Hytorc LITHIUM II Series Basic Operation Manual
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Hytorc LITHIUM II Series Basic Operation Manual

Electric torque tool
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LITHIUM SERIES® II Electric Torque Tool
Basic Operations Manual
Models: LST-0250, LST-0700, LST-1200, LST-2000, LST-3000, LST-5000
333 Route 17 N.
Mahwah, NJ 07430
USA
800-FOR-HYTORC
(800-367-4986)
201-512-9500
hytorc.com

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  • Page 1 LITHIUM SERIES® II Electric Torque Tool Basic Operations Manual Models: LST-0250, LST-0700, LST-1200, LST-2000, LST-3000, LST-5000 333 Route 17 N. 800-FOR-HYTORC hytorc.com Mahwah, NJ 07430 (800-367-4986) 201-512-9500...
  • Page 3 Modi ication o , or disclosure by any other agency or representative is strictly orbidden. Product Modi ications. HYTORC DOES NOT ALLOW any o the products listed in this manual to be modi ied by any end user without exception. Should an application require a modi ication to the tool, or any o the standard accessories please consult with your local HYTORC representative and they will be able to obtain the assistance or any modi ication that may be required.
  • Page 4 Warranty. The LITHIUM SERIES® Tool has a one year limited warranty. Every tool is tested be ore leaving the actory and is warranted to be ree rom de ects in workmanship and materials. HYTORC will repair or replace, without charge, any tool which, upon examination, proves to be de ective in workmanship or materials or one ( ) year a ter the date o purchase.

  • Page 5: Table Of Contents

    10. ADJUST TORQUE 11. CHANGE DIRECTION 12. CHANGE SPEED 13. BOLTING WITH SOCKET AND REACTION ARM 14. BOLTING WITH THE HYTORC WASHER 15. BOLTING WITH THE HYTORC NUT 16. CHANGELOG APPENDIX A - CERTIFICATIONS LITHIUM SERIES® II Electric Torque Tool Basic Operations Manual...

  • Page 6: General Safety Information

    1. GEN E R AL S A FE T Y IN FO R MAT I ON WARNING! Read all safety warnings designated by the symbol and all instructions. Save all warnings and instructions for future reference. The term “power tool” in the warnings re ers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
  • Page 7 (C O N T ’ D .) D. POWER TOOL USE AND CARE • Do not orce the power tool. Use the correct power tool or your application. The correct power tool will do the job better and sa er at the rate or which it was designed. •...
  • Page 8 Do not use a battery pack or charger that has received a sharp blow, has been dropped or has been run over or damaged in any way (i.e. pierced with a nail, hit with a hammer, stepped on). Damaged battery packs should be returned to an authorized HYTORC service center or recycling.
  • Page 9 (C O N T ’ D .) I. IMPORTANT BATTERY CHARGER SAFETY INSTRUCTIONS • Be ore using charger, read all instructions and cautionary markings on charger, battery pack and product using battery pack • DO NOT attempt to charge the battery pack with any chargers other than the one in this manual. The charger and battery pack are speci ically designed to work together.

  • Page 10: Service

    • 100% o all paid rentals will be applied as a discount towards any new purchase in that calendar year • User training or irst-time rentals is ree o all cost • Rental tools are guaranteed to per orm and are subject to the ree loaner tool policy o HYTORC HELP •...

  • Page 11: Tool Description

    36-volt battery system the tool provides sustained power through even the toughest jobs with capacity up to 5000 t-lbs. This tool provides lexibility to support a variety o con igurations including conventional sockets and reaction arms, the HYTORC Washer and precision mechanical tensioning with the HYTORC Nut. LITHIUM SERIES® II Electric Torque Tool Operations Manual...

  • Page 12: Charge, Test And Install Battery

    4. CH A R G E , TE S T A N D IN S TA L L B AT T E RY CHARGE THE BATTERY • The LITHIUM SERIES® II Tool is supplied with the HYTORC Battery Charger (Model: A000791) and two long-li e HYTORC 36-volt batteries (Model: P002036-1) •...
  • Page 13 The RBRC (Rechargeable Battery Recycling Corporation) Seal on the Lithium-ion battery (or battery pack) indicates that the costs to recycle the battery (or battery pack) at the end o its use ul li e have already been paid by HYTORC The RBRC, in cooperation with HYTORC and other battery users, has established programs in the United States to acilitate the collection o spent Lithium-ion batteries.

  • Page 15: Secure From Dropping

    6. SE CU RE FR OM DR OP PI NG SECURING THE TOOL Follow local practices or standards or securing the tool rom dropping. The eyelet provided its most standard lanyards. LITHIUM SERIES® II Electric Torque Tool Operations Manual...

  • Page 16: Install The Side Handle

    7. I NSTA LL T HE S I D E H AN DL E The side handle screws into the bearing housing on either the right or le t - hand tighten only.

  • Page 17: Worklight

    8. W OR K L IGH T A Work Light is available to enhance visibility, sa ety, and productivity. Work Light settings is available through the settings menu. LITHIUM SERIES® II Electric Torque Tool Operations Manual...

  • Page 18: Turn Power On And Off

    Push any button on the rear control Push and hold the center button or 3 The tool will automatically power of panel to turn the tool on. The HYTORC seconds to turn the power of. This can a ter 5 minutes o trigger inactivity to...

  • Page 19: Adjust Torque

    10. A DJU ST TOR QU E The torque value is displayed on the LCD screen along with Angle, Release, Fastener and Access Level. These paramaters may be adjusted through the menu system described in the Menu Guide. Only the torque value can be adjusted rom the home screen.

  • Page 20: Change Direction

    The example shows the change in direction or right hand (RH) asteners. The directional control switch automatically sets the appropriate direction or le t hand asteners, HYTORC Washers and or the HYTORC Nut as well. LOOSEN Changing direction sets the tool into the loosen mode with the torque value set to the maximum capability o the tool in order to quickly loosen or break out nuts.

  • Page 21: Change Speed

    12 . CH A NG E SP E ED The LITHIUM SERIES® II tool provides two speeds; torque and rundown. The rundown speed increases the speed to the maximum output o the tool allowing the user to quickly run down the nut to prepare or a torqueing operation. CHANGE TO RUNDOWN Push the speed switch toward the rear o the tool to switch to the rundown position.

  • Page 25: Bolting With The Hytorc Washer

    14 . B OLT I NG WI T H TH E H Y TOR C WAS H E R INSTALL HYTORC WASHER DRIVER • The LITHIUM SERIES® II Tool is easily con igured or tightening bolts where the HYTORC Washer is used • Identi y the appropriate size HYTORC Washer Driver •...

  • Page 28: Bolting With The Hytorc Nut

    15 . BO LT IN G W IT H T H E H Y TOR C N UT INSTALLING THE HYTORC NUT DRIVER • The LITHIUM SERIES® II Tool is easily con igured or tightening the HYTORC Nut • Identi y the appropriate size HYTORC Nut Driver •...
  • Page 29 TIGHTENING THE HYTORC NUT NOTE: The HYTORC Nut inner sleeve is tightened in the counter clockwise direction (le t hand threads). • Power on the tool, select the desired torque using the up and down arrow buttons and set the astener type to HYTORC Nut •...
  • Page 30 • Press the directional switch to toggle to the loosen mode • When loosening a HYTORC Nut, position the driver and hold the trigger until the HYTORC Nut is loose • The status light turn amber during operation. I the operation is success ul, the status light will turn green, i unsuccess ul the status light will turn red.
  • Page 31 AP PE ND I X A - CE R T IF ICATION S CERTIFICATE OF CONFORMANCE FOR JAPAN CERTIFICATE OF CONFORMANCE FOR SINGAPORE LITHIUM SERIES® II Electric Torque Tool Operations Manual...

  • Page 32: Changelog

    16 . CH A NG E LO G 07/09/2019 - Back cover updated. For uture-proo ing all global locations have been removed rom the back cover in avor o our HYTORC universe map. 07/31/2019 - French, Korean, and Spanish translations uploaded.
  • Page 34 OUR MISSION IS TO OPTIMIZE SAFETY, QUALITY AND SCHEDULE IN INDUSTRIAL BOLTING THROUGH INNOVATIVE SOLUTIONS AND AN UNYIELDING COMMITMENT TO WORLD CLASS CUSTOMER SERVICE. WITH OVER 50 YEARS OF EXPERIENCE FOCUSED ENTIRELY ON DEVELOPING THE HIGHEST QUALITY INDUSTRIAL BOLTING SYSTEMS, HYTORC IS THE MOST TRUSTED NAME IN THE INDUSTRY.
  • Page 36 HYTORC WORLD HEADQUARTERS 333 Route 7 North, Mahwah, NJ 743 • + • 8 FOR HYTORC THE HYTORC UNIVERSE IS MADE UP OF OVER 1,000 TRAINED BOLTING SPECIALISTS TO SUPPORT YOUR BOLTING NEEDS IN OVER 100 COUNTRIES. Locate your nearest HYTORC representative: HY TOR C .CO M/ WO RL D...

This manual is also suitable for:

Lst-0250Lst-0700Lst-1200Lst-2000Lst-3000Lst-5000

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