Evoqua WALLACE & TIERNAN DEPOLOX 5 Series Instruction Manual
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Evoqua WALLACE & TIERNAN DEPOLOX 5 Series Instruction Manual

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DEPOLOX
5 E
®
WALLACE & TIERNAN
FLOW CELL
INSTRUCTION MANUAL
1

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Summary of Contents for Evoqua WALLACE & TIERNAN DEPOLOX 5 Series

  • Page 1 ® DEPOLOX ® WALLACE & TIERNAN FLOW CELL INSTRUCTION MANUAL...
  • Page 2 Translation of the original instruction. In some countries, DEPOLOX, OSEC, Barrier, Chem-Ad and Wallace & Tiernan are trademarks of Evoqua, its subsidiaries or affiliated companies. No part of this document may be reproduced in any form (printed, photocopy, microfilm, or any other procedure) or saved, processed, copied, or distributed using electronic data systems - without the express prior written con- sent of Evoqua Water Technologies GmbH.

  • Page 3: Table Of Contents

    DEPOLOX® 5 E flow cell Contents Contents Introduction ................5 Target groups ......................5 Conventions......................5 Safety..................6 Intended use......................6 General safety instructions ..................6 Specific operating phases..................7 Warranty conditions....................7 Exclusion of liability ....................7 Description................. 8 Versions........................8 Configuration options....................11 Spare Parts/extensions..................12 Optional accessories....................12 Design and functions .....................12 Sensors ........................14 Technical Data .......................15...
  • Page 4 Contents DEPOLOX® 5 E flow cell Maintenance................37 Maintenance intervals ..................37 Maintenance parts kits ..................37 Checking for leakage..................... 37 Checking electrode cleaning sand................. 37 Checking electrolyte solution level ............... 38 Checking diaphragms.................... 38 Replacing or cleaning electrode cleaning sand, electrolyte solution, reference electrode and diaphragms ..............

  • Page 5: Introduction

    DEPOLOX® 5 E flow cell 1. Introduction Introduction WARNING Electrocution hazard. Target groups This instruction manual provides the informa- tion for installation, operating and mainte- ATTENTION nance personnel. It is required for operation Environmental hazard! and maintenance of the DEPOLOX® 5 E flow Do not throw away or burn the batteries! cell (module type D01).

  • Page 6: Safety

    2. Safety DEPOLOX® 5 E flow cell Safety State-of-the-art technology The unit has been constructed in accordance with state-of-the-art technology and the Intended use accepted safety regulations. However, if the The DEPOLOX® 5 E flow cell (module type unit is used by persons who have not been D01) in combination with the installed sensors adequately instructed, risks to life and limb of and the 700 P electronics module (module...

  • Page 7: Specific Operating Phases

    DEPOLOX® 5 E flow cell 2. Safety Warranty conditions IT security The manufacturer offers IT security mecha- The following must be observed for compli- nisms for its products to support secure sys- ance with warranty conditions. If any of the tem operation.

  • Page 8: Description

    3. Description DEPOLOX® 5 E flow cell Description DFMe electronics module converts the analog sensor signals for digital transmission to 700 P electronics module or 700 M electronics The DEPOLOX® 5 E flow cell (module type D01) module. If a membrane sensor for total chlo- is part of the Pool Management System DEPO- rine TC3 CAN (optional) is used, this is connec- LOX®...
  • Page 9 DEPOLOX® 5 E flow cell 3. Description Example C P M N L B DE O O Selection of sensor measuring module for free chlorine Sensor measuring module DEPOLOX® Pool E Sensor measuring module DEPOLOX® 5 E Selection of sensor measuring module for pH value Sensor measuring module pH value No sensor measuring module pH value Selection of sensor measuring module for...
  • Page 10 3. Description DEPOLOX® 5 E flow cell 3.1.2 Measuring and control unit DEPOLOX® 5 E 700 M - Pressurized version ® DEPOLOX 5 E 700 M The measuring and control unit DEPOLOX® 5 E 700 M is available in various versions. They mainly differ in the versions of the DEPOLOX®...

  • Page 11: Configuration Options

    DEPOLOX® 5 E flow cell 3. Description Configuration options DEPOLOX® 5 E flow cell pressurized version with cell Designation non-pressurized pressurized version body cover version W3T417351 (optional) F E D A 3-electrode measuring cell (free chlorine) B Membrane sensor for total chlorine TC3 CAN Conductivity sensor D Redox combined measuring and reference electrode LED glow stick...

  • Page 12: Spare Parts/Extensions

    3. Description DEPOLOX® 5 E flow cell Spare Parts/extensions Design and functions Part No. Designation 3.5.1 Overall design Sensor measuring module W3T320090* DFMe Total chlorine TC3 CAN Cell body cover, fully pressu- W3T417351* rized version Sensor measuring module W3T320088 DFMe pH Sensor measuring module W3T320089 DFMe ORP (Redox)
  • Page 13 DEPOLOX® 5 E flow cell 3. Description 3.5.2 Function The sample water that flows tangentially into the 3-electrode measuring cell ensures conti- The sample water is connected on the input nuous hydromechanical cleaning of the sensor side to the shut-off ball valve via the G1/2” electrodes with special cleaning sand, thereby connection.

  • Page 14: Sensors

    3. Description DEPOLOX® 5 E flow cell Sensors 3.5.3 DFMe electronics module DFMe electronics module consists of a spray- ® The DEPOLOX 5 E flow cell (module type D01) water tight housing with built-in sensor elec- can optionally be equipped with the following tronics and is integrated in the main housing sensors.

  • Page 15: Technical Data

    DEPOLOX® 5 E flow cell 3. Description Technical Data 3.7.1 DEPOLOX® 5 E flow cell (module type D01) Dimensions (WxHxD) 253 x 375 x 163 mm Housing Weight approx. 2.5 kg Inlet: G 1/2” A thread connection Non-pressurized version Outlet: Connecting nipple for hoses ID 6 mm Connections Inlet and outlet:...
  • Page 16 3. Description DEPOLOX® 5 E flow cell 3.7.3 Sensors (optional) pH combined measuring and reference electrode (W3T169297) Combined measuring and reference electrode with universal memb- Design rane glass, salt reserve, zirconium dioxide diaphragm, polymerized solid electrolyte, Ag/AgCl drain system Measurement range pH 0 to 12 (temporarily to pH 14) Working temperature -5 to +80°C (23 to 176°F)
  • Page 17 DEPOLOX® 5 E flow cell 3. Description 3.7.4 DFMe electronics module Design Sensor electronics integrated in the flow cell for connection • 3-electrode measuring cell • Multi-sensor • LED glow stick • pH electrode • Redox electrode Power supply 24 V DC Connection 5-pole M12 socket for CAN interface and 24 V DC supply Extension option for second 5-pole M12 socket...

  • Page 18: Installation

    4. Installation DEPOLOX® 5 E flow cell Installation • 700 M electronics module (module type E01) • With 4-way mA output card Scope of supply • 8x relay outputs The DEPOLOX® 5 E flow cell (module type D01) • LED glow stick can be comined with 700 P electronics module •...

  • Page 19: Ambient Conditions

    DEPOLOX® 5 E flow cell 4. Installation Ambient conditions 4.3.3 Installation site for pool water The sample water take-off point must be NOTICE installed in the pool return line according to Correct and safe operation can only be gua- standards (see DIN 19643, DIN = German ranteed if the requirements for the ambient Industrial Norm).

  • Page 20: Installation Of The Module

    4. Installation DEPOLOX® 5 E flow cell Installation of the module (chapter 4.5). 4.5.2 Without DIN rail Remove the housing cover of the flow cell The dimensions for the drilling pattern can be (chapter 4.6). found on the back of the plastic housing. Install the optional strainer (chapter 4.7).
  • Page 21 DEPOLOX® 5 E flow cell 4. Installation 4.5.3 Dimension drawings DEPOLOX® 5 E flow cell – non-pressurized version and electronics module (example)
  • Page 22 4. Installation DEPOLOX® 5 E flow cell DEPOLOX® 5 E flow cell – pressurized version and electronics module (example)

  • Page 23: Removing And Fitting The Housing Cover

    DEPOLOX® 5 E flow cell 4. Installation Removing and fitting the Connecting the sample water housing cover inlet When connecting the sample water inlet, Removing observe the following: • Remove the housing cover of the flow • Do not install water carrying lines made of cell.

  • Page 24: Connecting The Sample Water Outlet

    4. Installation DEPOLOX® 5 E flow cell Connecting the sample water 4.8.1 With hose connection outlet NOTICE The water-tightness of the hose screw con- 4.9.1 Non-pressurized version nection is only guaranteed if the following When connecting the sample water outlet, installation instructions are followed! observe the following: Release union nut (C) on the hose screw...

  • Page 25: Sample Water Take-Off Options

    DEPOLOX® 5 E flow cell 4. Installation 4.10 Sample water take-off options Example for sample water extraction using a booster pump...
  • Page 26 4. Installation DEPOLOX® 5 E flow cell Example for sample water extraction - Part list on page 27...

  • Page 27: Installing The Fine Filter

    DEPOLOX® 5 E flow cell 4. Installation 4.11 Installing the fine filter Sample water extraction, drawing on page 26 • for fresh water (W3T158528) • for salt water (W3T158529) NOTICE A fine filter must only be installed when Item Qty. Part No.

  • Page 28: Removing The Felt Ring

    4. Installation DEPOLOX® 5 E flow cell 4.12 Removing the felt ring 4.13 Removing and replacing trans- port caps To keep the diaphragm moist and prevent crystallization in the electrolyte solution there ATTENTION is a moist felt washer in the gap between elec- trolyte tank and electrode when the unit is in Before initial...

  • Page 29: Filling Electrode Cleaning Sand

    DEPOLOX® 5 E flow cell 4. Installation 4.14 Filling electrode cleaning sand 4.13.2 Pressurized version The electrode cleaning sand (W3T158743) is ATTENTION supplied in a plastic bottle, the cap of which During operation, the cap must always be in serves as a measuring beaker. place.

  • Page 30: Connecting Sensors With Dfme Electronics Module

    4. Installation DEPOLOX® 5 E flow cell 4.15 Connecting sensors with DFMe electronics module Insert the multi-sensor (Fig. 10 - item A) in the flow control valve (Fig. 10 - item B). Fig. 11 Detail: cap Fig. 12 Section of 3-electrode measuring cell Fig.

  • Page 31: Fitting The Sens (Optional)

    DEPOLOX® 5 E flow cell 4. Installation 4.16 Fitting the sens (optional) B C D E NOTICE • With the pressurized version, the sen- sors must be screwed in or secured to prevent them from being pushed out. • The membrane sensors, combined mea- suring and reference electrodes and electrodes must be prepared accor- dingly.

  • Page 32: Installing Calibration Aids

    4. Installation DEPOLOX® 5 E flow cell Non-pressurized Pressurized version with cell body Pressurized version version cover W3T417351(optional) F E D A 3-electrode measuring cell (already D Redox combined measuring and reference installed) electrode B Membrane sensor for total chlorine TC3 LED glow stick pH combined measuring and reference Conductivity sensor...

  • Page 33: Shutting Down

    DEPOLOX® 5 E flow cell 4. Installation 4.19 Shutting down 4.19.2 Taking sensors out of operation NOTICE ATTENTION Please follow the appropriate instructions If the installation site of DEPOLOX® 5 E flow for the sensors! cell and the sensors is not frost-free, the sys- For the pH or redox combined measuring and tem must be taken out of operation in good reference electrode, proceed as follows:...

  • Page 34: Retrofit Kits

    4. Installation DEPOLOX® 5 E flow cell 4.21 Retrofit kits Insert the optional sensor measuring module cards in the provided slots. See DANGER chapter 6.4 “DFMe electronics module”. 10 When installing the SiDiSens LF module Risk of injury or death! and/or the total chlorine membrane sen- External voltages can be connected even sor TC3 CAN, switch off the CAN-balan-...
  • Page 35 DEPOLOX® 5 E flow cell 4. Installation 13 Install the SiDiSens LF module on the left 15 The membrane sensor is connected either side in the flow cell and secure with the at the CAN socket (Fig. 19 - item C) on enclosed plastic self-tapping screws conductivity module SiDiSens connected (W2T807965 - 10 mm) in item A (Fig.
  • Page 36 4. Installation DEPOLOX® 5 E flow cell 4.21.2 Replace standard cell body cover (optional) The pressurized version can be retrofitted with the total chlorine membrane sensor TC3 CAN. Please note that the standard cell body cover must be replaced by an optional cell body cover (W3T417351).

  • Page 37: Maintenance

    DEPOLOX® 5 E flow cell 5. Maintenance Maintenance Maintenance parts kits DANGER 5.2.1 Non-pressurized version Risk of injury or death! Part No. Designation External voltages can be connected even with the operating voltage switched off. W3T170065 Maintenance parts kit, annual W3T170071 Maintenance parts kit, every NOTICE 4 years...

  • Page 38: Checking Electrolyte Solution Level

    5. Maintenance DEPOLOX® 5 E flow cell Checking electrolyte solution Replacing or cleaning electrode level cleaning sand, electrolyte solu- tion, reference electrode and Check whether the electrolyte solution is filled diaphragms approx. 3 cm above water level (narrowing of the KCL container) and replenish if necessary. NOTICE Remove the plug in the upper part of the •...
  • Page 39 DEPOLOX® 5 E flow cell 5. Maintenance Replacing electrolyte solution 24 Insert the plug into the electrolyte tank. 11 Unscrew the upper knurled nut from the 25 Reinsert the electrode mount complete electrolyte tank. with electrolyte tank into the cell body. 12 Take off or unscrew the cell body cover.

  • Page 40: Cleaning Or Replacing The Fine Filter

    5. Maintenance DEPOLOX® 5 E flow cell Cleaning or replacing the fine Cleaning flow rate monitor filter and check valve The fine filter must be cleaned or replaced to Switch off the power supply. protect the membrane sensor’s delicate mem- Drain the sample water inlet and outlet brane against soiling or damage and to pre- line.

  • Page 41: Cleaning

    DEPOLOX® 5 E flow cell 5. Maintenance 5.10 Cleaning Do not use aggressive cleaning agents (e.g., alcohol, abrasive cleaners)! We recommend a damp cloth moistened with a commercially available neutral detergent. Abb. 3 Detail: installation location of check valve housing bottom Abb.

  • Page 42: Spare Parts, Accessories And Retrofit Kits

    6. Spare parts, Accessories and Retrofit kits DEPOLOX® 5 E flow cell Spare parts, Accessories and Retrofit kits NOTICE For reasons of safety, only use original spare parts. Please contact our customer service if you need any spare parts. DEPOLOX® 5 E flow cell (module type D01) – non-pressurized version W3T350215 Item Part No.
  • Page 43 DEPOLOX® 5 E flow cell 6. Spare parts, Accessories and Retrofit kits Item Part No. Designation W3T172885 Reservoir, non- pressurized version W3T166169 Clip, coated W3T172045 Electrode mount W3T161561 Screw cap W3T168162 Protective cap W3T164588 Protective cap 83.1+ W3T159961 Plug cpl. with O-ring 83.2 W3T161537 Protection plug W3T169029 Protection plug...
  • Page 44 6. Spare parts, Accessories and Retrofit kits DEPOLOX® 5 E flow cell...

  • Page 45: Depolox® 5 E Flow Cell (Module Type D01) - Pressurized Version W3T350216

    DEPOLOX® 5 E flow cell 6. Spare parts, Accessories and Retrofit kits DEPOLOX® 5 E flow cell (module type D01) – pressurized version W3T350216 Item Part No. Designation Item Part No. Designation W3T164597 O-ring W3T247776 Main housing W3T158575 Drain screw W3T247777 Housing cover W3T166160 EPDM flat gasket W3T166170 Shut-off valve...
  • Page 46 6. Spare parts, Accessories and Retrofit kits DEPOLOX® 5 E flow cell Item Part No. Designation W3T168162 Protective cap 83.1 W3T159726 Plug 83.1+ W3T163746 Plug cpl. with O-ring 83.2 W3T159757 Plug 83.2+ W3T159992 Plug cpl. with O-ring Felt washer, transport W3T161452 300- DFMe electronics...
  • Page 47 DEPOLOX® 5 E flow cell 6. Spare parts, Accessories and Retrofit kits...

  • Page 48: Cell Body, Depolox® 5 E Flow Cell

    6. Spare parts, Accessories and Retrofit kits DEPOLOX® 5 E flow cell Cell body, DEPOLOX® 5 E flow cell Item 2 Item 1 Item 3 Item 4 Item 5 Item 6 Item Part No. Designation W3T322432 Cell body, fully non-pressurized version W3T322435 Cell body, fully pressurized version W3T166171 Sample extraction unit W3T158603 Back pressure unit with float...
  • Page 49 DEPOLOX® 5 E flow cell 6. Spare parts, Accessories and Retrofit kits Item 3 Item 1 Item 2 Item 4 Item 5 Item 7 Item 1 Item 6 Item 8 Item 5 Item Part No. Designation W3T166210 Electrode mount, complete, with electrode W3T162579 Electrode unit, Complete, non-pressurized W3T159961 Plug complete, non-pressurized W3T159824 Electrode housing non-pressurized...

  • Page 50: Dfme Electronics Module

    6. Spare parts, Accessories and Retrofit kits DEPOLOX® 5 E flow cell DFMe electronics module Part list Item Part No. Designation W3T320004 DFMe electronics module comprising: basic housing DFMe, DFMe Board DES and DFMe connection W3T262803 Main housing DFMe W3T256343 Housing cover DFMe W2T807967 Plastic self-tapping screw A2 W3T320085 Spare PCB, DFMe board DES W2T504397 Plastic self-tapping screw d4x10...

  • Page 51: 3-Electrode Measuring Cell

    DEPOLOX® 5 E flow cell 6. Spare parts, Accessories and Retrofit kits 3-electrode measuring cell Part No. Designation W3T332402 Sensor cable DFMe-DES-D5 W3T165565 KCl electrolyte set, comprising: KCl gel electrolyte, syringe and PVC hose W3T158743 Electrode cleaning sand QK W3T158600 Measuring beaker (5 pcs) 6.5.1 LED glow stick Part No.

  • Page 52: Sensors

    6. Spare parts, Accessories and Retrofit kits DEPOLOX® 5 E flow cell Sensors Redox combined combined measuring Total chlorine measuring Conductivity membrane Designation reference sensor LF325 sensor TC3 reference electrode electrode (platinum version) Sensor W3T169297 W3T169298 W3T172052 W3T391563 KCl tank with stand and 5 ml W3T164482 KCl solution *Electrolyte solution 3 mole/l...
  • Page 53 DEPOLOX® 5 E flow cell 6. Spare parts, Accessories and Retrofit kits Redox combined combined measuring Total chlorine measuring Conductivity membrane Designation reference sensor LF325 sensor TC3 reference electrode electrode (platinum version) Calibration solution 478 mV Bottle 250 ml W3T165048 Bag 12 ml W3T161182 Calibration solution conductivity...

  • Page 54: Accessories

    6. Spare parts, Accessories and Retrofit kits DEPOLOX® 5 E flow cell Accessories Part No. Designation W3T158721 Strainer with ball valve, straight W3T389201 Set of fittings for strainer Metric PVC tubing, fabric-reinforced ø 4 x 3 ø 6 x 3 ø...

  • Page 55: Ec Declaration Of Conformity And Certificate

    DEPOLOX® 5 E flow cell 7. EC Declaration of Conformity and Certificate EC Declaration of Conformity and Certificate...
  • Page 56 7. EC Declaration of Conformity and Certificate DEPOLOX® 5 E flow cell...
  • Page 57 70138021 2017-07-14 Project: Date Issued: Issued to: Evoqua Water Technologies GmbH Auf der Weide 10 Gunzburg, 89312 GERMANY The products listed below are eligible to bear the CSA Mark shown with adjacent indicators 'C' and 'US' for Canada and US or with adjacent indicator 'US' for US only or without either indicator for Canada only.
  • Page 58 DEPOLOX® 5 E flow cell NOTES...
  • Page 59 DEPOLOX® 5 E flow cell Wallace & Tiernan® Products worldwide Australia Canada China +61 1300 661 809 +1 905 944 2800 +86 21 5118 3777 info.au@evoqua.com wtoe.can@evoqua.com sales.cn@evoqua.com France Germany Singapore +33 1 41 15 92 20 +49 8221 9040 +65 6559 2600 wtfra@evoqua.com...
  • Page 60 © 2020 Evoqua Water Technologies GmbH Subject to modifications WT.050.810.040.DE.IM.0420 W3T332382 Issue 11-0420 Auf der Weide 10, 89312 Günzburg, Germany +49 (8221) 904-0 www.evoqua.com...

This manual is also suitable for:

W3t350215W3t350216

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