TABLE OF CONTENT 1. FUNDAMENTAL OF THE SYSTEM ..................1 1.1. Overview ..........................1 2. ELECTRONICS........................5 2.1 Summary of Board Connectors..................5 2.2 Pin Configuration ......................10 3. MECHANISM.........................12 3.1 Remove Covers ........................ 12 3.2 Replacing the LCD Panel Module ................14 3.3 Replacing the Power Supply Unit ................
1. FUNDAMENTAL OF THE SYSTEM 1.1. Overview Front View LED indicators Touch screen Operation buttons Media viewer Paper exit chute Printer right side cover opener...
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Interior View Ribbon rewind spindle Prin Ribbon supply spindle Print head pressure adjustment knobs Print head release lever Label roll guards Label supply spindle Media guide bar Black mark sensor Prin Print head Ribbon sensor Gap sensor Platen roller Label guide Fixed screw...
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Rear View External label entrance chute Power cord socket Power switch Ethernet interface * SD card socket USB interface USB host RS-232C interface GPIO interface (Option) Centronics interface Note: The interface picture here is for reference only. Please refer to the product specification for the interfaces availability.
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* Recommended SD card specification Type SD card spec SD card capacity Approved SD card manufacturer V2.0 Class 4 Transcend V3.0 Class 10 Kingston SDHC V3.0 Class 10 Kingston V2.0 Class 4 Scandisk V3.0 Class 10 Scandisk V2.0 Class 4 Transcend V2.0 Class 4 Transcend...
2. ELECTRONICS 2.1 Summary of Board Connectors Main board Connector Description Ethernet RJ-45 connector SD card slot USB device connector USB host connector RS-232C connector Microprocessor GPIO connector...
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Centronics port FPC connector TFT LCD panel FPC connector KEY & LED connector USB host internal connector (Reserve) I2C internal connector (Reserve) RFID module connector (4” 6pin / 6” or 8” 4pin) Ribbon recover sensor connector (For 6” 8” used only) (Blue) Description Voltage Ribbon encoder sensor...
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Description Voltage 0V: Cutter work Cutter enable 5V: Cutter stop 0V: Cutter positive cut Cutter direction 5V: Cutter negative cut Cutter position sensor 0V: Cutter stop switch 3.3V: Cutter work Peel sensor receiver A/D: 0~3.3V Logic power Cutter power I2C SCL signal I2C SDA signal Note: 9 Pin Mini Din for cutter/peel-off module connector...
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Description Voltage Black mark sensor A/D: 0~3.3V receiver Black mark sensor emitter power pin 4.0~4.1V: Emitter on Black mark sensor emitter 4.3~4.4V: Emitter off Gap sensor connector Description Voltage Power 4.0~4.1V: Emitter on Gap sensor emitter 4.3~4.4V: Emitter off 4.0~4.1V: Emitter on Black mark sensor emitter 4.3~4.4V: Emitter off Gap and black mark...
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GPIO with multi-interface board Connector Description Remark GPIO connector GPIO power and control signal connector Centronics port connector Centronics port FPC connector...
2.2 Pin Configuration RS-232C CONFIGURATION +5 V CONFIGURATION Centronics SPP Mode Nibble In/Out Function A low on this line indicates that there are valid data at the host. When this pin is de-asserted, the +ve Strobe clock edge should be used to shift the data into the device.
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Select Extensibility flag Ground No Defined 16-17 Ground Ground No Defined 19-30 Ground Ground No Defined A low set by the device indicates that the reverse Error / Fault data is available 33-35 Ground Ground No Defined Ethernet CONFIGURATION GPIO...
3. MECHANISM 3.1 Remove Covers 1. Remove 4 screws from printer. Screws 2. Open printer right side cover and remove 2 screws then close the cover. Screws 3. Remove the electronics cover. Electronics cover...
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4. Remove 3 screws from each hinge. Be careful the right side cover may fall out from the printer. Take out the right side cover from the printer. Screws Right side cover 5. Reassemble the parts in the reverse procedures.
3.2 Replacing the LCD Panel Module 1. Refer to section 3.1 to remove the electronics cover. 2. Remove 2 screws on the module bracket. 3. Push the tab to remove the LCD panel module. PUSH 4. Remove 4 screws to remove the module bracket.
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5. Disconnect 3 harnesses to replace the LCD panel module. 6. Reassemble the parts in the reverse procedures.
3.3 Replacing the Power Supply Unit 1. Refer to section 3.1 to remove the electronics cover. 2. Disconnect 2 connectors and remove 2 screws on the power supply unit. Screws 3. Replace the power supply unit. 4 . Reassemble the parts in the reverse procedures.
3.4 Replacing Multi-interface Board 1. Refer to section 3.1 to remove the electronics cover. 2. Remove 2 screws from multi-interface board. Disconnect 2 connectors. Screws 3. Replace the multi-interface board. 4. Reassemble the parts in the reverse procedures.
3.5 Replacing the Main Board 1. Refer to section 3.1 and 3.4 to remove electronics cover and multi-interface board. 2. Remove 4 screws to take off the interface plate. 2. Disconnect all connectors from the main board. Remove 2 copper pillars and 2 screws. Screws Copper pillars 4.
3.6 Replacing the Platen Roller Assembly 1. Open printer right side cover. 2. Disengage print head lift lever. 3. Remove the cutter module or lower front panel. 4. Remove 4 screws from the platen holder. Screws Screws 5. Take out the platen holder, platen roller assembly and replace a new platen roller assembly.
3.7 Replacing the Stepping Motor 1. Refer to section 3.1 to remove the electronics cover. 2. Disconnect the stepping motor connector. Remove 2 screws on the stepping motor. Screws 3. Replace the stepping motor. 4. Reassemble the parts in the reverse procedures.
3.8 Replacing the Printhead ASS'Y 1. Open the printer right side cover. 2. Disengage printhead release lever. 3. Remove 2 screws from the mechanism. Screws 4. Carefully disconnect 3 connectors from the printhead ASS'Y . 5. Replace the printhead ASS'Y .
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Printhead ASS'Y 6. Connect the printhead cable and carefully slide assembly into the print mechanism. The holes of printhead assembly must align and then insert the tenons of print mechanism. Tenons Printhead ASS'Y Print mechanism 7. Reassemble the parts in the reverse procedures.
3.9 Replacing the Gap and Black-mark Sensor Module 1. Open the printer right side cover. 2. Disengage printhead release lever. 3. Refer to section 3.1 and 3.4 to remove electronics cover and multi-interface board. 4. Disconnect the gap and black-mark sensor connectors from the main board. Black-mark sensor module connector Gap sensor module...
3.10 Replacing the DC Motor 1. Refer to section 3.1 to remove the electronics cover. 2. Disconnect the DC motor connectors from the main board. 3. Remove 7 screws at the DC motor fixing plate and sensor modules. 4. Remove the DC motors by removing the 6 screws. Screws Screws 5.
3.11 Installing the Cutter Module 1. Please turn off the power switch of printer before installing parts. 2. Open the printer right side cover. 3. Remove 2 screws to remove lower front panel. 4. Plug the cutter mini DIN cable connector into the cutter connector. The arrow mark on the connector must be at the upper side.
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6. Fasten the 2 screws at the cutter bracket to fix the cutter module to the printer mechanism. Note: Except for the linerless cutter, all regular/ heavy duty/ care label cutters DO NOT cut on media with glue. For more details, please refer to the cutter specification in the user’s manual.
3.12 Replacing the Cutter Driver IC Board 1. Remove 2 connectors on the cutter driver IC board. 2. Remove 2 screws to remove/replace the cutter driver IC board. 3. Reassemble the parts in the reverse procedures.
4. TROUBLESHOOTING 4.1 Common Problems The following guide lists the most common problems that might be encountered when operating this bar code printer. If the printer still does not function after all suggested solutions have been invoked, please contact the Customer Service Department of your purchased reseller or distributor for assistance.
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* Re-connect cable to interface. * If using serial cable, - Please replace the cable with pin to pin connected. - Check the baud rate setting. The default baud rate setting of printer is 9600,n,8,1. * If using the Ethernet cable, - Check if the Ethernet RJ-45 connector green LED is lit on..
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* Reload the supply. * Clean the printhead. * Clean the platen roller. * Adjust the print density and print speed. * Run printer self-test and check the printhead test pattern if there is dot missing in the pattern. * Change proper ribbon or proper label media. * Adjust the printhead pressure adjustment knob.
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Missing printing on * Wrong label size setup. * Set the correct label size. the left or right side of label RTC time is incorrect when reboot the * The battery has run down. * Check if there is a battery on the main board. printer Multi interface board * Check if the board is plugged in the right...
5. MAINTENANCE This session presents the clean tools and methods to maintain your printer. 1. Please use one of following material to clean the printer. Cotton swab (Head cleaner pen) Lint-free cloth Vacuum / Blower brush 100% ethanol 2.
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Interior Brush or vacuum As needed Note: Do not touch printer head by hand. If you touch it careless, please use ethanol to clean Please use 100% Ethenol. DO NOT use medical alcohol, which may damage the printer head.
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No.35, Sec. 2, Ligong 1st Rd., Wujie Tow nship, New Taipei City 23141, Taiw an (R.O.C.) Yilan County 26841, Taiw an (R.O.C.) TEL: +886-2-2218-6789 TEL: +886-3-990-6677 FAX: +886-2-2218-5678 FAX: +886-3-990-5577 Web site: w ww.tscprinters.com E-mail: printer_sales@tscprinters.com TSC Auto ID Technology Co., Ltd. tech_support@tscprinters.com...
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