Backyard Discovery CORDOVA 2106536 Owner's Manual & Assembly Instructions
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Backyard Discovery CORDOVA 2106536 Owner's Manual & Assembly Instructions

Backyard Discovery CORDOVA 2106536 Owner's Manual & Assembly Instructions

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CORDOVA GAZEBO 14x10
MANUFACTURED BY:
Backyard Discovery
3305 Airport Drive
Pittsburg, KS 66762
Owner's Manual & Assembly Instructions
Model # 2106536
800-856-4445
average 2 person assembly time
Assembly time may vary based on skill level
For the most up to date assembly manual,
to register your set, or to order replacement parts please visit
www.backyarddiscovery.com
SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT YOU NEED
TO ORDER REPLACEMENT PARTS.
Made in China | INS-2106536-A-CORDOVA-ENG 08/20/2020

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Tal
January 30, 2025

How many boxes and what size boxes does this come in for shipping? CORDOVA 10 X 14.

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Dennis Elrod
February 17, 2025

Do the holes for the rafter clip bolts (488) need to be drilled? If so, what size hole?

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Summary of Contents for Backyard Discovery CORDOVA 2106536

  • Page 1 CORDOVA GAZEBO 14x10 MANUFACTURED BY: Backyard Discovery 3305 Airport Drive Pittsburg, KS 66762 Owner's Manual & Assembly Instructions Model # 2106536 800-856-4445 average 2 person assembly time assembly time may vary based on skill level For the most up to date assembly manual, to register your set, or to order replacement parts please visit www.backyarddiscovery.com...
  • Page 2 INSTALLATION SERVICES AVAILABLE! Need a helping hand? Let our team of professionals handle the installation for you! *Installation services are only available to U.S. customers. With Go Con gure, we bring you 18 years of experience right to your doorstep. We service a wide array of indoor and outdoor recreation products that most consumers don’t have the time or ability to deliver &...
  • Page 3 Owner’s Manual Please Read This Before Starting Assembly MISSING A PART? CALL US BEFORE GOING BACK TO THE STORE The store where you made your purchase does not stock parts for this item. If you have assembly questions or you are missing or have damaged parts, please call 1-800-856-4445 you can also visit www.backyarddiscovery.com...
  • Page 4 Botanical, Adventure Playsets, and Leisure Time Products. Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood, hardware, and accessories. All wood carries a ve (5) year pro-rated warranty against rot and decay. Refer to the schedule below for charges associated with replacement of parts under this Limited Warranty.
  • Page 5 Owner’s Manual Safety Warnings and Maintenance Instructions WARNING IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING AND DURING THE SEASON AS THEY MAY LOOSEN DUE TO WOOD EXPANSION AND CONTRACTION. • DO NOT climb or walk on the roof for any reason •...
  • Page 6 About Our Wood Backyard Discovery uses 100% Cedar (C. Lanceolata) wood. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering which can change the appearance of your set.
  • Page 7 Owner’s Manual Assembly Tips Protrusion Hazard Incorrect Correct If you see exposed threads and your bolt protrudes beyond the T-Nut you may have over tightened the bolt or used incorrect hardware. If you’ve overtightened, remove the bolt and add washers to eliminate the protrusion.
  • Page 8 Owner’s Manual Assembly Tips ASSEMBLY TIP: Keep and eye out for these boxes which will contain helpful pictures and information making the assembly process as quick and painless as possible. Sorting Wood When removing the wood from the boxes we recommend arranging them by part number before you begin assembly.
  • Page 9 Tools Required for Installation Owner's Manual (2 NEEDED) 5/16...
  • Page 10 Basic Setup Dimensions & Assembly Notes Owner's Manual It is critically important that you start with square and level footings, concrete pad or deck to attach your structure • Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step.
  • Page 11 Owner's Manual Parts Identification Wood Components (Not to Scale) ROOF JOIST- W4L14429 1"x3 3/8"x88 1/8" (24x86x2240) ROOF JOIST- W4L14430 1"x3 3/8"x46 3/4" (24x86x1188) PURLIN - W4L14420 1"x3 3/8"x68 3/8" (24x86x1736) PURLIN - W4L14422 1"x3 3/8"x98 3/16" (24x86x2494) PURLIN - W4L14423 1"x3 3/8"x64 11/16"...
  • Page 12 Owner's Manual Parts Identification Wood Components (Not to Scale) ROOF JOIST- W4L14437 1"x3 3/8"x76 13/16" (24x86x1952) ROOF JOIST- W4L14438 PURLIN - W4L14446 1"x3 3/8"x15 15/16" (24x86x404) 1"x3 3/8"x20 1/4" (24x86x514) ROOF JOIST- W4L14440 1"x3 3/8"x76 13/16" (24x86x1952) PURLIN - W4L14447 1"x3 3/8"x50 1/16"...
  • Page 13 Owner's Manual Parts Identification Wood Components (Not to Scale) RAFTER- W4L14431 1 3/8"x3 3/8"x44" (36x86x1117) ROOF JOIST- W4L14434 1 3/8"x3 3/8"x63 7/8" (36x86x1622) RAFTER- W4L14432 RAFTER - W4L14524 1 3/8"x3 3/8"x20 7/16" (36x86x519) 1 3/8"x3 3/8"x20 7/16" (36x86x519) RAFTER- W4L14523 1 3/8"x3 3/8"x44"...
  • Page 14 Owner's Manual Parts Identification Wood Components (Not to Scale) BEAM - W4L14450 CORBEL- W2A03123 1"x5 1/4"x28 1/8" (24x134x714) 1 3/8"x6 7/16"x36 15/16" (36x163x938) MID BRACE BEAM - W4L14451 1"x5 1/4"x97 13/16" (24x134x2484) BEAM - W4L14452 1"x5 1/4"x77" (24x134x1956) ROOF JOIST- W4L14435 1"x4 7/16"x83 3/4"...
  • Page 15 Owner's Manual Parts Identification Hardware Components H100792 LAG SCREW WH BLK (13) 1/4x3 H100460 LAG SCREW BOLT WH BLK H100171 WH BLK 1/4x1 (34) 1/4x1 H100488 BOLT WH BLK 1/4x2 (15) T-NUT BLK H100398 H100379 T-NUT BLK (34) 5/16 H100407 BOLT WH BLK 5/16x1-1/2 H100192...
  • Page 16 Owner's Manual Parts Identification Hardware Components H100385 SCREW PFH BLK (39) H100392 SCREW PWH BLK H100759 SCREW (48) 8x3/4 TAPPING (64) H100200 SCREW PFH BLK 1/4x3/4 (28) 8x1 1/2 H101030 SCREW CONFIRMAT BLK (98) H100833 SCREW H100382 SCREW PFH BLK WOODGRIP (224) 8x1 3/4...
  • Page 17 Owner's Manual Parts Identification Accessory Components (Not to Scale) A4M01192 A4M01191 PANEL BRACKET PANEL BRACKET A4M01193 01194 PANEL BRACKET PANEL BRACKET ( 2) A4M01228 RAFTER CLIP (14) A4M01184 PANEL SUPPORT BRACKET A4M00950 STEEL POST STEEL POST PLATE ANCHORING A4M00949 PLATE WITH A6P00296 7x7 POST FOOT FLANGE...
  • Page 18 Owner's Manual Parts Identification Accessory Components (Not to Scale) A4M01200 EDGE TRIM LONG A4M01203 EDGE TRIM SHORT A4M01205 METAL SPACER A4M01201 EDGE TRIM SPLICE A4M01202 EDGE TRIM CORNER SPLICE A4M01204 RIDGE PEAK CAP...
  • Page 19 Owner's Manual Parts Identification Accessory Components (Not to Scale) A4M01179 A4M01175 29 GA STEEL SHEETING 29 GA STEEL SHEETING A4M01176-2 29 GA STEEL SHEETING A4M01176-1 29 GA STEEL SHEETING A4M01177-1 29 GA STEEL SHEETING 9205413 ELECTRICAL ENCLOSURE (x1) A4M01177-2 29 GA STEEL SHEETING...
  • Page 20 Owner's Manual Parts Identification Accessory Components (Not to Scale) A4M01180-2 29 GA STEEL SHEETING A4M01180-1 29 GA STEEL SHEETING A4M01181-1 29 GA STEEL SHEETING A4M01181-2 29 GA STEEL SHEETING A4M01199 CORNER RIDGE CAP A4M01198 RIDGE CAP CHANNEL...
  • Page 21 GAZEBO ASSEMBLY STEP 1 POST - W2A03124 7"x7"x89 1/2" (178x178x2274) H100200 SCREW PFH BLK 8x1 1/2 (16) A6P00296 7x7 POST FOOT POST - W2A03125 7"x7"x89 1/2" (178x178x2274) COMPLETE THIS STEP TWICE TIP: FOR EASE OF ASSEMBLY WE RECOMMEND USING SAW HORSES FOR STEPS 1 THRU 6.
  • Page 22 GAZEBO ASSEMBLY STEP 2 BEAM- W4L14521 1 3/8"x5 1/4"x109 13/16" (36x134x2789) H100963 BOLT WH BLK (16) 5/16x7-3/4 H100193 NUT BARREL H100198 WASHER LOCK H100199 WASHER LOCK WH BLK (16) EXT BLK EXT BLK (16) (16) 5/16x1-1/2 8x19 12x19 COMPLETE THIS STEP TWICE...
  • Page 23 GAZEBO ASSEMBLY STEP 3 CORBEL- W2A03123 H100192 NUT BARREL H100205 BOLT WH BLK WH BLK 1 3/8"x6 7/16"x36 15/16" (36x163x938) (16) (16) 5/16x2 1/4 5/16x7/8 H100792 LAG SCREW WH BLK H100405 WASHER LOCK WASHER LOCK H100199 WASHER LOCK H100198 1/4x3 EXT BLK 6x15 EXT BLK EXT BLK...
  • Page 24 GAZEBO ASSEMBLY STEP 4 BEAM - W4L14452 CORBEL- W2A03123 1"x5 1/4"x77" (24x134x1956) 1 3/8"x6 7/16"x36 15/16" (36x163x938) BEAM - W4L14451 BEAM - W4L14450 1"x5 1/4"x97 13/16" (24x134x2484) 1"x5 1/4"x28 1/8" (24x134x714) NUT BARREL H100192 H100407 BOLT WH BLK WH BLK 5/16x7/8 WASHER LOCK H100199 WASHER LOCK H100198...
  • Page 25 GAZEBO ASSEMBLY STEP 5 H100792 LAG SCREW WH BLK H100405 WASHER LOCK 1/4x3 EXT BLK 6x15 H100765 BOLT WH BLK (16) 5/16x8 H100193 NUT BARREL H100198 WASHER LOCK H100199 WASHER LOCK WH BLK (16) EXT BLK EXT BLK (16) (16) 5/16x1-1/2 8x19 12x19...
  • Page 26 GAZEBO ASSEMBLY STEP 6 H100460 LAG SCREW WH BLK 1/4x1 A4M01178 POST CLIP NOTE: USING THE POST CLIP AS A TEMPLATE PREDRILL WITH A 1/8" DRILL BIT TO PREVENT SPLITTING ON POSTS.
  • Page 27 GAZEBO ASSEMBLY STEP 7 ROOF SUPPORT- W4L14526 1"x3 3/8"x48" (24x86x1220) A4M01184 PANEL SUPPORT BRACKET H100385 SCREW PFH BLK H100379 T-NUT BLK 5/16 NOTE: ALIGN PILOT HOLES IN ROOF SUPPORT BOARD ENDS WITH HOLES IN PANEL SUPPORT BRACKET.
  • Page 28 GAZEBO ASSEMBLY STEP 8 ROOF SUPPORT- W4L14527 1"x3 3/8"x74 7/8" (24x86x1904) H100385 SCREW PFH BLK (16)
  • Page 29 GAZEBO ASSEMBLY STEP 9 A4M01205 A4M01204 RIDGE PEAK CAP METAL SPACER WEATHER PROOF H101034 H100792 LAG SCREW WH BLK WASHER (x4) 1/4x3...
  • Page 30 GAZEBO ASSEMBLY STEP 10...
  • Page 31 GAZEBO ASSEMBLY STEP 11 H100385 SCREW PFH BLK (12)
  • Page 32 14FT PANEL ASSEMBLY STEP 12 ROOF JOIST- W4L14430 1"x3 3/8"x46 3/4" (24x86x1188) 01191 A4M01193 PANEL BRACKET PANEL BRACKET 2 ( ) H100171 BOLT WH BLK T-NUT BLK H100398 1/4x1 COMPLETE THIS STEP TWICE...
  • Page 33 14FT ROOF PANEL ASSEMBLY STEP 13 ROOF JOIST- W4L14434 1 3/8"x3 3/8"x63 7/8" (36x86x1622) ROOF JOIST- W4L14528 1 3/8"x3 3/8"x55 13/16" (36x86x1622) ROOF JOIST- W4L14429 1"x3 3/8"x88 1/8" (24x86x2240) ROOF JOIST- W4L14428 1"x3 3/8"x88 3/16" (24x86x2240) H101030 SCREW CONFIRMAT BLK (12) BOLT WH BLK H100171...
  • Page 34 14FT ROOF PANEL ASSEMBLY STEP 14A ROOF JOIST- W4L14435 RAFTER- W4L14431 1"x4 7/16"x83 3/4" (24x112x2128) 1 3/8"x3 3/8"x44" (36x86x1117) RAFTER- W4L14432 RAFTER- W4L14523 RAFTER - W4L14524 1 3/8"x3 3/8"x20 7/16" (36x86x519) 1 3/8"x3 3/8"x44" (36x86x1117) 1 3/8"x3 3/8"x20 7/16" (36x86x519) H100382 SCREW PFH BLK H101030...
  • Page 35 STEP 14B 14FT ROOF PANEL ASSEMBLY NOTE: COMPLETE THIS STEP TWICE LOCATE THE RAFTER 1" [25mm] FROM EDGE BEFORE DRILLING PILOT HOLES...
  • Page 36 14FT ROOF PANEL ASSEMBLY STEP 15 PURLIN - W4L14424 1"x3 3/8"x64 11/16" (24x86x1644) PURLIN - W4L14420 1"x3 3/8"x68 3/8" (24x86x1736) PURLIN - W4L14425 1"x3 3/8"x58 15/16" (24x86x1497) PURLIN - W4L14422 1"x3 3/8"x98 3/16" (24x86x2494) PURLIN - W4L14426 1"x3 3/8"x42 3/4" (24x86x1086) PURLIN - W4L14423 PURLIN - W4L14525 1"x3 3/8"x64 11/16"...
  • Page 37 14FT ROOF PANEL ASSEMBLY STEP 16 A4M01180-1 29 GA STEEL SHEETING A4M01179 29 GA STEEL SHEETING A4M01175 29 GA STEEL SHEETING A4M01176-1 29 GA STEEL SHEETING A4M0118 1-1 29 GA STEEL SHEETING A4M01198 RIDGE CAP CHANNEL A4M01177-1 29 GA STEEL SHEETING COMPLETE THIS STEP TWICE...
  • Page 38 STEP 178 14FT ROOF PANEL ASSEMBLY COMPLETE THIS STEP TWICE...
  • Page 39 14FT ROOF PANEL ASSEMBLY STEP 18 H100833 SCREW WOODGRIP (128) 10x3/4 COMPLETE THIS STEP TWICE...
  • Page 40 14FT ROOF PANEL ASSEMBLY STEP 19 H100833 SCREW WOODGRIP (12) 10x3/4 COMPLETE THIS STEP TWICE...
  • Page 41 10FT ROOF PANEL ASSEMBLY STEP 20 BOLT WH BLK H100171 H100398 T-NUT BLK 1/4x1 01194 PANEL BRACKET A4M01192 PANEL BRACKET 2 ( ) ROOF JOIST- W4L14438 1"x3 3/8"x15 15/16" (24x86x404) COMPLETE THIS STEP TWICE...
  • Page 42 10FT ROOF PANEL ASSEMBLY STEP 21 ROOF JOIST- W4L14437 1"x3 3/8"x76 13/16" (24x86x1952) H100171 BOLT WH BLK T-NUT BLK H100398 1/4x1 ROOF JOIST- W4L14440 1"x3 3/8"x76 13/16" (24x86x1952) H101030 SCREW CONFIRMAT BLK ROOF JOIST- W4L14439 1 3/8"x3 3/8"x55 13/16" (36x86x1417) COMPLETE THIS STEP TWICE...
  • Page 43 STEP 22A 10FT ROOF PANEL ASSEMBLY H100382 SCREW PFH BLK H101030 SCREW CONFIRMAT BLK ROOF JOIST- W4L14436 8x1 3/4 1"x4 7/16"x60 11/16" (24x112x1542) COMPLETE THIS STEP TWICE...
  • Page 44 STEP 22B 10FT ROOF PANEL ASSEMBLY COMPLETE THIS STEP TWICE...
  • Page 45 10FT ROOF PANEL ASSEMBLY STEP 23 RAFTER - W4L14442 RAFTER- W4L14444 RAFTER - W4L14445 1 3/8"x3 3/8"x42 3/4" (36x86x1087) 1 3/8"x3 3/8"x42 7/8" (36x86x1087) 1 3/8"x3 3/8"x21 3/4" (36x86x553) RAFTER- W4L14443 1 3/8"x3 3/8"x21 3/4" (36x86x553) H101030 SCREW CONFIRMAT BLK (32) COMPLETE THIS STEP TWICE...
  • Page 46 10FT ROOF PANEL ASSEMBLY STEP 24 PURLIN - W4L14448 PURLIN - W4L14447 1"x3 3/8"x79 7/8" (24x86x2030) ROOF JOIST - W4L14446 1"x3 3/8"x50 1/16" (24x86x1272) 1"x3 3/8"x20 1/4" (24x86x514) PURLIN - W4L14449 1"x3 3/8"x109 3/4" (24x86x2788) H100391 SCREW PFH BLK (76) COMPLETE THIS STEP TWICE...
  • Page 47 10FT ROOF PANEL ASSEMBLY STEP 25 A4M01176-2 29 GA STEEL SHEETING A4M01177-2 29 GA STEEL SHEETING A4M01180-2 29 GA STEEL SHEETING A4M01198 RIDGE CAP CHANNEL A4M01181 29 GA STEEL SHEETING COMPLETE THIS STEP TWICE...
  • Page 48 10FT ROOF PANEL ASSEMBLY STEP 26 H100833 SCREW WOODGRIP (64) 10x3/4 COMPLETE THIS STEP TWICE...
  • Page 49 10FT ROOF PANEL ASSEMBLY STEP 27 H100833 SCREW WOODGRIP (16) 10x3/4 COMPLETE THIS STEP TWICE...
  • Page 50 ROOF ASSEMBLY STEP 28...
  • Page 51 ROOF ASSEMBLY STEP 29 H100198 WASHER LOCK EXT BLK H100378 BOLT WH BLK 8x19 5/16x1-3/4...
  • Page 52 ROOF ASSEMBLY STEP 30 H100198 WASHER LOCK WASHER FLAT H100379 T-NUT BLK H100770 EXT BLK BLK 5/16 5/16 (x4) 8x19 H100479 NUT LOCK BLK H100378 BOLT WH BLK 5/16 BOLT WH BLK (x4) H100415 5/16x1-3/4 5/16x3 3/4...
  • Page 53 ROOF ASSEMBLY STEP 31 H100378 BOLT WH BLK H100198 WASHER LOCK H100379 T-NUT BLK 5/16x1-3/4 EXT BLK 5/16 8x19...
  • Page 54 ROOF ASSEMBLY STEP 32...
  • Page 55 ROOF ASSEMBLY STEP 33A H100415 H100198 WASHER LOCK BOLT WH BLK H100770 WASHER FLAT EXT BLK (12) 5/16x3 3/4 H100479 NUT LOCK BLK (12) (12) 5/16 8x19 (x12) 5/16 COMPLETE THIS STEP TWICE...
  • Page 56 ROOF ASSEMBLY STEP 33B...
  • Page 57 ROOF ASSEMBLY STEP 34 H100392 SCREW PWH BLK (12) 8x3/4 H100653 NUT LOCK BLK WASHER FLAT H100630 A4M01228 BLK 8x19 (x6) RAFTER CLIP (x6) H100488 BOLT WH BLK 1/4x2...
  • Page 58 ROOF ASSEMBLY STEP 35 H100392 SCREW PWH BLK (16) 8x3/4 NUT LOCK BLK H100630 WASHER FLAT H100653 (x8) BLK 8x19 (x8) A4M01228 RAFTER CLIP H100488 BOLT WH BLK 1/4x2...
  • Page 59 ROOF ASSEMBLY STEP 36 H100392 SCREW PWH BLK (16) 8x3/4 A4M01185 CORNER BRACKET...
  • Page 60 ROOF ASSEMBLY 14FT STEP 37 A4M01200 EDGE TRIM LONG A4M01201 EDGE TRIM SPLICE H100759 SCREW TAPPING (32) 1/4x3/4 A4M01203 EDGE TRIM SHORT A4M01202 EDGE TRIM CORNER SPLICE...
  • Page 61 STEP 38 ROOF ASSEMBLY 10FT H100759 SCREW A4M01200 TAPPING EDGE TRIM LONG (20) A4M01201 EDGE TRIM SPLICE 1/4x3/4...
  • Page 62 STEP 39 ROOF ASSEMBLY H100759 SCREW TAPPING 1/4x3/4 A4M01199 CORNER RIDGE CAP...
  • Page 63 STEP 40 GAZEBO ASSEMBLY H100471 LAG SCREW WH BLK (32) A4M00950 STEEL POST PLATE 5/16x1 1/2 STEEL POST A4M00949 ANCHORING PLATE WITH FLANGE...
  • Page 64 GAZEBO ASSEMBLY STEP 41 H100200 SCREW PFH BLK BYD ID TAG 8x1-1/2 A100241 A100314 (SMALL) "A" REVISION TAG WITHOUT AGES...
  • Page 65 STEP 42 GAZEBO ASSEMBLY H100120 SCREW CONCRETE ANCHOR (16) 1/4x2 H100630 WASHER FLAT (16) 8x19...
  • Page 66 ELECTRICAL ENCLOSURE FOR ELECTRICAL ENCLOSURE INSTALLATION REFER TO ASSEMBLY INSTRUCTIONS THAT COMES PACKAGED WITH THE ELECTRICAL ENCLOSURE KIT. INSTALL ON ANY POST THAT IS DESIRED. FOLLOW DIRECTIONS FOR PROPER INSTALLATION.

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