Sealey VSE4778.V2 Instructions

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly
maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY, AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
 WARNING! Ensure Health and Safety, local authority and general
workshop practice regulations are adhered to when using tools.
 DO NOT use tools if damaged.
 Maintain tools in good and clean condition for best and safest
performance.
 Ensure that the vehicle which has been jacked up is adequately
supported with axle stands.
 Wear approved eye protection. A full range of personal safety
equipment is available from your Sealey dealer.
 Wear suitable clothing to avoid snagging. Do not wear jewellery
and tie back long hair.
 Account for all tools, locking bolts, pins and parts being used and
do not leave them in or near the engine.
 DO NOT use an impact wrench with this tool.
IMPORTANT: Refer to the vehicle manufacturer's service
instructions, or a proprietary manual, to establish the current
procedure and data.
2. INTRODUCTION & APPLICATION
2.1 Introduction: Remove/Install rear sub-frame bushes in Mondeo.
Can be used in situ – no need to remove sub-frame from vehicle.
Applications: Ford Mondeo 2001, onwards
Fig.1
ITEM PART NO:
1 VSE4778.V2-01
2 VSE4778.V2-02
3 VSE4778.V2-03
4 VSE4778.V2-04
5 VSE4778.V2-05
6 VSE4778.V2-06
3. OPERATION
3.1 Ensure that the vehicle is adequately supported on axle stands
before working under the vehicle.
3.2 Although there is no need to remove the sub-frame from the
vehicle it will be necessary to lower it to gain access to both sides
of the bush housing.
3.3 Remove the rear wheels. To lower the sub-frame remove the four
retaining bolts taking care not to damage the brake hoses. For a
detailed and up to date breakdown of this procedure refer to
the vehicle manufacturer's service instructions, or a
proprietary manual.
© Jack Sealey Limited
DESCRIPTION
FORCE SCREW
REMOVAL PLATE
FLANGE PLATE
COMPRESSOR SLEEVE
FORCE NUT ASSEMBLY
LARGE WASHER
I N S T R U C T I O N S F O R :
BUSH REMOVAL TOOL
(FORD MONDEO 2001)
M O D E L N o :
3.4 To remove the old bush, assemble the tool onto the bush and
subframe as shown in Fig.2. Ensure that the force screw 1 is well
lubricated prior to assembly. Hold the flange nut 3 with a 24mm ring
spanner. Using a ratchet wrench with a 24mm deep socket turn the
nut on the force nut assembly 5 clockwise to drive the bush out of
its housing. Do not use an impact wrench.
3.5 The new bush will be inserted using a suitable adhesive. For this
reason ensure that the bush housing and surrounding area are
thoroughly cleaned and de-greased. Apply the adhesive to the
bush/housing as directed by your maintenance/repair manual.
3.6 To insert the new bush, assemble the tool and bush onto the
subframe as shown in Fig.3. Ensure that the threaded rod 1 is well
lubricated prior to assembly. Hold the hex nut 3 with a 24mm ring
spanner. Using a ratchet wrench with a 24mm deep socket turn
the nut on the force nut assembly 5 clockwise to drive the bush into
the housing.
3.7 Refix the sub-frame and check its alignment according to your
maintenance/repair manual. The adhesive must be allowed to cure
for 24 hours before the vehicle can be driven.
Original Language Version
VSE4778.V2
VSE4778.V2
Fig.2
Fig.3
Issue: 1 - 05/07/13