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Hayward EcoStar SP3400VSP Technical Installation Manual
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Hayward EcoStar SP3400VSP Technical Installation Manual

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EcoStar
&
®
EcoStar SVRS
®
Technical &
Installation Guide
SP3400VSP
&
SP3400VSPVR
Drive r1.13
Interface r3.0.8 residential
Interface r3.0.8C commercial
© 2015 Hayward Pool Products

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Summary of Contents for Hayward EcoStar SP3400VSP

  • Page 1 EcoStar & ® EcoStar SVRS ® Technical & Installation Guide SP3400VSP & SP3400VSPVR Drive r1.13 Interface r3.0.8 residential Interface r3.0.8C commercial © 2015 Hayward Pool Products...

  • Page 2: Table Of Contents

    Table of Contents Safety Precautions Page 1 Installation Page 2-14 Programming Page 15-29 Operation Page 30-31 Programming Scenarios Page 32 Disassembly/Assembly Page 33-38 Password/Commercial Page 39-40 Diagnostic Menu Page 41...

  • Page 3: Safety Precautions

    Safety Precautions • Read and follow all instructions in the owner’s manual and on the equipment. Failure to follow instructions can cause severe injury and/or death. • This product should be installed and serviced only by a qualified professional. • All electrical wiring MUST be in conformance with all applicable local codes, regulations, and the National Electric Code (NEC).
  • Page 4 Installation - Plumbing New Pools: When installing the EcoStar on a new pool, care should be taken to ensure proper pipe and equipment sizing to handle the maximum flow required (fig 1). Existing Pools: When installing the EcoStar on existing pools, care should be taken to insure the maximum flow does not exceed the capacity of the pipe and equipment*...
  • Page 5 Installation - Electrical Remove the electrical cover plate as shown below (fig 2, 3 & 4) Figure 4 Figure 2 Figure 3 Note: If power is removed from the pump, all settings will be protected for at least 5 years. Page 3...
  • Page 6 & wall mounted wires stop switch interface Figure 5 Wire connection Channel for Wiring plug for data link with for incoming line running low Hayward/Goldline compatible voltage (230v) voltage data cable software controls Page 4...
  • Page 7 Connections Note: When connecting high There are two on voltage for an EcoStar that is the pump. One data connected to a Hayward/ for high voltage Bonding Lug Goldline control, voltage and the other for needs to come directly from a...
  • Page 8 Installation–Interface removal/positioning The interface assembly on the EcoStar can be configured in four different positions. Remove the two screws as shown (fig 7). Remove the interface assembly as shown (fig 8). Reposition interface assembly as shown (fig 7, 9, 10 & 11) re-secure with the two screws (fig 7).
  • Page 9 Installation–Interface /Wall mount Wall mount kit is included with the EcoStar and includes blank cover, mounting bracket and new terminal block for connecting to the interface assembly. Maximum 500’ for data cable used for wall mount or control connection. After removal of the interface assembly remove the plug connecting the drive to the interface (Page 7) (fig 12)
  • Page 10 Installation–Interface /Wall Mount The data cable needs to be routed through the second conduit opening (low voltage) (fig 15). Remove the wall mounting data plug from the electrical compartment as shown (fig 16). You will need to procure a six wire data cable, as short as possible, and attach the wires to the data plug as shown taking care to note the color and corresponding number next to the data plug (fig 17)
  • Page 11 Installation–Interface/Wall Mount Secure the wall mounting bracket and route the six wire data cable through the channel on the bottom of the bracket (fig 18). Attach the six wires to the new data plug as shown, taking care to note the color and corresponding number on the data plug as you did with the data plug on the pump Install the plug into the (fig 20).
  • Page 12 Note: When connecting high voltage for an EcoStar that is data connected to a Hayward/Goldline control, voltage needs to come directly from a breaker in the control, or in the case of an OnCommand, directly from the main or sub-panel and not from the filter pump relay.
  • Page 13 Installation–Relay Connected Controls (Non Hayward/Goldline compatible software & third party controls) needs to be brought into the “line in” contacts on the Filter Pump Relay from a Pump power (230 VAC) breaker in the control box. The “Load Out” side will feed the incoming high voltage for the pump (fig 24) Cable used for data connections should be rated for maximum voltage in motor compartment.
  • Page 14 Installation–Relay Connected Controls (Non Hayward/Goldline compatible software & third party controls) 1, 3 and 5 from the pump terminal needs to be wired to the Load side of The other of the 24 VAC connection on each control relays as shown (fig 25).

  • Page 15: Installation

    Installation–Relay Connected Controls (Non Hayward/Goldline compatible software & third party controls) Filter pump relay plus 3 aux relays allows control of eight speeds By using a sequence of Filter Pump Relay off and on, timer speeds Timer 1 Speed can be controlled.
  • Page 16 Installation–Remote Stop Switch Remote stop switch One side of the 24 VAC on the pump terminal purchased separately needs to be wired to on the pump terminal as shown (fig 29). Terminal on the pump terminal and the other leg of the 24 VAC on the pump terminal need to be wired to the emergency switch (fig 29).
  • Page 17 Programming – User Interface PRESET SPEEDS CHECK SYSTEM LED 4 buttons that can be LED will illuminate programmed to run at a solid when there is an Display Screen pre-determined speed for error condition. It will a certain length of time. blink when in the quick LED illuminates when clean mode with the...

  • Page 18: Programming

    Programming When power is supplied to the pump, the pump model will display, then the following screens (fig 31 Timer 1 will have default setting of 1750 RPM & 32). 7 days a week from 12:00 am – 11:45 pm. (50%), Since timer 1 has a factory default setting the pump will come on and run until the timer is changed or...
  • Page 19 Programming-Configuration On the next screen you will be asked to press the button to enter the Configuration Menu (fig 34). On the next screen it will tell you how to use the & buttons to adjust, and the to go to the next item Press the button to (fig 35).
  • Page 20 Programming-Configuration This screen allows you to change the day and time by pressing the button to access or skip by pressing the button (fig 36). You now Use the button to highlight the day, hour, minute and AM/PM. Use the &...
  • Page 21 Programming-Configuration You now select the speed indicator for RPM or % of full (revolutions per minute) speed by pressing the & buttons (100% equals 3450 RPM) (fig 38 & 39). setting you select will be used throughout programming. Press the button to continue.
  • Page 22 . Press the button to continue. Note: When hooked up to a Hayward/Goldline compatible software controls place the MIN and MAX settings at the lowest and highest settings respectively so as to not conflict with the setting within the controller.
  • Page 23 You will now see the Remote Control Mode screen. Use the & buttons to toggle between Stand alone/Hayward (Stand alone or Hayward/Goldline , or Relay Control compatible software controls) (other Press controls including third party models) (fig 43 & 44).
  • Page 24 (fig 45) Note: In the Hayward/Goldline compatible software mode the timers do not need to be set, as all settings will be handled in the control. Only the Menu, and Stop/Resume button is active on the EcoStar.
  • Page 25 Programming-Configuration At this point you will be asked to enable or disable the Low Temp Operation (Default is Disabled) by pressing the & buttons.( Enabling this feature will turn on the fig 46). EcoStar, if stopped, to protect the drive. Press the button to continue.
  • Page 26 Programming-Configuration If you have an HCP3400VSP or HCP3400VSPVR commercial EcoStar please refer to page for directions on setting password protection. Otherwise continue with this page. 18. At this point you will be asked if you would like to reset to the default parameters (factory .
  • Page 27 Programming-Timers Stand alone/Hayward Stand alone: Both times and speeds need to be set. Compatible Software controller: No timer or speed settings necessary. Com bus address needs to be set. Relay Control Only requires that speed be set as relays on controller will start and stop pump.
  • Page 28 Programming-Timers This screen will alternate with fig 49 on (fig 53) the previous page. This screen tells you to use button to modify the timer setting or the button to go to the next timer. This screen allows you to rename Timer 1 to match a selection including;...
  • Page 29 Programming-Timers This screen will allow you to change the start and stop time for the specific timer. Start time will be blinking, press the & buttons to change. Press the button to change the stop time, also using the & buttons (fig Press the...
  • Page 30 Programming - Speeds 1-4 Press the button until Speeds Menu appears There are four (4) Speed buttons that can be (fig 58). set. Press the button to enter Speeds Menu. Pressing the & buttons allows you to select a variety of names to apply to this Speed button (fig Press the button to continue.
  • Page 31 Programming - Speeds 1-4 While in this screen you can set the speed from 600 RPM (17%) to 3450 RPM (100%) by pressing the & button Press the button to continue. (fig 61). You can now set Speed 2, 3 & 4 following the directions for Speed 1. After Speed 4 is set press the button to continue.

  • Page 32: Operation

    Operation Once configuration is completed and 1 or more timers are set, the pump will begin to operate as long as one or more of the timer settings matches the current time. If the timer setting does not match the current time the pump will not start unless one of the speed buttons or the quick clean button is pressed.
  • Page 33 Operation PRESET SPEEDS CHECK SYSTEM LED Any time one of the LED will illuminate solid speed buttons is when there is an error Display Screen pressed it will go to the condition. It will blink speed and duration when in the quick clean that was set in the mode with the SVRS Speed Setup Menu.

  • Page 34: Programming Scenarios

    Programming Scenarios Below is one possible Stand Alone scenario. Timer 8: Pump comes on at 6 am and goes off at 5:45 am Set to run the entire timing sequence at the low speed setting. The lower the timer number the higher the priority. In other words, timer 1 will override timer 8 settings if they are set over each other.

  • Page 35: Disassembly/Assembly

    Disassembly/Assembly This guide will only cover the disassembly of the drive and motor area for this guide. The wet end disassembly of the EcoStar is exactly like the standard TriStar pump. Wiring Compartment Interface Assembly Cover Motor/Fan Shroud Variable Speed Drive Motor Figure 63 Page 33...
  • Page 36 Disassembly/Assembly Shut down power to the pump by moving the breaker supplying power to the pump to the off position. Remove the screw as shown Remove the wiring compartment cover (fig 64). as shown (fig 65). Figure 64 Figure 65 Page 34...
  • Page 37 Disassembly/Assembly Remove the two screw as shown (fig 66). Remove the interface assembly from the Motor drive (fig 67). Remove the plug as shown and place the interface assembly aside. (fig 68) Figure 66 Figure 67 Figure 68 Page 35...
  • Page 38 Disassembly/Assembly using a ¼” socket as shown Remove the four hex head screws (two on each side) Make sure during reassembly to tighten these screws fully as they (fig 69 & 70). act as the ground between the drive and the motor. Pull the three wire connectors off the spade terminals as shown.
  • Page 39 Disassembly/Assembly Lift the drive assembly partially off the motor and carefully pull each of the three wires individually through the hole provided (fig 73). Do not attempt to pull all three wires through the hole as you may cause damage. Note the hole size The bottom of the drive is called the heatsink During reassembly...
  • Page 40 Disassembly/Assembly 11. Remove the two screws on each side of the fan shroud as shown (fig 75). 12. Remove the fan Shroud. Note: The fan shown comes as part of the motor assembly. It should also be noted that the fan shroud can (fig 76) be installed upside down.
  • Page 41 Password Protection-Commercial 1. If you have a commercial EcoStar you will see this screen (fig after Low Temp Operation. At this point you can enable or disable the Password Protection feature by pressing the & button. Press the button to continue. 2.
  • Page 42 Password Protection-Commercial If you selected to change the password you will see this screen to set the password and the (fig 80) next screen to confirm the password. Use (fig 81) & button to change the password number and the button to move between password characters and on to the next screen.
  • Page 43 Display Rev: 3.0.8 and drive in Celsius. Heatsink: 67C Status of com link between Product Version Com Bus VSC and Hayward control. SP3400VSP Online (addr: 1) Reads offline when not connected Input Voltage Also shows “too high”...

This manual is also suitable for:

Ecostar sp3400vspvr