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WARNING
Do not use solder containing lead.
This product has been manufactured using lead-free
solder in order to help preserve the environment.
Because of this, be sure to use lead-free solder when
carrying out repair work, and never use solder
containing lead.
Lead-free solder has a melting point that is 30 - 40°C (86 -
104°F) higher than solder containing lead, and moreover it
does not contain lead which attaches easily to other metals.
As a result, it does not melt as easily as solder containing
lead, and soldering will be more difficult even if the
temperature of the soldering iron is increased.
The extra difficulty in soldering means that soldering time
will increase and damage to the components or the circuit
board may easily occur.
Because of this, you should use a soldering iron and
solder that satisfy the following conditions when carrying out
repair work.
Soldering iron
Use a soldering iron which is 70 W or equivalent, and
which lets you adjust the tip temperature up to 450°C
(842°F). It should also have as good temperature recovery
characteristics as possible.
Set the temperature to 350°C (662°F) or less for chip
components, to 380°C (716°F) for lead wires and similar,
and to 420°C (788°F) when installing and removing shield
plates.
The tip of the soldering iron should have a C-cut shape or
a driver shape so that it can contact the circuit board as flat
or in a line as much as possible.
Solder
Use solder with the metal content and composition ratio by
weight given in the table below. Do not use solders which
do not meet these conditions.
Metal content
Tin (Sn)
Composition
96.5%
ratio by weight
Lead-free solder is available for purchase as a service tool.
Use the following part number when ordering:
Part name: Lead-free solder with resin (0.5 mm dia., 500 g)
Part number: VJ8-0270
Silver (Ag)
Copper (Cu)
3.0%
0.5%
Note:
If replacing existing solder containing lead with lead-free
solder in the soldered parts of products that have been
manufactured up until now, remove all of the existing solder
at those parts before applying the lead-free solder.
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Table of Contents
Related Manuals for Sanyo VCC-MC600P, VCC-MC600
Summary of Contents for Sanyo VCC-MC600P, VCC-MC600
- Page 1 WARNING Do not use solder containing lead. Note: This product has been manufactured using lead-free If replacing existing solder containing lead with lead-free solder in order to help preserve the environment. solder in the soldered parts of products that have been manufactured up until now, remove all of the existing solder Because of this, be sure to use lead-free solder when at those parts before applying the lead-free solder.
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Page 2: Specifications
SPECIFICATIONS VCC-MC600P, VCC-MC600 Image sensor : 1/4-inch Effective pixels : [VCC-MC600P :752 (Horizontal) x 582 (Vertical)] [VCC-MC600 :768 (Horizontal) x 494 (Vertical)] Horizontal resolution : Over 520 TV lines Lens : x30 zoom lens, f=3.5 - 105 mm (F1.4 - 3.7) Electronic zoom and gearing. -
Page 3: Maintenance
1.MAINTENANCE 1.Maintenance Table 2. Checking and clearing the counter values for PAN COUNT and TILT COUNT The following parts can deteriorate and become worn as a result of repeated pan and tilt operations, and this can result When replacing parts, check the PAN COUNT and TILT in problems occurring such as vibration while pan/tilt COUNT values in MTR-COUNT, and at the same time be sure operations are carried out, position errors during sequencing... - Page 4 2. DISASSEMBLY 2-1. REMOVAL OF CABINET, COVER, SY-1 BOARD AND CAMERA MODULE PART 1. DEC cover 2. Four screws 2.6 x 4 3. Cover inner pan 4. Assy wire - CN492 5. Four screws 4 x 8 6. Cabinet main 7.
- Page 5 2-2. REMOVAL OF CA-3 BOARD, CA-2 BOARD, CA-1 BOARD, TB-1 BOARD AND BOARD LOCATION 1. Two screws 2 x 3 13 14 2. Two screws 2 x 3 3. Two screws 2 x 3 4. Holder lens R 5. CA-3 board 6.
- Page 6 2-3. REMOVAL OF STEPPING MOTOR AND GEAR 1. Three screws 2.6 x 4 2. Holder SY-1 3. Three screws 3 x 6 4. Three screws 3 x 6 5. Spacer slip ring 6. Turn of assy, terminal, slip ring 7. Magnet A red line is the left side (R) 8.
- Page 7 2-4. REMOVAL OF POWER BOARD UNIT 1. Assy wire CN612 2. TB-3 board 3. Spacer TB3 4. Two screws 1.7 x 5 5. TB-2 board 6. Assy wire CN761 7. Two screws 2 x 6 8. Two screws 2 x 6 9.
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Page 8: Start End
3. ADJUSTMENT 3-3-1. Computer screen during adjustment 3-1. ADJUSTMENT CONDITION 1. Use the 5,100K viewer for the subject. (color temperature AUTO IRIS : 5500 ± 100 k, luminosity : 1000 ± 100 cd/m ) LENS T 2. Set the trigger signal of oscilloscope to VIDEO OUT, and AUTO TELE apply H sync unless specified. - Page 9 3-4. Iris Adjustment 6. Use the “ ” button to select TELE below LENS Y, and Adjustment location: Computer screen check that there is an even amount of space between the Measuring location: Computer screen masking area on the TELE screen and the top, bottom, Adjusting method: left and right edges of the monitor screen.
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Page 10: Video Output
3-7. Frequency Adjustment (INT) Adjustment location: CT252, CT202 (CA-2) sync 300 mV ± 5 mV Measuring location: TP203, TP202 (CA-2) Measuring equipment: Frequency counter, Digital voltmeter 286 mV ± 5 mV 300 mV ± 5 mV Subject: No designation 286 mV ± 5 mV burst Adjusting method: 1. - Page 11 45 µsec 100% VCC-MC600P 100% VCC-MC600 3-12. CCD White Point Defect Detect Adjustment Measuring location: CN204 pin6 (VIDEO OUT) Measuring equipment: Monitor display Adjustment method: 1. Shield light with a lens cap to provide dark condition. 2. Use the “ ” button to be WDD in the adjustment window. 3.
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Page 12: Parts List
4. PARTS LIST VCC-MC600P/MC600 ELECTRICAL PARTS Note: 1. Materials of Capacitors and Resistors are abbreviated as follows ; Resistors Capacitors MT-FILM Metallized Film Resistor MT-POLYEST Metallized Polyester Capacitor MT-GLAZE Metallized Glaze Resistor MT-COMPO Metallized Composite Capacitor OXIDE-MT Oxide Metallized Film Resistor TA-SOLID Tantalum Solid Capacitor AL-SOLID... - Page 13 LOCATION PARTS NO. LOCATION PARTS NO. DESCRIPTION DESCRIPTION LOCATION PARTS NO. LOCATION PARTS NO. DESCRIPTION DESCRIPTION IC236 309 673 7300 IC W9816G6CH-7 C2033 303 418 0007 CERAMIC 4.7U K 25V,VCC-MC600P ONLY IC251 309 320 9107 IC TC7SU04FU C2040 303 420 7209 CERAMIC 10U K 10V IC252...
- Page 14 LOCATION PARTS NO. LOCATION PARTS NO. DESCRIPTION DESCRIPTION LOCATION PARTS NO. LOCATION PARTS NO. DESCRIPTION DESCRIPTION C2664 303 276 1307 CERAMIC 1000P K 50V R2217 301 226 1506 MT-GLAZE 0.000 ZA 1/16W C2665 303 338 0309 CERAMIC 0.1U K 10V R2218 301 226 1506 MT-GLAZE 0.000 ZA 1/16W...
- Page 15 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION CN202 645 077 0319 PLUG,PWB 7P (N.S.P) C3504 303 157 6100 CERAMIC 330P J 50V CN203 645 088 3293 PLUG,PWB-PWB 16P (N.S.P) C3505 303 343 3104 CERAMIC 1U K 6.3V CN204 645 084 8476 SOCKET,FPC 9P (N.S.P) C3506 303 420 7902...
- Page 16 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION Q4320 305 131 0203 TR DTC144EUA C4440 303 387 8707 CERAMIC 10U K 10V Q4321 305 131 0203 TR DTC144EUA C4441 303 155 1800 CERAMIC 0.01U K 25V Q4350 305 092 4104 TR 2SC4081-R C4450 303 387 8707...
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Page 17: Cabinet & Chassis Parts
LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION R4501 301 166 9709 MT-FILM 5.6K DU 1/16W CABINET & CHASSIS PARTS 1 R4502 301 105 3508 MT-GLAZE 270K JA 1/16W 5001 613 210 9833 DEC COVER R4503 301 105 0705 MT-GLAZE 100K JA 1/16W 5002 613 210 9840 CABINET MAIN... - Page 18 EXPLODED VIEW OF THE VCC-MC600P/MC600 CABINET & CHASSIS PARTS 1 5001 5021 5005 NJ520 5021 5004 NJ510 NJ550 NJ560 5006 5003 5007 5017 5006 5016 5002 5007 5006 NJ560 NJ510 5010 5019 5006 5004 NJ520 5010 5010 5003 NJ550 5018 M2001 NJ531 5010...
- Page 19 LOCATION PARTS NO. DESCRIPTION CABINET & CHASSIS PARTS 2 5011 613 211 7975 COVER INNER TILT 5012 613 211 7982 COVER INNER PAN 6005 613 211 0549 SPACER CCD 6015 613 210 6634 HOLDER LENS L 6020 613 210 6641 HOLDER LENS R 6025 613 211 0556...
- Page 20 EXPLODED VIEW OF THE VCC-MC600P/MC600 CABINET & CHASSIS PARTS 2 NJ847 NJ847 NJ847 NJ847 5012 NJ884 NJ884 8120 NJ848 NJ884 NJ830 NJ880 NJ882 NJ888 8740 8810 NJ888 8740 5011 NJ882 8300 8800 NJ840 M1001 NJ888 NJ882 NJ880 NJ840 NJ870 8740 NJ844 8605 8740...
- Page 21 VA-84S ELECTRICAL PARTS Note: 1. Materials of Capacitors and Resistors are abbreviated as follows ; Resistors Capacitors MT-FILM Metallized Film Resistor MT-POLYEST Metallized Polyester Capacitor MT-GLAZE Metallized Glaze Resistor MT-COMPO Metallized Composite Capacitor OXIDE-MT Oxide Metallized Film Resistor TA-SOLID Tantalum Solid Capacitor AL-SOLID Aluminum Solid Capacitor NP-ELECT...
- Page 22 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION C6204 303 105 9504 CERAMIC 1000P J 50V R6084 301 105 4109 MT-GLAZE 3.3K JA 1/16W C6205 303 155 1800 CERAMIC 0.01U K 25V R6085 301 284 1104 MT-GLAZE 75 DD 1/16W C6206 303 155 1800 CERAMIC...
- Page 23 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION R6380 301 105 0408 MT-GLAZE 100 JA 1/16W R6903 301 105 0606 MT-GLAZE 10K JA 1/16W R6381 301 105 0408 MT-GLAZE 100 JA 1/16W R6904 301 105 0606 MT-GLAZE 10K JA 1/16W R6382 301 105 0408 MT-GLAZE...
- Page 24 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION C5206 303 070 0902 CERAMIC 0.1U K 50V ACCESSORIES & PACKING MATERIALS C5207 303 379 7107 CERAMIC 1000P K 630V 9110 613 211 4431 INSTRUCTION MANUAL,English,French, C5501 303 402 4301 ELECT 220U M 35V Spanish,German,Chinese,Japanese C5502 303 298 9602...
- Page 25 LOCATION PARTS NO. DESCRIPTION CABINET & CHASSIS PARTS 5001 613 210 9796 COVER BOTTOM 5002 613 210 9802 SHAFT LOCK 5003 613 210 9819 HOLDER PWB 5004 613 211 4646 SPACER TB3 5005 645 070 9760 FIXER CLAMP 5006 613 211 4639 EARTH LOCK 5012 613 212 5062...
- Page 26 EXPLODED VIEW OF THE VA-84S CABINET & CHASSIS PARTS NJ520 NJ530 NJ520 NJ530 NJ510 W4001 NJ500 NJ500 NJ550 5004 TB-2 TB-3 PW-1 CP-1 NJ570 NJ570 NJ570 5006 5002 5003 5005 5002 5012 5001...