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Original instruction manual! In some countries, DEPOLOX, OSEC, Barrier, Chem-Ad and Wallace & Tiernan are trademarks of Evoqua, its subsidiaries or affiliated companies. No part of this document may be reproduced in any form (printed, photocopy, microfilm, or any other procedure) or saved, processed, copied, or distributed using electronic data systems - without the express prior written con- sent of Evoqua Water Technologies GmbH.
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If in doubt, contact Evoqua Water CAUTION Technologies quoting the equipment serial number; serial numbers are essential for...
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Evoqua Water refund any purchase monies paid to it in Technologies. respect of any such defective equipment, or portion thereof.
MICRO/2000® AND DEOX/2000® MODULE Contents Contents Introduction ................8 Target groups ......................8 Structure of the documentation ................8 Conventions......................8 Safety..................9 Intended Use ......................9 General Safety Instructions ..................9 Warranty Conditions .....................10 Specific Operating Phases ..................10 Technical Data................11 Specifications......................11 3.1.1 MICRO/2000® and DEOX/2000® flow block assembly ..........12 3.1.2 Electrodes and sensors..................12 Description................
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MICRO/2000® AND DEOX/2000® MODULE Contents SETUP AND CONTROL FUNCTIONS..........26 General Information ..................... 26 6.1.1 Overall function ....................26 6.1.2 MICRO/2000® and DEOX/2000® flow block assembly.......... 26 Measurement Inputs .................... 26 6.2.1 MICRO/2000® and DEOX/2000® flow block assembly.......... 27 6.2.2 Temperature measurement..................
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MICRO/2000® AND DEOX/2000® MODULE Contents Illustrations ................50 COMPLETE DEVICES , RETRO FIT KITS & SPARE PARTS....59 10.1 Retrofit Sets......................59 10.1.1 3-electrode cell MICRO/2000® with P T1000 ............59 10.1.2 3-electrode cell DEOX/2000® with P T1000 ............59 10.2 MICRO/2000® and DEOX/2000® Spare Parts and Consumables......59 10.3 MICRO/2000®...
1 Introduction MICRO/2000® AND DEOX/2000® MODULE Introduction CAUTION If this note is not observed, moderate or Target groups minor injury or damage to equipment can This instruction manual provides the informa- result. tion required for installation, operating and maintenance personnel for the installation, operation and maintenance of the MICRO/ CAUTION 2000®...
"Authorized specialists" are trained technici- Compliance with the intended use also inclu- ans employed by the operator, by Evoqua des reading this operating manual and obser- Water Technologies, or, if applicable, the ser- ving all the instructions it contains.
• Maintenance work must be executed at recommended intervals. Installation and Maintenance Work • Use of original Evoqua Water Technolo- • Always perform installation or mainte- gies spare parts. nance work in accordance with this ope- rating manual.
3 Technical Data MICRO/2000® AND DEOX/2000® MODULE 3.1.1 MICRO/2000® and DEOX/2000® flow block assembly Housing Facade Dimensions (W x H x D) mm: 330 x 330 x 254 Weight approx. 9.1 kg Connections Sample water 6mm OD (¼") hose Thread connection 13mm (½") Flow control valve Flow rate...
- if such a change appears to flow of water and, by control of the chlorine have been made, contact Evoqua Water Tech- dosage rate, maintain a predetermined chlo- nologies for information. Our guarantee is rine residual level in the treated water.
4 Description MICRO/2000® AND DEOX/2000® MODULE Design 4.3.2 MICRO/2000® and DEOX/2000® flow block assembly 4.3.1 Electronic module The MICRO/2000® and DEOX/2000® flow block assembly contains the following: The electronic module consists of a plastic housing with a removable cover. The housing •...
5.3.3 Installation without mounting rails If the device is damaged, please contact the respective Evoqua Water Technologies imme- When wall mounting the unit it should be scre- diately. Keep the packing until the unit has wed to a flat surface through the holes in the...
5 Installation MICRO/2000® AND DEOX/2000® MODULE Commissioning 5.4.3 Insert the sensor and connect Remove the protection cap from the sen- 5.4.1 Installation guide sor. Install sensor in the cell body cover. Commissioning procedure: Refer to manual W3T168777 for SFC and NOTICE manual W3T159207 for the MFC.
MICRO/2000® AND DEOX/2000® MODULE 5 Installation 5.4.4 Installing reagent hardware (See Before attaching the reagent bottle mounting Dwg. 50.505.020.010) brackets to mounting surface, install the retaining strap through the slots in the bra- WARNING cket. The brackets should be located within To avoid possible severe personal injury or 1.2m (4 feet) of the analyser.
5 Installation MICRO/2000® AND DEOX/2000® MODULE 5.4.5 Connecting the sample water 5.4.5.1 Potable Water Four characteristics typical of potable water MICRO/2000® and DEOX/2000® water sample are that, generally, it is low in particulates, it is and sample line requirements: available at reasonably high pressure >1 bar Actual requirements will vary with the equip- (>15 psi), its use should be minimized, and the ment application, but the following should be...
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MICRO/2000® AND DEOX/2000® MODULE 5 Installation Wastewater will frequently exhibit high biolo- The analyser enclosure is equipped with a gical growth potential; therefore, the sample hose adapter drain connection for 1-1/4-inch line may need to be treated with a cleaning hose.
5 Installation MICRO/2000® AND DEOX/2000® MODULE System Shut Down 5.4.6 Connect the device to the power supply CAUTION WARNING Danger of uncontrolled dosing of chlorine or Only authorized and qualified electricians pH correction medium: Shut down dosing are permitted to install the device and open system, close positioner! the housing.
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MICRO/2000® AND DEOX/2000® MODULE 5 Installation Fig. 6 TOP HAT RAIL ASSEMBLY - DIMENSIONS MICRO/2000® and DEOX/2000® Flow Block 50.590.100.050 - ISSUE 1: 7-14...
6 SETUP AND CONTROL FUNCTIONS MICRO/2000® AND DEOX/2000® MODULE SETUP AND CONTROL 6.1.1 Overall function Possible measured values: FUNCTIONS • Free chlorine*, total chlorine*, potassium General Information permanganate*, chlorine dioxide* ozone* (MICRO/2000® 3-electrode cell) The SFC and MFC are measuring and control •...
MICRO/2000® AND DEOX/2000® MODULE 6 SETUP AND CONTROL FUNCTIONS 6.2.1 MICRO/2000® and DEOX/2000® The analyser measuring process is as follows: flow block assembly A continuous sample is delivered to the analy- MICRO/2000® and DEOX/2000® Flow Block ser. A flushing Y-strainer divides the sample Assembly - 3 Electrode Measurement for into two streams-the larger bypass stream Total and Free Cl...
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6 SETUP AND CONTROL FUNCTIONS MICRO/2000® AND DEOX/2000® MODULE Fig. 1 Flow Diagram...
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MICRO/2000® AND DEOX/2000® MODULE 6 SETUP AND CONTROL FUNCTIONS 6.2.1.2 DEOX/2000® flow block theory of The analyser measuring process is as follows: operation A continuous sample is delivered to the analy- The DEOX/2000® Analyser gives a continuous ser. A flushing Y-strainer divides the sample on-line determination of SO residuals by into two streams-the larger bypass stream...
6 SETUP AND CONTROL FUNCTIONS MICRO/2000® AND DEOX/2000® MODULE 6.2.1.3 Sample flow adjustment Remove the protective cap from the electrode Before starting the sample pump or otherwise end of the probe. Check that the electrodes starting sample flow, check that the bypass are clean;...
MICRO/2000® AND DEOX/2000® MODULE 7 OPERATION OPERATION 7.1.1 Operator controls Symbols Meaning Display and Operator Controls Softkey Graphic display and operating panel • Activate the function All information is shown on the graphic dis- shown on the graphic dis- play. play with the keys.
7 OPERATION MICRO/2000® AND DEOX/2000® MODULE Notes On Operation During operation observe the following points: • Check your entry and modifications before exiting the menu. • Only press the keys with your fingers, never with hard or pointed objects such as pencils, etc.
MICRO/2000® AND DEOX/2000® MODULE 7 OPERATION Menu Structure Calibration The SFC and MFC have various menus: CAUTION • Main menu The electrode fingers or membranes on the • Module type, e.g. Cl2 free 1 sensors are extremely sensitive. Do not •...
7 OPERATION MICRO/2000® AND DEOX/2000® MODULE 7.4.2 MICRO/2000® calibration 7.4.2.3 Calibration tips Because the analyser is on-line, the process Before beginning calibration, choose the met- should be observed for a few moments before hod of calibration (1 point or 2 point). and while taking the sample to ensure that the 7.4.2.1 One point calibration process does not deviate suddenly during...
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MICRO/2000® AND DEOX/2000® MODULE 7 OPERATION 7.4.2.4 DEOX/2000® BIAS calibration In performing the BIAS calibration, the slope is calibrated by directly measuring the residual "bias" resulting from the reagents (iodine) added to the cell. This bias can be directly determined only by operating the analyser on zero residual, chlorine demand free water (distilled water), so that the iodine bias resi- dual is the only source of residual.
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7 OPERATION MICRO/2000® AND DEOX/2000® MODULE The screen will display the "BIAS" and 7.4.2.5 Calibration Tips "Temp Calibration" on the left and the The bias calibration method requires that the current bias value and microamp (µA) cell sample be taken from the cell discharge, signal on the right.
If several errors occur at the same time, the corresponding messages appear alternately in succession. When the error has been remedied, the error message is automatically deleted. If you are unable to remedy the error yourself, please contact your local Evoqua Water Technologies service department.
7 OPERATION MICRO/2000® AND DEOX/2000® MODULE 7.5.2 Error The following table shows and explains possible errors which can occur. If you are unable to remedy the error yourself, please contact the Evoqua Water Technologies service department. Error Cause Remedy No indication on device...
MICRO/2000® AND DEOX/2000® MODULE 8 MAINTENANCE MAINTENANCE Maintenance Schedules The following maintenance schedules are recommendations only. Adhere to the appro- priate standards, regulations and locally appli- cable guidelines. Task Period/Interval MICRO/2000® and DEOX/2000® flow block assembly Check for leakages Weekly Comparative measurement, calibrate if necessary Weekly/acc.
8 MAINTENANCE MICRO/2000® AND DEOX/2000® MODULE Maintaining MICRO/2000® 8.1.1 Check for tightness Check the entire measuring device including and DEOX/2000® Flow Block all screw connections for leakage. Repair any Assembly leakage points immediately. WARNING NOTICE To avoid electrical shock, turn off power Air bubbles in the sample water influence before servicing.
MICRO/2000® AND DEOX/2000® MODULE 8 MAINTENANCE Disconnect the water sample tube from 8.2.2 Occlusion ring removal and re- the panel inlet. placement Disconnect the drain tubing from drip tray WARNING outlet. Remove the clamps holding the probe To avoid possible severe personal injury or cable, if probe will be serviced.
8 MAINTENANCE MICRO/2000® AND DEOX/2000® MODULE 8.2.2.2 Replacement 8.2.3 Pump rotor, rollers and thrust The occlusion ring may be difficult to reinstall washer removal and replacement if the following procedure is not followed. Do The rotor is fastened to the motor shaft by a not use excessive force.
MICRO/2000® AND DEOX/2000® MODULE 8 MAINTENANCE trudes into the bore (approximately a half 8.2.4 Pump tubing units replacement turn). The set screw protruding into the WARNING bore helps to locate it on the flat of the shaft as the rotor assembly is installed. •...
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8 MAINTENANCE MICRO/2000® AND DEOX/2000® MODULE Remove the tube units only when replace- Stretch the tubing slightly and guide it ment units are readily available, so there is no through the small (D) or large (E groove in confusion about how to reconnect the new the upper end of the tube retainer (F), tube units.
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MICRO/2000® AND DEOX/2000® MODULE 8 MAINTENANCE Fig. 1 Installation of tube units A Occlusion ring B Sample tube Reagent tube D Reagent groove Sample groove Retainer surface G Sample segment - roller H Reagent segment - roller Roller Tube retaining collar Tubing connector...
8 MAINTENANCE MICRO/2000® AND DEOX/2000® MODULE 8.2.5 Pump bearing replacement Using a pair of needle nose pliers, grab the center of the seal andremove it from Remove the wetside panel from the the front of the adapter. mounting enclosure. Using a nut driver or small socket and Remove the pump occlusion ring, tube extension, press the impeller shaft units, rotor body (with rollers), and thrust...
MICRO/2000® AND DEOX/2000® MODULE 8 MAINTENANCE 8.2.7 Impeller motor removal and re- 8.2.8 Impeller shaft replacement placement 8.2.8.1 Impeller Shaft Removal 8.2.7.1 Removal Disconnect power to the wetside of the Remove the panel assembly from the analyser. mounting enclosure. See paragraph 8.2.1, Stop the flow of sample to the analyser.
8 MAINTENANCE MICRO/2000® AND DEOX/2000® MODULE 8.2.9 Pump motor removal and re- 8.2.10 Probe electrolyte and electrodes placement The analyser performs best when the probe is Remove the panel assembly from the left undisturbed as much as possible. Manual mounting enclosure. Refer to paragraph cleaning of the probe electrodes should not be 8.2.1, „Wetside Panel Removal and done unless necessary, as this will require...
MICRO/2000® AND DEOX/2000® MODULE 8 MAINTENANCE 8.2.11 Probe cleaning, refilling and poro- If the probe is to be stored for more than a us element replacement week, the porous element should be remo- ved, the electrolyte drained, and the reservoir The probe cannot be disassembled (all joints should be rinsed with distilled water to elimi- are cemented).
MICRO/2000® AND DEOX/2000® MODULE 10 COMPLETE DEVICES , RETRO FIT KITS & SPARE COMPLETE DEVICES , RETRO FIT KITS & SPARE PARTS 10.1 Retrofit Sets 10.1.1 3-electrode cell MICRO/2000® with P T1000 Part No. Description W3T158828 Plug-in card with terminals W3T158830 With optional Process Control 10.1.2 3-electrode cell DEOX/2000®...
MICRO/2000® AND DEOX/2000® MODULE 11 APPENDIX A APPENDIX A 11.2 Preparation of Reagents - MICRO/2000® MICRO 2000 Reagents WARNING 11.1 MICRO/2000® Flow Block Wear recommended protective eyewear Theory of Operation when servicing the wet components of the The measurement of free chlorine is made analyser, particularly when servicing rea- directly at a buffered pH of 4 with pH 4 buffer gents and reagent lines.
MICRO/2000® AND DEOX/2000® MODULE 11.2.1 Preparation of pH4 Buffer 11.2.2 Preparation of Potassium Iodide Solution For MICRO/2000® This reagent is available from Evoqua Water Technologies premixed in one gallon plastic NOTICE bottles. It may also be made on-site as follows:...
MICRO/2000® AND DEOX/2000® MODULE 11 APPENDIX A 11.2.3 Preparation of Potassium Iodate Dissolve the correct amount of Potassium Iodate into one gallon (US) by weighing the amount of needed grams into pH4 buffer solution (see chart). RANGE PACKAGE NO. Add amount of grams in US Gallon ±...
11 APPENDIX A MICRO/2000® AND DEOX/2000® MODULE 11.3 Refilling Reagent Reservoirs 11.4 Selection of Reagents The MICRO/2000® Residual Analyser allows WARNING the flexibility to select from several analyser To avoid possible severe personal injury or sample conditioning chemicals (reagents). The equipment damage, observe the following: choice of conditioning chemical is made to provide the best analyser performance while...
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MICRO/2000® AND DEOX/2000® MODULE 11 APPENDIX A 11.4.1.2 Bromine residual monitoring 11.4.1.6 Interfering residuals Bromine residuals are often encountered in Interfering residuals can cause either positive chlorinated water with a significant bromide interference (strong oxidants) or negative residual (e.g. in saline waters). Bromine resi- interference (e.g.
12 APPENDIX B MICRO/2000® AND DEOX/2000® MODULE APPENDIX B The stoichiometric relationship means that for every mg/l chlorine, 0.9 mg/l SO is requi- DEOX/2000® Reagents red (often this is increased to 1.05 to eusure complete dechlorination) while for sodium 12.1 DEOX/2000® Theory Of Operation bisulphite, 1.46 mg/l must be used.
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MICRO/2000® AND DEOX/2000® MODULE 12 APPENDIX B The reactions are then as follows: If excess SO is present, this reacts as follows: If excess chlorine is present, this reacts with O ------> H excess KI in the analyser as follows:- O + I ------>...
12 APPENDIX B MICRO/2000® AND DEOX/2000® MODULE 12.2 Preparation of Reagent DEOX/ 12.3 Preparation of Potassium Iodi- 2000® de Solution for DEOX/2000® Potassium Iodide (KI) solution is prepared by WARNING dissolving 166g KI in 5 litres of distilled water. Wear recommended protective goggles The Potassium Iodate (KI0 ) reagent is prepa- when servicing the wet components of the...
MICRO/2000® AND DEOX/2000® MODULE 13 EU Declaration of Conformity EU Declaration of Conformity...
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13 EU Declaration of Conformity MICRO/2000® AND DEOX/2000® MODULE...
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Evoqua Water Technologies Aftermarket Support and Service INTRODUCTION Every day, millions of people and thousands of companies rely on Evoqua Water Technologies to CO-ORDINATION help them meet their needs for clean water. Evoqua Water Technologies As the leading global provider of chemical dosing,...
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MICRO/2000® AND DEOX/2000® MODULE Did you know? Evoqua Water Technologies has over 200 current service and maintenance contracts in mainland UK & Ireland and carry out over 2000 site vists per year. Did you know? Our skilled engineers carry work in all indus- tries including;...
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MICRO/2000® AND DEOX/2000® MODULE NOTES...
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MICRO/2000® AND DEOX/2000® MODULE NOTES...
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