (4 PSI) 82°C (80°F) 9°C (95°F) Pressurized recirculating full flow bypass with filter and corrosion inhibitor . Section 6 - Specifications Fuel System - Cooling System 965 x 96 (38 x 3 .78) 435/485/535...

  • Page 225: Transmission

    Shift type Type of gear Clutch type Lubrication Filter 435/485/535 2 forward speeds; 4 reverse speeds 4 synchronized gears in each of 3 forward ranges Double cone style synchronizer on the top shaft Sliding collars on the bottom shaft Self-contained pump, reservoir providing pressurized lubrication to...

  • Page 226: Drivelines

    8C (8 .5C optional with HD Axles) 8C (8 .5C optional with HD Axles) 8C (8 .5C optional with HD Axles) Eaton Okubo (optional) 23000 4 .88 5 .285 Section 6 - Specifications 8 .5C 8 .5C 8 .5C 8 .5C Okubo 435/485/535...

  • Page 227: Hydraulic System

    Park Brake Caliper NOTE: The tractor has a maximum towing capacity of permisable implement weight before t 435/485/535 Closed center load sensing 9 .3 - 9 .7 mPa (2800 - 2850 PSI) 2 .07 - 2 .24 kPa (300 - 325 PSI)

  • Page 228: Steering System

    6 - 00 x 60 mm Oval, 4 - 20 x 80 mm Oval 4 - 00 x 60 mm Oval 2 - 20 x 80 mm Oval 2 - 00 x 60 mm Oval 2 - Extendable Mounted 4 - Amber Roof Mounted Flashers 2 - Stop/ Tail Rear Fender Mounts 435/485/535...

  • Page 229: Air-Conditioning & Heating System

    Refrigerant Refrigerant Oil Capacity Windshield Washer Reservoir Transmission (System capacity) Synchromesh 407 Twindisc Powershift CAT TA22 Powershift 435/485/535 R-34A 2880 grams (6 .35 lbs .) 24,000 btu/hr 23,250 btu/hr 4 .2 mm3/min (500 cfm) 202 cm (32 in 300 ml (0 . oz) 54 .9 cc per rev (9 .5 cu in per rev)

  • Page 230: Lubricants & Fluids

    2-D -- ABOVE --7°C (20°F) -D -- BELOW --7°C (20°F) Shell Texaco 206 (USA) Donax TD 0055 (Can) Caterpillar MTO 0W30 Section 6 - Specifications Lubricants & Fluids Specification (See note 2 below) See Note  below R34A Amoco Petro-Canada Exxon Mobil Duratran 435/485/535...

  • Page 231: Speed Charts

    NOTE: To calculate ground speed at an engine speed other than 2100 RPM, use the following formula Desired Engine speed X chart speed = ground speed 2100 RPM 435/485/535 Medium Range 5 . 6 6 . 5 7 . 6 9 . 9  .
  • Page 232 9350 7080 7740 8230 6600 7220 7670 9650 0700 700 8490 9420 0300 790 8770 9590 9900 000 2300 870 9680 0820 820 9020 0090 700 2800 4300 0300 260 2580 9590 0500 0200 400 2300 8980 0030 0820 435/485/535...
  • Page 233 At higher transport speeds (above 20 mph) and lower pressures (less than 12 psi) increased inflation pressure may be required for vehicle stability . When running lower inflation pressures, it is extremely important to use an accurate air pressure gauge . 435/485/535 6800 7850...

  • Page 234: Replacement Bulbs

    Front HID Lamp (Optional) Rear HID Lamp (Optional) Wheel and Tire Options Wheel and Tire sets are available as optional field accessories . Consult your Buhler Versatile dealer for option availability . Section 6 - Specifications High Usage Items Part Number...

  • Page 235: Optional Equipment

    The following chart lists the optional field and factory installed accessories that are available for 435, 485 and 535 tractors . Not all kits are available for all models . Consult your Buhler Versatile dealer for option availability . Kit Part...
  • Page 236 W/cl8 .8 Bolt W/zncr 42* (4 .8) 6* ( .8) 50* (7) 56* (6 .3) 354* (40) 33* (5) 58 (79) 22 (30) 02 (38) 39 (53) 254 (344) 97 (3) 495 (67) 95 (265) 855 (60) 338 (458) F6-1 435/485/535...
  • Page 237 Identification of Hex Cap Screws and Carriage Bolts Grade 2 SAE Grade 5 SAE Bolts Bolts Grade Identification Grade A: No Notches Grade B: One Circumferential Notch Grade C: Two Circumferential Notches 435/485/535 SAE Grade 5 SAE Grade 8 Unplated Unplated Plated Plated W/zncr Plated...

  • Page 238: Index

    Extremity lights . . . . . . . . . . . . . . . . . . . . . . . . . 3-70 Index 435/485/535...

  • Page 239: Lubrication And Maintenance

    0 hours or daily . . . . . . . . . . . . . . . . . . 4-8 435/485/535 Lubrication and maintenance, every 50 hours .
  • Page 240 Windshield wiper controls . . . . . . . . . . . . . . . . . . 3-20 Index 435/485/535...

  • Page 241: Proposition 65 Warning

    . Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm . Wash hands after handling . 435/485/535...

  • Page 242: Delivery Report

    “I have been instructed in the operation, maintenance, and safety features of this machine as detailed in the operator’s manual .” Owner’s Signature Delivery Report 435, 485 and 535 Tractors Serial No . Serial No . 6-27 Deliver Report - Dealer Copy...
  • Page 243 6-28 435/485/535...
  • Page 244 “I have been instructed in the operation, maintenance, and safety features of this machine as detailed in the operator’s manual .” Owner’s Signature Deliver Report - Customer Copy Delivery Report 435, 485 and 535 Tractors Serial No . Serial No . 6-29 435/485/535...
  • Page 245 6-30 435/485/535...

  • Page 246: First 50 Hour Service

    Remote control valves and lockout levers Flow control operation Transmission shifting and gear selection Performance service checks Road test engine operation including throttle and governor operation Transmission Steering control Differential lock engagement and disengagement (optional) Brake action Tractor Serial No . Date Date 6-3 435/485/535...
  • Page 247 6-32 435/485/535...
  • Page 248 Remote control valves and lockout levers Flow control operation Transmission shifting and gear selection Performance service checks Road test engine operation including throttle and governor operation Transmission Steering control Differential lock engagement and disengagement (optional) Brake action Tractor Serial No . Date Date 6-33 435/485/535...
  • Page 249 6-34 435/485/535...

This manual is also suitable for:

485535

Table of Contents

Save PDF