KidKraft BEAR CAVE LODGE Installation And Operating Instructions Manual
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KidKraft BEAR CAVE LODGE Installation And Operating Instructions Manual

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BEAR CAVE LODGE PLAYSET– F24872

INSTALLATION AND OPERATING INSTRUCTIONS

Bear Cave Lodge

Safety Zone

Nov 17/2017
27'-9"
40'-10"
KidKraft, Inc.
4630 Olin Road
Dallas, Texas 75244 USA
customerservice@kidkraft.com
canadacustomerservice@kidkraft.com
1.800.933.0771
972.385.0100
For online parts replacement visit
https://parts.kidkraft.com/
WARNING
instructions often and give them to any future owner of this play system. Manufacturer
contact information provided below.
OBSTACLE FREE SAFETY ZONE - 40'10" x 27'10" area requires Protective Surfacing. See
page 3.

MAXIMUM VERTICAL FALL HEIGHT - 6'9"

27'-10"
CAPACITY - 21 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.9 kg) per child.
11'-4"
RESIDENTIAL HOME USE ONLY. Not intended for public areas such as schools, churches,
nurseries, day cares or parks.
Warning. Only for domestic use.
KidKraft Netherlands BV
Olympisch Stadion 29
1076DE Amsterdam
The Netherlands
europecustomerservice@kidkraft.com
+31 20 305 8620 M-F from 09:00 to 17:30
(GMT+1)
For online parts replacement visit
https://parts.kidkraft.eu/
To reduce the risk of serious injury or
death, you must read and follow these
instructions. Keep and refer to these

Table of Contents

Warnings And Safe Play Instructions . . . . . . . . . . .pg . 2
Protective Surfacing Guidelines . . . . . . . . . . . . . . . .pg . 3
Instructions For Proper Maintenance . . . . . . . . . . .pg . 4
About Our Wood – Limited Warranty . . . . . . . . . .pg . 5
Keys To Assembly Success . . . . . . . . . . . . . . . . . . . . . .pg . 6
Part Id . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg . 9-24
Step By Step Instruction . . . . . . . . . . . . . . . . pg . 25-147
Installation of I . D . / Warning Plaque . . . . . . . F inal Step
9404872
Rev 06/28/2019
18-24 Hrs
Two person
assembly

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  • Page 1 BEAR CAVE LODGE PLAYSET– F24872 INSTALLATION AND OPERATING INSTRUCTIONS WARNING Bear Cave Lodge To reduce the risk of serious injury or Safety Zone death, you must read and follow these Nov 17/2017 instructions. Keep and refer to these instructions often and give them to any future owner of this play system. Manufacturer contact information provided below.
  • Page 2 Warnings and Safe Play Instructions CONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using this play system.
  • Page 3 Protective Surfacing - Reducing Risk of Serious Head Injury From Falls One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM F1292.
  • Page 4 Instructions for Proper Maintenance Your KidKraft Play System is designed and constructed of quality materials with your child’s safety in mind. As with all outdoor products used by children, it will weather and wear. To maximize the enjoyment, safety and life of your Play Set, it is important that you, the owner, properly maintain it.
  • Page 5 About Our Wood KidKraft Premium Play Systems uses 100% FSC wood. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering which can change the appearance of your set.
  • Page 6 Keys to Assembly Success Tools Required • Tape Measure • #1 Phillips, #2 Robertson • Open End Wrench • 3/16” Hex Key • Carpenters Level and Screwdriver (1/2” & 9/16”) • 8’ Step Ladder • Carpenters Square • Ratchet with extension •...
  • Page 9 ADD ON M Parts I.D. (5) 2609 - 1 x 5 x 40-5/8" - Floor Board - 3632609 (4) 2790 - 1 x 5 x 15½" - Transom Board A - 3632790 (4) 2791 - 1 x 6 x 11" - Transom Board B - 3632791 (4) 2789 - 5/4 x 3 x 40 - Short Wall Tie - 3632789 2x - Sky Gable (3320212)
  • Page 10 Hardware Identification (Actual Size) Add On M Hardware 2pc. TN1 - 1/4" T - Nut 2pc. FW1 - 1/4" Flat Washer 2pc. LW1 - 1/4" Lock Washer (54503200) (51103200) (51303200) #8 x 1-1/2" 65pc. S2 - Wood Screw - (52043512) #8 x 2"...
  • Page 11 Add On B Part & Hardware Part Identification (Reduced Part Size) (1) Lower Jamb 1¼ x 3 x 41-15/16" 3632601 2601 (1) Door Stop 5/4 x 3 x 10" 3632715 2715 2709 2649 1x - Door Hardware (3201710) 2x 9201713 Door Hinge 9207713 Door Catch...
  • Page 12 ADD ON C Parts (Reduced Part Size) 2pc. - 5536 - 5/8 x 2 x 6-3/4" - Counter Side - 38045536 Nominal Size Actual Size 2 x 2 1-1/2 x 1-1/2 1pc. - 2686 - 5/8 x 2-3/4 x 40-5/8" - Counter Front - 3632686 1 x 2 1 x 2 1 x 5...
  • Page 13 Part Identification (Actual Part Size) Add On C Hardware 2pc. TN1 - 1/4" T - Nut Hex Bolt 1/4 x 2-3/4" 2pc. H11 - - (53703223) (54503200) 2pc. FW1 - 1/4" Flat Washer - (51103200) 2pc. LW1 - 1/4" Lock Washer - (51303200) #6 x 30mm 20pc.
  • Page 14 1 x 6 5/8 x 5-3/8 1-1/4 x 2-1/4 1-1/4 x 2-1/4 1-1/4 x 3 1-1/4 x 3 4 x 4 3 x 3 4 x 6 3 x 5-1/4 " 2611 2612 2616 1x KidKraft 9320374 Kidkraft Logo Plaque (3320353)
  • Page 15 Part Identification (Reduced Part Size) (Main Clubhouse and Swing) 1pc. - 2627 2pc. - 2618 Front Back 1pc. - 2639 SW Wall Panel 1¼ x 42 x 87" Panel 1¼ x 42 x 87" Back Roof Panel 1¼ x 36¾ x 44" Box 2 - 37632627 Box 2 - 37632618 Box 2 - 37632639...
  • Page 16 Hardware Identification (Actual Size) (Main Clubhouse and Swing) 10pc. TN1 - 1/4" T - Nut 5pc. FW0 - 3/16" Flat Washer - (51103100) 5pc. LW2 - 5/16" Lock Washer - (51303300) (54503200) 12pc. FW1 - 1/4" Flat Washer - (51103200) 8pc.
  • Page 17 Hardware Identification (Main Clubhouse and Swing) (Actual Size) Box 1,2 of 6 1/4 x 2-1/2" 16pc. WL5 - Wafer Lag Wafer Bolt 5/16 x 3" 3pc. WB7 - - (53613330) - (52613222) Hex Bolt 1/4 x 1-1/2" 4pc. H1 - - (53703212) Hex Bolt 1/4 x 2-3/4"...
  • Page 18 Adventure Tower Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) 3638834 2pc. - 8834 - 23.8 x 82.6 x 216mm - Box Gusset FSC - Box 1 - 3636005 1pc.
  • Page 19 Adventure Tower Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) 1pc. - 6019 - 15.9 x 133.4 x 596.9mm Rock Bottom - 4pc. - 6010 - 15.9 x 133.4 x 596.9mm Rock Board A - 3636019 3636010 Box 1 -...
  • Page 20 Adventure Tower Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) 3636031 4pc. - 6031 - 15.9 x 72.6 x 996.9mm Window Brace - Box 1 - 3636007 2pc. - 6007 - 31.8 x 76.2 x 1095.4mm Wall Support - Box 1 - 3636020 1pc.
  • Page 21 Adventure Tower Hardware Identification (Actual Size) 12pc. FW3 - #8 Flat Washer - (51003500) 13pc. FW0 - 3/16" Flat Washer - (51103100) 39pc. TN1 - 1/4" T - Nut (54503200) 48pc. LW1 - 1/4" Lock Washer - (51303200) 52pc. FW1 - 1/4" Flat Washer - (51103200) 9pc.
  • Page 22 Twist-N-Ride 4 Slide Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) 1x - TNR 3 Tube Support - TNR3 Extend Flange Lt (Green) (9203601) (3310130) 10x - TNR 4 Clamp Ring (9300130) (Green) 10pcs number 3300130 1x - MOD Side Lite...
  • Page 23 6’ Tunnel & Tire Swing Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) Part Identification (Reduced Part Size) 2pc. - 6040 - 31.8 x 82.6 x 367mm Tunnel End - Box 1 - 3636040 3639087 1pc.
  • Page 24 6’ Tunnel & Tire Swing Hardware Identification (Actual Size) 8pc. FW1 - 1/4" Flat Washer - (51103200) 4pc. TN2 - 5/16" T- Nut (54503300) 4pc. LW2 - 5/16" Lock Washer - (51303300) #12 Lock Nut 24pc. LN4 - - (54303600) 4pc.
  • Page 25 6’ Tunnel & Tire Swing Part Identification (Reduced Part Size) 2x - Flat Panel Brkt (2 Pk) 3200636 2x - MOD Tunnel Set (4Pk) (3330101) 1x - Swing Brkt Set (4 Pk) (3201532) 1x - Swing Brkt Set (2 Pk) (3201533) 1x - Tire Rope &...
  • Page 26 Before you discard your cartons fill out the form below. • The carton I.D. stamp is located on the end of each carton. The tracking number is located on the KidKraft ID Plaque (9320374). • Please retain this information for future reference. You will need this information if you contact the Consumer Relations Department.
  • Page 27 Step 2: Frame Assembly Part 1 It is important to assemble the frame on a flat, smooth surface. A: Place (2627) SW Wall Panel between 2 (2677) Narrow Panels noticing the panel orientations. The tops and bottoms of the panels should be flush. Make sure the panels are square then using the pilot holes as a guide pre-drill with a 3/16”...
  • Page 28 Step 2: Frame Assembly Part 2 B: Place (2622) End Panel Assembly between 2 (2677) Narrow Panels noticing the panel orientations. The tops and bottoms of the panels should be flush. Make sure the panels are square then using the pilot holes as a guide pre-drill with a 3/16”...
  • Page 29 Step 3: Join Frame Assemblies Part 1 A: Tight to the inside of the (2622) End Panel Assembly and flush to the bottom of the panels attach 1 (2792) Ground Brace to each (2677) Narrow Panel with 2 (S11) #8 x 2” Wood Screws per board. (fig. 3.1 and 3.2) Back 2677 2622...
  • Page 30 Step 3: Join Frame Assemblies Part 2 B: Tight to the inside of the (2627) SW Wall Panel and flush to the bottom of the panels attach 1 (2608) Floor Joist to each (2677) Narrow Panel with 2 (S11) #8 x 2” Wood Screws per board. (fig. 3.3 and 3.4) Back Fig.
  • Page 31 Step 3: Join Frame Assemblies Part 3 C: With at least two helpers lift the two wall assemblies so the (2792) Ground Braces meet the (2608) Floor Joist as shown in fig. 3.5. D: Place 1 (2618) Front Back Panel between the 2 (2677) Narrow Panels on the outside of the (2792) Ground Braces and (2608) Floor Joists on the front and back walls then from the inside of the assembly attach (2792) Ground Braces and (2608) Floor Joists to each (2618) Front Back Panel with 4 (S11) #8 x 2”...
  • Page 32 Step 3: Join Frame Assemblies Part 4 2627 Fig. 3.6 E: On the Back Wall, from inside the assembly, tight to (2622) End Panel Top View 2677 Assembly, halfway up the assembly attach 1 (2610) Side Joist, 5/8” down from the panel floor, to (2677) Narrow Panel and (2618) Front Back Panel with 2 (H11) 1/4 x 2-3/4”...
  • Page 33 Step 3: Join Frame Assemblies Part 5 H: From inside the assembly, flush to the top of the assembly place 1 (2789) Short Wall Tie tight to each side of (2622) End Panel Assembly and each side of (2627) SW Wall Panel then attach each to (2677) Narrow Panels and (2618) Front Back Panels on both the front and back walls with 4 (S11) #8 x 2”...
  • Page 34 Step 3: Join Frame Assemblies Part 6 I: On the inside of the assembly attach each (2677) Narrow Panel to (2618) Front Back Panel on both the front and back walls using 4 Flat Panel Brackets per wall in the places shown with 4 (S8) #12 x 3/4” Pan Screws per bracket.
  • Page 35 Step 4: Floor Assembly Part 1 A: From inside of the assembly centre (2795) Long Joist over pilot holes in (2622) End Panel Assembly and (2627) SW Wall Panel, 5/8” down from the top of boards then attach (2795) Long Floor Joist to each panel with 2 (S4) #8 x 3”...
  • Page 36 Step 4: Floor Assembly Part 2 B: Starting at (2622) End Panel Assembly place 5 (2609) Floor Boards followed by 1 (2648) Floor Board then the remaining 13 (2609) Floor Boards. Make sure all boards are evenly spaced then attach to (2795) Long Joist and each (2610) Side Joist and (2794) Joist with 5 (S2) #8 x 1-1/2”...
  • Page 37 Step 5: Attach SW Ground and Diagonal A: Loosely attach 1 (2606) SW Ground to each (2607) Diagonal with 1 (H10) 1/4 x 2-1/4” Hex Bolt (with lock washer, flat washer and t-nut) per board then place each (2607) Diagonal tight and flush to the front of (2627) SW Wall Panel.
  • Page 38 Beam as shown in fig. 6.3. IT IS IMPORTANT THAT THIS BOLT IS ATTACHED. IT WILL MINIMIZE CHECKING OF WOOD. D: Attach KidKraft Plaque to centre of (2614) Engineered Beam (over top of t-nut) using 4 (S18) #6 x 1” Wood Screws. (fig. 6.4) 2614 5/16”...
  • Page 39 Step 7: Swing End Assembly A: Loosely attach 2 (2613) Heavy SW Posts to (2615) SW Upright using 2 (G7) 5/16 x 5-1/2” Hex Bolts (with lock washer, flat washer and t-nut). Notice 2 bolt holes at top of (2615) SW Upright and orientation of angle. (fig.
  • Page 40 Step 8: Attach Swing End to Swing Beam A: Place Swing End Assembly against Swing Beam Assembly then place 1 Beam Bracket on each side of the assembly (they are specific for left and right side) and attach with 5 (G21) 5/16 x 3-3/4” Hex Bolts (with 2 flat washers and 1 lock nut).
  • Page 41 Step 9: Attach Swing Assembly To Fort A: Place Swing Assembly against top of (2627) SW Wall Panel, make sure assembly is level then attach from inside the fort assembly into each L-Beam Bracket with 4 (G8) 5/16 x 2” Hex Bolts (with 2 flat washers and 1 lock nut).
  • Page 42 Step 10: Install Ground Stakes MOVE FORT TO FINAL LOCATION PRIOR TO STAKING FINAL LOCATION MUST BE LEVEL GROUND A: In the 5 places shown in fig. 10.1 drive the Rebar Ground Stakes 13” into the ground against outside front corner of (2622) End Panel Assembly, on both (2607) Diagonals and both (2613) Heavy SW Posts.
  • Page 43 Step 11: Install Upper and Lower Jambs A: In the upper opening of (2622) End Panel Assembly place 1 (2602) Upper Jamb so it measures 17” to the inside of each post then attach with 2 Jamb Mounts using 4 (S0) #8 x 7/8” Truss Screws per mount. (fig. 11.1, 11.3, 11.4 and 11.5) B: In the lower opening of (2622) End Panel Assembly and the front (2618) Front Back Panel place 1 (2601) Lower Jamb so it measures 17”...
  • Page 44 Step 12: Install Window and Wall Inserts Part 1 - Front Wall A: On the Front of the assembly, in the openings of the (2677) Narrow Panels install 2 (2655) Upper Window Inserts in the upper openings and 1 (2649) Lower Window Insert in the lower opening on the Swing Side using 9 (S0) #8 x 7/8”...
  • Page 45 Step 12: Install Window and Wall Inserts Part 2 - Left Side C: In the lower openings of (2622) End Panel Assembly install 2 (2649) Lower Window Inserts with 9 (S0) #8 x 7/8” Truss Screws per insert. (fig. 12.5, 12.6 and 12.7) D: In the upper left opening of (2622) End Panel Assembly install 1 (649A) Short Half Wall with 4 (S0) #8 x 7/8”...
  • Page 46 Step 12: Install Window and Wall Inserts Part 3 - Back Wall E: On the Back of the assembly, install 1 (649A) Short Half Walls in the lower opening of the right (2677) Narrow Panel and 1 (2665) Half Wall Insert in the lower openings of (2618) Front Back Panel using 4 (S0) #8 x 7/8” Truss Screws per insert.
  • Page 47 Step 13: Clock Assembly A: From the back of the Base Clock insert the Clock Adapter then from the front of the Base Clock place the Hour Hand over the Clock Adapter making sure they line up properly. Press the Minute Hand over the Hour Hand and connect with the Clock Screw.
  • Page 48 Step 14: Rock Wall Assembly Fig. 14.1 Note: The holes in the rock boards 0349 must orient to the 2603 2603 2604 top of the boards. 2604 2604 2605 7-5/8” x 4 per Approx board Note: Gaps between boards 2-1/4”, not to exceed 2-3/8”...
  • Page 49 Step 15: Attach Rock Wall Assembly to Fort Part 1 A: Place Rock Wall Assembly centred in opening shown on the Fort Guide at the end of the instructions and flush as shown below. Attach (0349) Rock Rails using 4 (S11) #8 x 2” Wood Screws. (fig. 15.1 and 15.2) B: Attach 1 (2605) Access Board to top of Rock Wall Assembly, flush to top of (0349) Rock Rail using 4 (S2) #8 x 1-1/2”...
  • Page 50 Step 15: Attach Rock Wall Assembly to Fort Part 2 C: Drive 1 Rebar Ground Stake 13” into the ground against outside (0349) Rock Rail then attach with 1 (S7) #12 x 2” Pan Screw. Be careful not to hit the washer while hammering stake into the ground as this could cause the washer to break off.
  • Page 51 Step 16: Cafe Table Assembly A: Place (2612) Table Support flush to the notched out ends of (2611) Table Top and attach with 4 (S7) #12 x 2” Pan Screws as shown in fig. 16.1. B: Place Table Top Assembly tight in the opening of the back (2618) Front Back Panel on top of (2665) Half Wall Insert as shown in Fort Guide at the end of the instructions then attach (2612) Table Support to the panel with 2 (S3) #8 x 2-1/2”...
  • Page 52 Step 17: Attach Cafe Canopy to Fort A: Feed Cafe Canopy Frame through the pocket of the Cafe Canopy. (fig. 17.1) B: With a helper hold the Canopy against the fort, centred on the (2618) Front Back Panel shown on the Fort Guide, make sure the Cafe Canopy is smooth and tight then attach to the panel with 1 (S5) #8 x 1/2”...
  • Page 53 Step 18: Attach Sky Chalk Wall to Fort A: From inside the assembly place Sky Chalk Wall tight to (2611) Table Top and (2618) Front Back Panel then attach with 4 (S10) #8 x 1” Pan Screws from the inside and 1 (S10) #8 x 1” Pan Screw from the outside. (fig. 18.1, 18.2, 18.3 and 18.4) Fig.
  • Page 54 Step 19: Attach Slides to Fort A: At the front of the fort place each Slide in the centre of each opening of (2618) Front Back Panel, pre-drill with a 1/8” drill bit then attach both slides to fort through the panel using 3 (S7) #12 x 2” Pan Screws per slide. (fig.
  • Page 55 Step 20: Counter Assembly Part 1 A: Flush to each end and to the top of (2687) Counter Back attach 1 (5736) Counter Joist per end with 1 (S2) #8 x 1-1/2” Wood Screw per joist. Notice the remaining holes at the bottom of (2687) Counter Back. (fig. 20.1) B: Place the remaining 2 (5736) Counter Joists centred over the pilot holes in the middle of (2687) Counter Back and flush to the top of the board, then attach, in the top holes, with 1 (S2) #8 x 1-1/2”...
  • Page 56 Step 20: Counter Assembly Part 2 C: On the inside of (2627) SW Wall Panel place Counter Assembly so the top of (2687) Counter Back is flush to the top of the opening then attach with 5 (S2) #8 x 1-1/2” Wood Screws. (fig. 20.2 and 20.3) Back Fig.
  • Page 57 Step 20: Counter Assembly Part 3 D: Place 1 (6136) Counter Brace flush to the front and outside edge of each outer (5736) Counter Joist and tight to (2627) SW Wall Panel then attach with 2 (S3) #8 x 2-1/2” Wood Screws per brace. (fig. 20.4 and 20.5) Fig.
  • Page 58 Step 20: Counter Assembly Part 4 E: Place (2686) Counter Front against (5736) Counter Joists so the ends are flush and the centre (5736) Counter Joists are centred over the pilot holes. Measure 5/8” down from the top of (2686) Counter Front on both ends and attach to the (5736) Counter Joists with 4 (S2) #8 X 1-1/2”...
  • Page 59 Step 20: Counter Assembly Part 5 F: Tight to (2687) Counter Back attach (2685) Counter Top to each (5736) Counter Joist with 4 (TS) #6 x 30 mm Trim Screws. (fig. 20.7) G: Tight to (2685) Counter Top and flush to the outside edges of the outer (5736) Counter Joists attach 1 (5536) Counter Side per joist with 3 (TS) #6 x 30 mm Trim Screws per board.
  • Page 60 Step 20: Counter Assembly Part 6 J: Place Faucet and 2 Sink Knobs in opening of Sink and attach Sink Knobs with included hardware. (fig. 20.9) Important: Use a hand held screw driver and DO NOT over tighten. Fig. 20.9 Faucet Sink Knob Sink Knob...
  • Page 61 Step 20: Counter Assembly Part 7 K: Place Sink and Stove in the openings of the Counter Assembly then attach 4 Mount Clips with included hardware to the bottom of the Sink and Stove to secure in place. (fig. 20.10 and 20.11) Important: Use a hand held screw driver and DO NOT over tighten.
  • Page 62 Step 21: Attach Utensil Shelf A: From inside the assembly, centred in the top of the opening of (2627) SW Wall Panel above the counter attach Utensil Shelf with 2 (S5) #8 x 1/2” Pan Screws as shown in fig. 21.1 and 21.2. B: Attach Pot, Pan and Spatula to the Utensil Shelf.
  • Page 63 Step 22: Attach Door Components Part 1 A: On the inside of (2709) Door Window Panel measure 15” up from the bottom and attach Catch Plate flush to the edge using 2 (S18) #6 x 1” Wood Screws. (fig. 22.1) B: On the inside of (2709) Door Window Panel measure 22”...
  • Page 64 Step 22: Attach Door Components Part 2 C: On the outside of the (2709) Door Window Panel attach the second Door Handle at approximately the same place as the one on the inside. Use 2 (S13) #6 x 5/8” Pan Screws. (fig. 22.2) D: On the opposite side of the Door Handle measure 5/8”...
  • Page 65 Step 23: Attach Door Assembly to Fort A: In the opening for the door on the Front Wall, measure 5/8” up from the bottom of the opening and maximum 5/8” from (2677) Narrow Panel and attach the remaining side of the hinges to (2677) Narrow Panel using 3 (S13) #6 x 5/8”...
  • Page 66 Step 24: Attach Door Stop A: In the notched out opening of (2715) Door Stop attach the Magnetic Catch using 2 (S18) #6 x 1” Wood Screws. (fig. 24.1) Important: Use a hand held screw driver and DO NOT over tighten. B: On the inside of the assembly, attach (2715) Door Stop to the panel with 3 (S11) #8 x 2”...
  • Page 67 Step 25: Roof Support Assemblies A: Attach 1 (2617) Roof Support to a second (2617) Roof Support at peak using 1 (S4) #8 x 3” Wood Screw. Repeat this step so there are 2 Roof Support Assemblies. (fig. 25.1) B: Attach 1 (2680) Roof Support to a second (2680) Roof Support at peak using 1 (S4) #8 x 3” Wood Screw. Repeat this step so there are 2 Small Roof Support Assemblies.
  • Page 68 Step 26: Large Roof Assembly Part 1 A: Place (2644) Front Roof Panel against (2639) Back Roof Panel so the tops form a peak then tight to the inside edge of the outside slats attach 1 Narrow Angle Bracket per slat with 2 (S0) #8 x 7/8” Truss Screws per bracket.
  • Page 69 Step 26: Large Roof Assembly Part 2 C: Place 1 Roof Support Assembly against one side so the peaks meet and the ends of the roof supports are flush with the ends of the roof panels. Attach with 6 (S11) #8 x 2” Wood Screws. (fig. 26.4) D: Attach the second Roof Support Assembly on the opposite side, peaks to meet and ends are flush with 6 (S11) #8 x 2”...
  • Page 70 Step 27: Attach Sky Gable A: On each side of the Large Roof Assembly attach 2 Sky Gables to the inside of the (2617) Roof Supports with 4 (S5) #8 x 1/2” Pan Screws per gable. (fig. 27.1 and 27.2) Sky Gable Fig.
  • Page 71 Step 28: Small Roof Assemblies A: Place (2672) Front Small Roof against (2671) Back Small Roof so the tops form a peak then tight to the inside edge of the outside slats attach 1 Narrow Angle Bracket per slat with 2 (S0) #8 x 7/8” Truss Screws per bracket.
  • Page 72 Step 29: Gable Dormer Assembly A: Place (2699) Gable Dormer RT tight to (2689) Gable Dormer LT then place Sky Gable tight against the dormers and attach with 4 (S5) #8 x 1/2” Pan Screws. (fig. 29.1) B: Attach (2699) Gable Dormer RT and (2689) Gable Dormer LT with 1 Narrow Angle Bracket using 2 (S5) #8 x 1/2”...
  • Page 73 Step 30: Attach Gable Dormer to Roof A: On the outside of the Large Roof Assembly on (2644) Front Roof Panel, on the 5th siding down, place (2688) Dormer Cleat centred on the panel (over the middle inside slat) then attach with 2 (S11) #8 x 2” Wood Screws. Make sure the screws go into the siding and the slats.
  • Page 74 Step 31: Attach Roof Ends Part 1 A: On (2627) SW Wall Panel and (2622) End Panel Assembly place 1 (2646) Roof End flush to the top of the panel on the right hand side, measure overhang so it is 2-5/8” then attach with 3 (S11) #8 x 2” Wood Screws per board.
  • Page 75 Step 31: Attach Roof Ends Part 2 C: On the Back of the fort place 1 (2684) Mid Roof End flush to the top of each (2677) Narrow Panel centred over the pilot holes then measure 1-1/4” down from the top of the panel and attach from the inside with 1 (S4) #8 x 3” Wood Screw and from the outside with 1 (S3) #8 x 2-1/2”...
  • Page 76 Step 32: Upper Window Installation A: On the Front and Back Walls place 1 (2683) Wall Tie tight to the top of the floor boards and 1/4” in from both sides of the centre board in each (2618) Front Back Panel then attach with 3 (S11) #8 x 2” Wood Screws. (fig. 32.1 and 32.2) B: Tight to the top of each (2618) Front Back Panel over each (2683) Wall Tie place 1 (2802) Transom Window on each panel and attach with 1 (S11) #8 x 2”...
  • Page 77 Step 33: Mid Roof Support Assemblies A: Attach 1 (2788) Mid Roof Support to a second (2788) Mid Roof Support at peak using 1 (S4) #8 x 3” Wood Screw. Repeat this step so there are 2 Mid Roof Support Assemblies. (fig. 33.1 and 33.2) Fig.
  • Page 78 Step 34: Attach Mid Roof Support Assemblies A: Place 1 Mid Roof Support Assembly on each side of the (2802) Transom Windows and flush to the ends of each (2684) Mid Roof End then attach to (2802) Transom Window using 2 (S3) #8 x 2-1/2” Wood Screws per (2788) Mid Roof Support and to each (2684) Mid Roof End with 1 (S4) #8 x 3”...
  • Page 79 Step 35: Attach Long Roof Ends A: Place 1 (2793) Long Roof End tight to each (2788) Mid Roof Support and flush to the top of (2802) Transom Window. Make sure (2793) Long Roof End is level and the overhang at each end meaures 4-7/8”, then attach to (2788) Mid Roof Supports with 1 (S3) #8 x 2-1/2”...
  • Page 80 Step 36: Attach Transom Boards A: Tight to (2802) Transom Window and flush to the bottom of (2788) Mid Roof Support attach 1 (2790) Transom Board A to (2788) Mid Roof Support and (2793) Long Roof End with 4 (S2) #8 x 1-1/2” Wood Screws. (fig. 36.1 and 36.2) B: Tight to (2790) Transom Board A and flush to the bottom of (2788) Mid Roof Support attach 1 (2791) Transom Board B to (2788) Mid Roof Support and (2793) Long Roof End with 4 (S2) #8 x 1-1/2”...
  • Page 81 Step 37: Attach Roof Assemblies to Fort Part 1 A: With 2 people on the ground and at least 1 person in the fort, lift one Small Roof Assembly up and over the Back side of the fort. Guide the Small Roof Assembly onto the fort so it slides under one of the Mid Roof Support Assemblies and the (2788) Mid Roof Supports sit tight to the siding on the Small Roof Assembly.
  • Page 82 Step 37: Attach Roof Assemblies to Fort Part 2 D: Attach (2680) Roof Supports to (2646) Roof Ends and (2647) Roof End Lefts with 1 (S3) #8 x 2-1/2” Wood Screw per support. (fig. 37.3 and 37.4) 2680 Fig. 37.3 2680 2646 2646...
  • Page 83 Step 37: Attach Roof Assemblies to Fort Part 3 E: With 2 people on the ground and at least 1 person in the fort, lift the Large Roof Assembly up and over the Back side of the fort. Guide the Roof Assembly onto the fort so all four (2617) Roof Supports sit flush to the front and outside edges of each (2793) Long Roof End.
  • Page 84 Step 37: Attach Roof Assemblies to Fort Part 4 G: Attach each (2683) Wall Tie to the middle roof rafters of the Large Roof Assembly with 1 Spiral Wave Bracket and 3 (S8) #12 x 3/4” Pan Screws per side. (fig. 37.7 and 37.8) Fig.
  • Page 85 Step 38: Attach Flags A: Place 1 Flag at the peak of each Small Roof Assembly and attach to (2680) Roof Supports with 2 (S10) #8 x 1” Pan Screws per flag. (fig. 38.1) Fig. 38.1 Flag Small Roof Assembly x 2 per Flag 2680...
  • Page 86 Adventure Tower Assembly Step 39: Upper Frame Assembly A: Place 1 (6012) Short Post and 1 (6000) Upper Post side by side with the (6012) Short Post on the left side making sure that the notched out end is at the bottom and facing the outside. Place (6023) Roof Side at the top of the posts so that it’s flush and attach using 2 (H2) ¼...
  • Page 87 Step 40: Lower Frame Assembly Part 1 A: Place 1 (6002) Long Post and 1 (6026) Rock Rail side by side with the (6002) Long Post on the left side making sure that the notched out end is at the top and on the inside. It is important to ensure that the angled cut on the (6026) Rock Rail is at the top, facing inwards towards the (6002) Long Post.
  • Page 88 Step 40: Lower Frame Assembly Part 2 C: Place 1 (6002) Long Post and 1 (6026) Rock Rail side by side with the (6002) Long Post on the right side, notched end at the top and facing the inside and the (6026) Rock Rail on the left. Make sure that the angled cut on the (6026) Rock Rail is at the top, facing inwards towards the (6002) Long Post.
  • Page 89 Step 41: Frame Assembly A: Make sure that lower frame assemblies are square then attach 1 (6021) Back Ground to the outside of the (6002) Long Posts using 4 (S11) #8 x 2” Screws (with 3/16” flat washer) making sure that it is flush to the bottom. (Fig. 41.3 & 41.4 ) B: Making sure that it’s flush to the bottom of the (6020) Short Ground and (6018) Long Ground, attach 1 (6019) Rock Bottom to the Rock Rails using 4 (S20) #8 x 1-3/8”...
  • Page 90 Step 42: Floor Assembly A: Place (6003) Floor Joist flush to the underside of the (6013) Floor Board and centred over the pilot holes in the (6034) Floor Back and (0600) Bottom Trim. The angle cut should be flush with the (0600) Bottom trim (Fig.
  • Page 91 Step 43: Climbing Wall Assembly A: Starting with a (6009) Rock Board B at both the top and bottom of the Climbing Wall, alternate between (6010) Rock Boards A and (6009) Rock Boards B making sure that the boards are evenly spaced as shown in (fig. 43.1). Attach using 4 (S20) #8 x 1-3/8”...
  • Page 92 Step 44: Wall Top Assembly Part 1 A: Making sure that assemblies are square, position the Left Wall Assembly onto the lower left assembly as shown in (fig. 44.1 & 44.2). Attach (6002) Long Post to (6012) Short Post using 1 (H12) 1/4 x 3” Hex Bolt (with lock washer, flat washer and t-nut).
  • Page 93 Step 44: Wall Top Assembly Part 2 B: Repeat step A to install the Right Wall Assembly. (fig. 44.3 & 44.4) Before proceeding to the next step ensure Fig. 44.4 that unit is completely Fig. 44.3 square and all hardware is tightened. 6012 6000 flat...
  • Page 94 Step 45: Install Top Back A: On the back side of the assembly install (6028) Top Back using 2 (H8) ¼ x 4-1/4” Hex Bolt (with flat washer, lock washer and t-nut) in the upper hole and 2 (S7) #12 x 2” Pan Screws in the bottom holes. (fig 45.1 & 45.3) B: On the left and right Roof Sides install 2 (S20) #8 x 1-3/8”...
  • Page 95 Step 46: Install Gussets Part 1 A: On the back side of the assembly place 2 (6006) Back Gussets so they meet tightly together to form a point. Center the (6006) Back Gussets on the inside of the (6034) Floor Back making sure the other ends are flush to the Long Posts.
  • Page 96 Step 46: Install Gussets Part 2 C: On the right side of the assembly place 2 (6001) Gussets so that they are flush to the (6017) Floor Support. The upper corner of the front (6001) Gusset should be flush to back of the wall boards while the other (6001) Gusset should butt up against the (6006) Back Gusset previously installed.
  • Page 97 Step 47: Attach Tarp Frame Part 1 A: Place 1 (6024) Tarp End on either side of the (6023) Roof Sides as shown in (Fig. 47.1 & 47.2). Pre-drill with a 1/8” (3.2mm) drill bit and attach from the outside using 4 (S20) #8 x 1-3/8” Wood Screws per side. B: On each inside corner attach a Corner Bracket to the (6024) Tarp Ends and (6023) Roof Sides using 3 (S37) #7 x 5/8”...
  • Page 98 Step 47: Attach Tarp Frame Part 2 C: From inside the assembly using the center holes on the (6023) Roof Sides attach 1 (6008) Tarp Upright per side with 1 (H2) ¼ x 2”Hex Bolt (with flat washer, lock washer and t-nut) per side in the upper holes and 1 (S15) #8 x 1-3/4”...
  • Page 99 Tower Canopy 889 x 117.6mm Step 48: Attach Tower Canopy A: Place Tower Canopy over (6025) Tarp Support making sure bottom edges of Tower Canopy are even on both sides of assembly.(Fig. 48.1) B: Secure one side by attaching Tower Canopy to 1 (6024) Tarp End using 5 (S37) #7 x 5/8” Pan Screws (with #8 flat washer).
  • Page 100 Step 49: Install Flags A: On each end of the (6025) Tarp Support center 1 Flag and attach using 2 (S10) #8 x 1” Pan Screws per side. (Fig. 49.1 &49. 2) flag Fig. 49.1 Fig. 49.2 center in end of Tarp Support center in end of Tarp Support...
  • Page 101 Step 50: Attach Trim A: Flush to the (0600) Bottom Trim and to the outside edge of the (6026) Rock Rail attach 1 (0602) Short Trim on each side of the (6026) Rock Rails with 1 (S20) #8 x 1-3/8” Wood Screw per side in the center hole. (Fig. 50.1 & 50.2) B: Flush to the top of both (0602) Short Trims attach 1 (0601) Side Trim with 4 (S20) #8 x 1-3/8”...
  • Page 102 Step 51: Attach Hand Grips A: Place 1 Hand Grip over the existing holes in (0602) Short Side Trim, making sure that it’s centered and flush to the edges. Pre-drill with a 1/8: (3.2mm) drill bit and attach Hand Grip with 2 (LS2) 1/4 x 2-1/2” Lag Screws (with flat washers).
  • Page 103 Step 52: Attach SL Brace A: On the left side wall, place 1 (6022) SL Brace against the (6017) Floor Support making sure that it’s flush with the top of the floorboards. Attach using 2 (H3) ¼ x 2-1/2” Hex Bolt (with flat washer, lock washer and t-nut). (Fig. 52.1 &...
  • Page 104 Step 53: Attach Tunnel Wall Assembly A: On the left side of the tunnel wall place 1 (6007) Wall Support beside the (6000) Upper Post. The top of the (6007) Wall Support should be behind the (6030) Tunnel Side Top and the bottom end should be on the outside of the (6017) Floor Support.
  • Page 105 Step 54: Attach Rocks to Climbing Wall A: Alternating colours and shapes, attach 1 rock to each rock board using 1 (PB2) ¼ x 1-1/4” Pan Bolt (with ¼” lock washer, 3/16” flat washer and ¼” barrel nut) and 1 (S10) #8 x 1” Pan Screw per rock. (Fig. 54.1 & 54.2 & 54.3) The Pan Screw is placed in the hole beneath the Pan Bolt.
  • Page 106 Step 55: Attach Telescope A: On the Back Wall, center the Telescope and attach to (6028) Top Back with 2 (S20) #8 x 1-3/8” Wood Screws. (fig. 55.1 & 55.2) Move Assembly to final location.(fig. 55.3) Fig. 55.2 Telescope Fig. 55.1 6028 Fig.
  • Page 107 6’ Tunnel & Tire Swing Assembly Step 56: Attach Swing Hangers to Tire Joist A: Position 1 (6036) Tire Joist so that the counter sunk holes are at the top. Attach the Swing Hangers from underneath (2 flat washer and 1 lock nut per swing hanger) as shown in fig. 56.1 and 56.2. Fig.
  • Page 108 Step 57: Tunnel Frame Assembly Part 1 A: Place 2 (6035) Tunnel Side Joists side by side making sure that the pre-drilled holes for the t-nuts are at the top. Install 1 5/16” T-Nut on the inside of all 4 ends. (fig. 57.1 and 57.2) Fig.
  • Page 109 Step 57: Tunnel Frame Assembly Part 2 B: Place the (6036) Tire Joist in between the (6035) Tunnel Side Joists with Swing Hangers at the top. (fig. 57.3) C: Place 1 (6040) Tunnel End at each end of the joists so that the (6036) Tire Joist fits into the cut outs (fig.57.3). Attach (6040) Tunnel Ends to (6036) Tire Joist using 3 (S4) #8 x 3”...
  • Page 110 Step 58: Attach Floor Boards A: Flip the frame assembly so that it’s right side up. (fig. 58.1) B: Place 1 (9092) Floor Board at the end of the tunnel frame so it’s flush with the ends and the sides of the (6035) Tunnel Side Joists and attach using 5 (S2) #8 x 1-1/2”...
  • Page 111 Step 59: Install Swing Brackets A: From outside the tunnel assembly, measure 1-1/4” in from each end of the (6035) Tunnel Side Joists and attach 4 Swing Brackets using 1 (G1) 5/16 x 1-1/2” Hex Bolt (with flat washer and lock washer) per bracket. (fig.
  • Page 112 Step 60: Install Lower Tunnel Insert D: From inside the fort place the (6039) Lower Tunnel Insert into the bottom of the opening in the tunnel entrance as shown in fig. (60.1 and 60.2). Attach to the Wall Supports with 4 (S0) #8 x 7/8” Truss Screws. (fig. 60.2 and <-- outside view, 60.3) Lower Tunnel Insert in m...
  • Page 113 Step 61: Attach Tunnel Assembly Frame to Fort Part 1 Note: Move Adventure Tower to final location A: With a helper, lift the tunnel assembly frame so that it fits between the Adventure Tower and the Fort as shown in fig. 61.1. B: From inside the Adventure Tower attach the (6035) Tunnel Side Joists to the Wall Supports using 4 (S4) #8 x 3”...
  • Page 114 Step 61: Attach Tunnel Assembly Frame to Fort Part 2 E: From underneath the tunnel place 1 Swing Bracket on each end of the (6036) Tire Joist. Pre-drill holes using a 1/8” drill bit and connect to the structures using 2 (WL3) 1/4 x 1-3/8” Wafer Lags (with flat washers) per side. (fig.
  • Page 115 Step 62: Install Upper Tunnel Insert A: From inside the Adventure Tower measure 1-5/8” down from the top of the Wall Support as shown in fig. 46.2 and place the (6038) Upper Tunnel Insert into the opening. Attach to the Wall Supports using 4 (S0) #8 x 7/8” Truss Screws.
  • Page 116 Step 63: Build Tunnel Assembly Part 1 A: Bend all 8 MOD Tunnel Panels as shown in fig. 63.1. B: Match 2 MOD Tunnel Panels together by making a slight “V” with the pieces so the peak of the “V” faces away from you.
  • Page 117 Step 63: Build Tunnel Assembly Part 2 E: Attach the tops of each Tunnel Side together using 2 (MB1) #12 x ½” Pan Bolts (with #12 Lock Nut) per side. (fig. 63.4 and 63.5) Fig. 63.4 Fig. 63.5 #12 Lock Hardware 12 x #12 x 1/2”...
  • Page 118 Step 63: Build Tunnel Assembly Part 3 F: Join the 2 Tunnel Sides together so the tops are tight together and attach with 12 (MB1) #12 x ½” Pan Bolts (with #12 Lock Nut). (fig. 63.6 and 63.7) Fig. 63.6 x 12 Fig.
  • Page 119 Step 64: Attach MOD Tunnel Part 1 A: With a helper, place the MOD Tunnel Assembly into place so that the bottom edge rests on the swing brackets and attach to the (6035) Tunnel Side Joists using 24 (S10) #8 x 1” Pan Screws. (fig. 64.1, 64.2 and 64.3) Fig.
  • Page 120 Step 64: Attach MOD Tunnel Part 2 B: From inside the fort attach 1 (6037) Tunnel Top to the Wall Support using 2 Flat Panel Brackets and 8 (S0) #8 x 7/8” Truss Screws. (fig. 64.4 and 64.5) Flat Panel Bracket Fig.
  • Page 121 Step 65: Secure Tunnel to Entrances A: Make sure tunnel is tight to both entrances. From inside the tower and the fort attach the tunnel with 8 (S10) #8 x 1” Pan Screws per side. (fig. 65.1 and 65.2) B: From outside the assembly attach Tunnel to the (6037) Tunnel Top on one side and to the (6038) Upper Tunnel Insert on the other using 4 (S0) #8 x 7/8”...
  • Page 122 Step 66: Attach Tire Swing Part 1 A: Insert the eyebolts on the Tire Rope and Chains into the tire as shown in fig. 66.1. Attach using 1 flat washer and 1 lock nut per eyebolt. (fig. 66.1 and 66.2) Fig.
  • Page 123 Step 66: Attach Tire Swing Part 2 B: Attach Tire Rope and Chain to the swing hangers as shown in fig. 66.3, 66.4 and 66.5. Fig. 66.3 Fig. 66.4 Fig. 66.5 Swing Hanger Tire Rope and Chain...
  • Page 124 Step 67: Install Ground Stakes A: In the 4 places shown in (fig. 67.2) drive the Rebar Ground Stakes 13” (330mm) into the ground against the boards. Be careful not to hit the washer while hammering stakes into the ground as this could cause the washer to break off.
  • Page 125 Adventure Tower Assembly Step 68: Sand and Water Table Assembly Part 1 A: Place 2 (6015) Box Legs so that the cut outs are on the outside and at the bottom. Place 1 (6004) Box Bottom across the top of the boards making sure that all top holes line up. Attach with 4 (H2) ¼ x 2” Hex Bolts (with flat washer, lock washer and t-nut) making sure that the t-nuts are installed into the Box Bottom.
  • Page 126 Step 68: Sand and Water Table Assembly Part 2 D: Place 1 (6027) Sand Water Support against the opposite ends of the (6011) Box Sides so that the inside pre- drilled holes line up. Attach using 4 (S4) #8 x 3” Wood Screws. (Fig.68.3 & 68.4) E: Install 1 (6001) Gusset per side so that the short angle is flush to the (6015) Box Legs and the long angles are flush to the (6011) Box Sides.
  • Page 127 Step 68: Sand and Water Table Assembly Part 3 F: Turn the table assembly right side up. G: On the (6002) Long Posts measure 14-1/4” (362mm) up from the ground and attach the (6027) Sand and Water Supports to the (6002) Long Posts using 4 (S7) #12 x 2” Pan Screws (with 3/16” washers). (Fig.68.5 & 68.6 &...
  • Page 128 Step 68: Sand and Water Table Assembly Part 4 H: Place the Sand and Water Insert into the opening of the assembly then tighten all the bolts. I: Secure the Sand and Water Insert to the assembly using 8 (S37) #7 x 5/8” Pan Screws as shown in. (Fig.68.8 &...
  • Page 129 Twist-N-Ride 4 Slide Assembly Step 69: Install Window Braces A: From inside the tower place 2 (6031) Window Braces side by side on each side of the Back Wall making sure that there is a 9-1/2” (241.3mm) opening in the center. Attach (6031) Window Braces using 4 (S20) #8 x 1-3/8” Wood Screws per board.
  • Page 130 Step 70: Install MOD Side Lite A: From inside the assembly place the MOD Side Lite into the opening and attach to the (6031) Window Braces using 10 (S37) #7 x 5/8” Pan Screws. (Fig. 70.1 & 70.2) Fig. 70.1 Fig.
  • Page 131 Step 71: Attach SL Insert A: From inside the assembly place the (8935) Lower SL Insert so that the narrow board is at the bottom. Make sure that it’s flush with (6029) Side Top and attach using 4 (S0) #8 x 7/8” Truss Screws. (Fig. 71.1 & 71.2) Fig.
  • Page 132 Step 72: Install Post Supports A: From inside the tower place 1 (6033) Post Support against the far side of the left and right walls and flush to the (6031) Window Brace as shown in (Fig. 72.1 & 72.2) . Attach (6033) Post Supports to (6012) Short Posts and (6002) Long Posts using 7 (S15) #8 x 1-3/4”...
  • Page 133 Twist-N-Ride 4 Slide Assembly Step 73: Slide Section Assemblies Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. (Fig. 73.3). A: Fit 2 TNR2 Slide Elbows together and attach with 8 (PB1) 1/4 x 3/4”...
  • Page 134 Step 73: Slide Section Assemblies Part 2 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. (Fig. 73.3) D: Attach TNR2 Slide Exit Top and the remaining TNR2 Slide Elbow together using 8 (PB1) 1/4 x 3/4”...
  • Page 135 Step 74: Attach Flange Assembly to Adventure Tower Part 1 A: With a helper place the Flange Assembly flush to Slide Wall as shown in (Fig. 74.2), then attach Flange Assembly to the (6022) SL Brace using 4 (S7) #12 x 2” Pan Screws (with #12 Screw Bezel) (Fig. 74.1) Make sure the flat surfaces of the Flange Assembly are flush to the slide wall as shown in (Fig.
  • Page 136 Step 74: Attach Flange Assembly to Adventure Tower Part 2 D: Place (8934) SL Gusset centred and tight to (6005) Slide Block and attach to Flange Assembly with 2 (S6) #12 x 1” Pan Screws. (Fig. 74.3 & 74.4) E: Pre-drill pilot hole with a 3/16” (4.8mm) drill bit then attach (8934) SL Gusset to (6005) Slide Block with 1 (WL5) 1/4 x 2-1/2”...
  • Page 137 Step 75: Attach Elbow Assembly to Flange Assembly Note: Keep all bolts loose until further step. A: Fit one of the Elbow Assemblies to the Flange Assembly by lining up the arrows on each assembly. Attach Elbow Assembly to Flange Assembly using 6 ¼ x 12.7mm” Pan Bolts and Square Lock Nut. (Fig. 75.2 & 75.3). B: Attach one of the Elbow assemblies to another Elbow Assembly making sure to line up the arrows on each assembly.
  • Page 138 Step 76: Attach TNR 3 Slide Exit to Elbow Assembly A: Insert flange of Exit Elbow Assembly (slide elbow) into the slots on TNR3 Short Exit. (fig. 76.1) B: Rotate Slide Exit and use Quadrex Driver as a guide pin so the holes are aligned and attach with 5 (PB1) 1/4 x 3/4”...
  • Page 139 Step 77: Attach Exit End Assembly to Adventure Tower A: Fit the Exit End Assembly to the last Elbow Assembly by lining up the arrows on each assembly. Notice the elbow orientation. (fig. 77.1). Attach with 6 (PB7) ¼ x 12.7mm Pan Bolts and Square Lock Nuts. Fig.
  • Page 140 Step 78: Attach TNR 4 Clamp Rings A: Place 2 TNR4 Clamp Rings around each joint making sure to match the arrows with the end of the Clamp Ring as shown in (fig. 78.1 & 78.2 ). B: Connect TNR4 Clamp Rings in 2 spots using 1 (PB6) ¼ x 1” Pan Bolt (with lock nut) per side. (fig.78.3) Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess.
  • Page 141 Step 79: TNR Brace Assembly A: Attach (8965) TNR Upright to (8963) TNR Ground Brace with 1 (H8) 1/4 x 4-1/4” Hex Bolt (with lock washer, flat washer and t-nut) in the top hole. Make sure both boards are square then attach with 1 (S11) #8 x 2” Wood Screw.
  • Page 142 Step 80: Attach TNR 4 Slide to Adventure Tower A: On the fourth attached Elbow Assembly remove the pan bolt and nut which is facing the tower (installed previously Step 73). (fig. 80.2) The bolt will no longer be needed, but keep the lock nut. B: Loosely attach TNR3 Tube Support (at the slightly bent end) to the slide seam using 1 (PB6) 1/4 x 1”...
  • Page 143 Step 81: Attach Elbow Assemblies and TNR4 Slide A: Place TNR Brace centered over pilot holes of AL-RW Ground Brace. Attach with 3 (S4) #8 x 3 Wood Screws. (fig. 81.3) B: Place 1 TNR4 Post Mount Clamp on either side of the Clamp Ring so that the bent tops clip in behind the Clamp Ring. C: Insert the TNR4 Post Mount Base in between the 2 TNR4 Post Mount Clamps and bolt all pieces together using one ¼...
  • Page 144 Step 82: Attach Ground Stake to TNR Upright A: In the spot shown in (Fig. 82.1) drive 1 Rebar Ground Stake 13” (330mm) into the ground against the (8965) TNR Upright. Be careful not to hit the washer while hammering stake into the ground as this could cause the washer to break off.
  • Page 145 Step 83: Bench Assembly A: Open the (2658) Folding Bench Assembly. (fig. 83.1, 83.2 and 83.3) B: Make sure assembly is level then secure with 2 (H1) 1/4 x 1-1/2” Hex Bolts (with lock washer, flat washer and t-nut) per side. (fig. 83.4) C: Tighten the top screws in all 4 Bench Legs.
  • Page 146 Step 84: Glider Assembly A: Attach 1 Space Glider Handle to the Space Glider Body using 1 (G25) 5/16 x 7-1/4” Hex Bolt (with 2 flat washers and 1 lock nut). Repeat for the second Space Glider Handle. (fig. 84.1) B: Install 2 Glider Rope with Chains into each Space Glider Handle using 2 - 5/16”...
  • Page 147 Step 85: Attach Belt Swings and Glider Warning! Check entire play centre for bolts protruding beyond t-nuts. Use extra washers to eliminate this condition. A: Attach 2 Belt Swings and assembled Space Glider to the hangers then tighten all Quick Links with an adjustable wrench.
  • Page 148 Plaque to a location on your set that is easily seen and read by a supervising adult using 4 (S5) #8 x 1/2” Pan Screws as shown below. KidKraft I.D. Plaque Hardware Other Parts 1 x KidKraft I.D. Plaque #8 x 1/2” Pan Screw...
  • Page 149 NOTES...
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  • Page 153 Would you recommend the purchase of our products to friends and family? Comments: MAIL TO: Fill out your registration card online at KidKraft https://prdregistration.kidkraft.com/ 4630 Olin Road Dallas, TX 75244 United States KidKraft would like to say Thank You for Attention: Customer Service your time and feedback.

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