Leibinger Jet 3 Operating Manual
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Leibinger Jet 3 Operating Manual

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Operating Manual V2.0
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  • Page 1 Operating Manual V2.0 Please keep for future usage!
  • Page 3 3.4 Measures in the event of accidental release (spillage) ........31 4. Technical data ....................32 4.1 Dimensions, weights, connections .............. 32 4.2 Electrical connection values ............... 33 4.3 Ambient conditions .................. 33 4.4 Interfaces, Inputs, Outputs ................ 33 Release R2.0 LEIBINGER JET3...
  • Page 4 Group 1 Table of contents Page 2 4.5 Performance parameter ................33 4.6 Fonts ..................... 34 4.7 Types of writing ..................34 4.8 Font combinations ................... 34 4.9 Function ....................34 4.10 Software ....................35 5. Transport/Start up ..................36 5.1 Transport, storage, shipping ..............
  • Page 5 Group 1 Table of contents Page 3 6.2.4 Drop deflection ................63 6.2.5 Creation of a character ..............63 6.2.6 Summary of the individual procedures ..........64 6.2.7 Example of use ................65 6.3 Safety instructions ................... 65 6.4 Essential operating- and information elements ..........66 6.4.1 Numeric keypad ................
  • Page 6 Group 1 Table of contents Page 4 7.3.1 Basic settings ................121 7.3.1.1 Language and units ..............122 7.3.1.2 Date and time ................124 7.3.1.3 Interval operation (Set interval time) ..........129 7.3.1.4 Interface (Encoder interface) ............130 7.3.1.5 Factory Settings ............... 132 7.3.1.6 IP-Address ................
  • Page 7 Group 1 Table of contents Page 5 7.4.6 Service interval ................169 7.5 Extra (Additional functions) ..............170 7.5.1 Save counter states ................ 170 7.5.2 Test print ..................171 7.5.3 Product counter ................173 7.5.3.1 Product counter settings ............173 7.5.3.2 Stop after x products (Pre-defined print stop) ........
  • Page 8 Group 1 Table of contents Page 6 8.2.3 Creation tools ................219 8.2.4 Formatting tool ................220 8.2.5 Parameter setting tools ..............221 8.2.6 View settings ................. 223 8.3 Job(editor)management ................224 8.3.1 Save job/Save job as ............... 224 8.3.2 Load job to print ................226 8.3.3 Close job editor ................
  • Page 9 Group 1 Table of contents Page 7 8.5.2.6 Speed dependent output ............258 8.5.3 Font parameter values ..............260 8.5.3.1 Print height ................260 8.5.3.2 Font width (Stroke distance) ............261 8.5.3.3 Orientation ................261 8.5.3.4 Printing mode ................262 8.5.4 Date changing parameter ..............
  • Page 10 Group 1 Table of contents Page 8 8.7.4 Shift code ..................300 8.7.4.1 „Shift Code“ tab ............... 300 8.7.4.2 Compile shift times and integrate shift codes ........ 301 8.7.4.3 Remove shift times ..............303 8.7.5 Extern Text ................... 304 8.7.5.1 Extern Text: fixed length ............306 8.7.5.1.1 Extern Text: fixed length –...
  • Page 11 Group 1 Table of contents Page 9 10.3.2 Grounding regulation for print head cleaning ........349 11. Taking out of operation/Dismantling ............. 350 11.1 Taking out of operation ................. 350 11.2 Dismantling/Disposal ................350 12. Appendix ....................351 12.1 Circuit diagrams of the interfaces ............351 12.2 Connection examples of the interfaces ............
  • Page 12 Taking out of operation/Dismantling .......... 350 Appendix ................351 Circuit diagrams of the interfaces ..........351 Connection examples of the interfaces ........354 Encoder guidelines ..............358 Technical drawings ..............362 List of keywords/Index ............365 List of illustrations ..............372 Release R2.0 LEIBINGER JET3...
  • Page 13 Group 1 Publisher Page 11 1.3 Publisher For questions regarding the operation and running of the LEIBINGER JET3 as well as in service case please contact the listed dealer address. Dealer address Paul Leibinger GmbH & Co. KG Marking&Coding Systems Daimlerstraße 14...
  • Page 14 Nevertheless errors cannot be excluded. Consequently no warranty can be assumed for the correctness of the content of this manual and no claims can be asserted against Paul Leibinger GmbH & Co. KG. We shall be grateful for information regarding possible printing errors as well as for suggestions for the further optimisation of the device manual.
  • Page 15 Usage tips 1.5 Introduction We are pleased that you have decided in favour of a LEIBINGER JET3 device and welcome you as one of our customers. You now own a LEIBINGER JET3 device that has been developed and constructed on the basis of many years of experience and using the latest Leibinger technology.
  • Page 16 It is only through the use of inks and solvents from Paul Leibinger GmbH & Co. KG that optimum operating characteristics can be achieved. Should other inks and solvents be used all warranty claims will expire.
  • Page 17 Stick in serial number 1.7 Warranty The warranty conditions for the LEIBINGER JET3 can be seen from the order confirmation. The warranty presupposes that the device or the installation is operated correctly in accordance with the available warranty conditions and any possible additional manuals and descriptions prepared by us.
  • Page 18 Page 16 2. Safety 2.1 Scope of risks The high performance industrial printer LEIBINGER JET3 has been built in accordance with state-of-the-art standards and recognized safety requirements and has been equipped with protective devices. The InkJet-printer works with flammable liquids which are ink and solvent.
  • Page 19 In conjunction with the signal word "Attention", this symbol represents important instructions for the proper use of the machine. Non-compliance with these instructions may lead to machine faults, faults in the surrounding areas or other consequences. Release R2.0 LEIBINGER JET3...
  • Page 20  The device should be only operated outside of explosive areas!  The installation has to be carried out according to the installation instructions of the manufacturer!  Precautions regarding electrostatics have to be carried out! Release R2.0 LEIBINGER JET3...

  • Page 21: Figure 1 Safety Sticker

    Group 2 Safety instructions Page 19 2.4 Safety sticker Figure 1 Safety sticker Release R2.0 LEIBINGER JET3...
  • Page 22 The electrical and electronic components of the high performance printer are under voltage. The device must only be opened by trained personnel or by Leibinger service technicians. Prior to the opening of the device the device must be switched off and the mains plug removed.
  • Page 23 Prior to assembly the place of setting up must be cleaned of dirt and contamination (residue of lubricants etc.). The working place surroundings should be kept clean at all times in order to ensure unrestricted access to the LEIBINGER JET3 device. WARNING Basics –...
  • Page 24 Group 2 Table of contents Page 22 WARNING The inkjet printer does not have a power switch. For maintenance the printer must be disconnected from the mains. Always connect the inkjet printer to an easily accessible outlet in close proximity to the installation site! The printer has to be assimilated to the check list about the regular examinations according to the employers’...
  • Page 25 Open containers must be closed properly at all times and stored upright to prevent leakage. Smoking and open flames are strictly prohibited in areas where ink and solvent are stored. Do not smoke, eat, or consume beverages in the storage and work areas. Release R2.0 LEIBINGER JET3...
  • Page 26 Keep sources of ignition away from the printer!  Always statically discharge the printer and yourself before filling the reservoirs! Simply touch the housing of the printer to discharge the equipment and stand on a grounded surface wearing ESD shoes during filling! Release R2.0 LEIBINGER JET3...

  • Page 27: Figure 2 - Labels For Marking (Ink/Solvent)

    In the following you will find examples for the marking of inks and solvents. Figure 2 Ink and solvent lables Examples: Labels for the marking of inks and solvents. Release R2.0 LEIBINGER JET3...
  • Page 28 CD. Name and address of the person who is authorised to arrange the technical documentation: Volker Teufel, authorised documentation agent, Paul Leibinger GmbH & Co. KG, D-78532 Tuttlingen (Germany) Annotation: The device fulfills the fundamental health and safety requirements of the directive 94/9/EU, but is intended only for use outside of explosive areas.
  • Page 29 Keep sources of heat and sparks as well as open flames well away. Use only spark-free tools. Electrical devices must be protected in accordance with the corresponding standard. Avoid contact with the skin and eyes. Do not inhale vapours and spray mist. Release R2.0 LEIBINGER JET3...
  • Page 30  Secure the accident site.  Tend to the injured person(s).  Comply with instructions!  Do not leave injured person(s) alone!  Additional measures  Instruct the fire department or ambulance personnel.  Turn away curious onlookers. Release R2.0 LEIBINGER JET3...
  • Page 31 Do not give anything orally, place unconscious patients on their side and call a doctor. MISCELLANEOUS In case of doubt or with persistent symptoms call a doctor. Never give anything orally to unconscious patients. Release R2.0 LEIBINGER JET3...
  • Page 32  Close doors.  Follow marked escape routes.  Do not use the elevator!  Comply with instructions!  Additional measures  Attempt to extinguish the fire  Instruct the fire department personnel.  Turn away curious onlookers. Release R2.0 LEIBINGER JET3...
  • Page 33 Restrict and suck up spilled substances with a non-combustible absorbent material (e.g. sand, earth, vermiculite, infusorial earth) and collect in a suitable container for removal. Preferably clean areas with spilled substances with a detergent. Avoid solvents. Release R2.0 LEIBINGER JET3...

  • Page 34: Figure 3 Dimensions

    Length of the print head lead 3 m, as option 6 and 10 m available Weight: 1,5 kg Any fitting position, also for overhead conveyor applications Figure 3 Dimensions 286 mm 486 mm 344 mm 265 mm Protection class: IP 54 (as option: IP 65) Release R2.0 LEIBINGER JET3...
  • Page 35 Character height: approx.  min.: 0,8 mm  max.:16 mm Depending on font, distance of head, nozzle diameter, ink, product surface and type of print head Up to 3200 characters/sec. Printing speed: Up to 6,6 m/sec (10 cpi) Release R2.0 LEIBINGER JET3...
  • Page 36  Automatic, electronic drop control for compen-sation of changing ambient- and operating temperatures  Automatic viscosity control  Splash-free re-filling of ink and solvent during the printing operation Release R2.0 LEIBINGER JET3...
  • Page 37  Programmable batch processing of jobs and bonding of several jobs  „External-Text“ function  Variable text (Data base processing)  Replacements: all date-, time- and counter functions are codable by replacements  Shift operation Release R2.0 LEIBINGER JET3...
  • Page 38 In order to avoid damage during transport the following instructions must be observed. The LEIBINGER JET3 must only be transported in a standing position. It is packed in a cardboard box with special polystyrene inserts for safe dispatch during delivery. Transport of the device must only be made in this packing in order to avoid damage.

  • Page 39: Figure 4 - Movable Underframe (Device Support)

    ATTENTION A place of setting up with sufficient load bearing capacity and stability must be chosen. Prior to assembly the place of setting up must be cleaned of dirt and contamination (residue of lubricants etc.) . Release R2.0 LEIBINGER JET3...
  • Page 40 The LEIBINGER JET3 should be connected to AC voltage 100 - 240 V AC, 50 – 60 Hz with an appropriate plug. The socket should be provided with a clear designation (e.g.: JET3).

  • Page 41: Figure 6 - Grounding Scematic And Grounding Point

    Figure 6 Grounding scematic and grounding point Grounding schematic Ground/earth 1 – Printer cabinet 4 – Grounding line 7 – Grounding symbol-label 2 – Installation 5 – Umbilical 3 – Print head 6 – Grounding point (M6) Release R2.0 LEIBINGER JET3...
  • Page 42 For installation from the bottom it has to be prevented that dirt can enter in the print head. For this a head ventilation is required which can be purchased optionally. Release R2.0 LEIBINGER JET3...

  • Page 43: Figure 7 - Print Head Installation (Example)

    (smaller distances produce better type quality) Note: In general a distance of round about 8-10mm is recommended. For applications with extreme small or large character heights a micro- and macro print head are available optionally. Release R2.0 LEIBINGER JET3...
  • Page 44  The printer is operated in test mode and the ink is just discharged into a service tray (e.g. a Leibinger cleaning station). Without any safety measures the ink in the service tray may be charged up. In order to avoid this critical situation the print head and the service tray have to be connected with a ground cable.
  • Page 45 Service tray Explosion Leibinger Ground cable hazard Cleaning station Connect print head with service tray Electrostatic- sensitive device Cleaning the print head Fire hazard Ground cable Connect print head Explosion with service tray hazard Electrostatic- sensitive device Release R2.0 LEIBINGER JET3...
  • Page 46 (2). ATTENTION The cable tie at the main filter (3) should not be removed!  Remove the transportation protection (cable ties).  Now attach the backplane of the hydraulic cabinet again with the according fixing screws. Release R2.0 LEIBINGER JET3...

  • Page 47: Figure 8 Remove Transportation Safety Devices

    Group 5 Transport/Start up Page 45 Figure 8 Remove transportation safety devices   Remove transportation safety devices 1 – Backplane (Hydraulic cabinet) 2 – Fixing screws 3 – Main filter Release R2.0 LEIBINGER JET3...
  • Page 48 The reservoir tanks and the sealing cap are color-coded and labelled to avoid any mistakes in filling. Additionally the sealing caps are marked with the ink-no. or solvent-no. which are admissible for the device. For correct handling the LEIBINGER re-filling system allows an odor- and splash free refilling of the consumables. Release R2.0...
  • Page 49  Take out the empty refill bottle. The closing valve of the reservoir tank will be closed automatically.  Finally close the reservoir tank and empty refill bottle carefully with the srew caps. ATTENTION The reservoir tanks as well as the empty refill bottles have to be closed carefully after filling. Release R2.0 LEIBINGER JET3...

  • Page 50: Figure 9 - Reservoir Tank And Re-Filling Process

    Marking of the admissible solvent (Example) ink (Example) 1 – Reservoir tank unit 4 – Reservoir tank „Solvent“ 2 – Hinged cover lid 5 – Refill bottle „Solvent “ 3 – Reservoir tank „Ink“ 6 – Refill bottle seal Release R2.0 LEIBINGER JET3...

  • Page 51: Figure 10 Filling Routine (Step 1)

    1 – TFT-Touch-Display 5 – Tab <Spec. func. /Tools> 2 – Message <Initialization> 6 – Button <Fill up Routine> 3 – Message <Emergency Shutdown 7 – Message <Fill up Routine> 4 – Button <OK> 8 – Button <next> Release R2.0 LEIBINGER JET3...
  • Page 52 During the process the message <Bleeding> (4) is displayed. The bleeding takes between 1 – 5 min. The process can be canceled by pressing the button <Cancel> (5).  Now the printer is ready to operate. Release R2.0 LEIBINGER JET3...

  • Page 53: Figure 11 Filling Routine (Step 2)

    15 – Message <Bleeding> 12 – Message <Hydraulic control> 16 – Button <Cancel> 5.4.4 Setting of the external print head ventilation (optional equipment) Before commissioning the high performance printer, the unit's pressure system must be set. Release R2.0 LEIBINGER JET3...

  • Page 54: Figure 12 - Setting Of The Pressure Regulator

     There will be no warning in case the permanent compressed air supply fails!  Operation is only permissible with dry, oil-free and filtered compressed air (Filtering 8 m) The use of otherwise prepared compressed air can lead to damage and malfunctions! Release R2.0 LEIBINGER JET3...

  • Page 55: Figure 13 Interfaces

    The Ethernet-connection is implemented with a sturdy M12D coded socket and is designed for high transfer rates and long cable lengths. It provides the networking of several devices in multi-head applications. The data exchange happens via the „LEIBINGER JET3-interface protocol“. Plug assignment: Pin connection: Pin No Designation Pin No.
  • Page 56 Input resistance 6,8 kOhm INFORMATION You will find a circuit diagram of the interface in the appendix of this manual! All 24V inputs which are designated with (1) are protected by a self-reset fuse with 700 mA. Release R2.0 LEIBINGER JET3...
  • Page 57 JET3 under Settings  Basic Settings  Encoder Interface. You will find a circuit diagram of the interface in the manual appendix! All 24V inputs which are designated with (1) are protected by a self-reset fuse with 700 mA. Release R2.0 LEIBINGER JET3...
  • Page 58 +Jobselect 4 +Jobselect 5 +Jobselect 6 +Jobselect 7 +Jobselect 8 +Jobselect 9 GND Jobselect 0-9 GND Input 0-5 +Input 0 +Input 1 +Input 2 +Input 3 +Input 4 +Input 5 +Power ON GND Power On GND 24V Release R2.0 LEIBINGER JET3...
  • Page 59 All 24V inputs which are designated with (1) are protected by a self-reset fuse with 700 mA. For a change of the Jobselect inputs it has to be carried out within the duration of bounce, that means only after termination of this period of time the new Jobselect No. is validated. Release R2.0 LEIBINGER JET3...
  • Page 60 All 24V inputs which are designated with (1) are protected by a self-reset fuse with 700mA, that means the sum of all output currents which are supplied of this 24V should not exceed 700mA. Depending on the set function. Release R2.0 LEIBINGER JET3...
  • Page 61 The function allocations of the outputs is carried out with the software of the JET3 in the menu Settings  I/O-Settings  Outputs. You will find a circuit diagram of the interface in the manual appendix! Release R2.0 LEIBINGER JET3...
  • Page 62 With a bar code scanner connected to the RS 232 interface of the JET3 there are further options available. Please see the following chapters for details: 8.7.5 Extern Text Plug assignment: Pin connection: Designation Designation +V (+5V) Data + Data - Release R2.0 LEIBINGER JET3...

  • Page 63: Figure 14 - Equipment Configuration/General View

    6. Operation 6.1 Construction/Structure of the device The high-performance LEIBINGER JET3 is manufactured of a solid two parts stainless steel cabinet. Due to the two parts construction you will get a thermal separation between the hydraulic- and electronic section. The device consists of the following main components.
  • Page 64 A (please see the following figure “Creation of a character”) from the jet. The oscillations are created with an oscillatory system that is excited by a Piezo oscillator. Release R2.0 LEIBINGER JET3...
  • Page 65 The controller (CPU) of the printer calculates the values which are required for the generation of charging voltages of the single characters. Release R2.0 LEIBINGER JET3...

  • Page 66: Figure 15 Character Creation Process

    Character height created by drop deflection Character „E“ build with a 7 x 5 matrix Rel. movement direction of the description area Drop brake-off point Gutter Deflector plate Charge electrode with deflector electrode Nozzle (jet) Oscillator Release R2.0 LEIBINGER JET3...

  • Page 67: Figure 16 - Example Of Use

     Inflammable! Combustible gases and liquids cause serious burns. Sources of ignition must be kept away from the print head!  Ink escapes from the head aperture. Spraying of ink into the eyes can cause blindness. Eye protection is necessary! Release R2.0 LEIBINGER JET3...

  • Page 68: Figure 17 Design Main Menu

    Group 6 Operation – Elements and procedures Page 66 6.4 Essential operating- and information elements This chapter describes the essential operating- and information elements of the LEIBINGER JET3 main menu. Figure 17 Design main menu Password Active: Level 1 1 – Title bar 7 –...
  • Page 69 Job selection menu opens. Test-print function Special appliance for a fast print control and troubleshooting Hydraulic/Printhead test and maintenance menu Data Logging Login Explorer Data file manager to import jobs, graphics and fonts Info System information menu opens Release R2.0 LEIBINGER JET3...

  • Page 70: Figure 18 - Status Field

    Change Production counter as well as in the chapter Production counter!  Status field <General> (7): In this field the current time, date, the status of the head cover and the ink supply are displayed. Release R2.0 LEIBINGER JET3...

  • Page 71: Figure 19 Status Field

    With the buttons <Opening nozzle> (3) and <Closing nozzle> (4) you can open or close the nozzle. The executable button is backgrounded blue-grey. Figure 19 Status field <Nozzle> 1 – Status report 3 – Button <Opening nozzle> 2 – Visualization field 4 – Button <Closing nozzle> Release R2.0 LEIBINGER JET3...

  • Page 72: Figure 20 Status Traffic Light

     Button <Off> (10): With this button you can switch off the device. INFORMATION You will find further information also in the chapter Switch off device! Release R2.0 LEIBINGER JET3...
  • Page 73  Button <Printstop> (12): The released print job is stopped with this button. If a print stop is activated, the button is displayed backlighted. = Print stop inactive = Print stop active (current print job is stopped or no job for processing is released) Release R2.0 LEIBINGER JET3...

  • Page 74: Figure 21 Numeric Keypad Design

    With the <> key (5) you can shift the current cursor position by one digit to the left. With the <Return > key (6) you can take over the input and the Numeric keypad closes. Release R2.0 LEIBINGER JET3...

  • Page 75: Figure 22 Keyboard Design

    Operation – Elements and procedures Page 73 6.4.2 Keyboard Figure 22 Keyboard design Standard characters Special characters (expanded font) Caps Lock/Standard characters Caps Lock/ Special characters (expanded font) 1 –Button <Return> 3 – Button<Caps Lock> 2 –Button <Special characters> Release R2.0 LEIBINGER JET3...
  • Page 76 With the button <Special characters> (2) you can change between the standard characters and the special characters. 6.5 Basic operating processes This paragraph describes the basic operating processes of the LEIBINGER JET3. 6.5.1 General The complete control of the JET3 can be carried out with a connected PC-mouse or directly with the TFT-Touch-Display.

  • Page 77: Figure 23 Initialization Process

     During the process the message <Bleeding> (4) is displayed. The bleeding takes between 1 – 5 min. The process can be canceled by pressing the button <Cancel> (5). Note: For starting the device the job which has been used at last will be loaded automatically. Release R2.0 LEIBINGER JET3...

  • Page 78: Figure 24 - Switch-On Procedure Without Password Protec

    Group 6 Operation – Elements and procedures Page 76 Figure 24 Switch-on procedure without password protection 1 – TFT-Touch-Display 4 – Message <Bleeding> 2 – Message <Initialization > 5 – Button <Cancel> 3 – Main menu Release R2.0 LEIBINGER JET3...
  • Page 79 The login can be also carried out without a password. In this case only several basic functions of the device are available for the user. In this case the last active password level is logged-in. You will find further information in the chapter Password protection! Release R2.0 LEIBINGER JET3...

  • Page 80: Figure 25 - Switch-On Procedure With Password Protec

    2 – Message <Initialization> 8 – Keyboard field 3 – Main menu 9 – Button <Enter> 4 – Message <Bleeding> 10 – Button <Login> 5 – Button <Cancel> 11 – Password level display 6 – Dialog field <Current login> Release R2.0 LEIBINGER JET3...

  • Page 81: Figure 26 - Reset Product Counter

     Select the desired product counter no. 1 by pressing the corresponding <Tab> (6) in the dialog box.  Confirm the reset of the counter again by pressing on the button <Reset> (7) or cancel the process with the button<Cancel> (8). Release R2.0 LEIBINGER JET3...
  • Page 82 You will find further information also in the chapter Reset product counter as well as in the chapter Product counter!  Confirm the change of values by pressing on the button <Set> (9) or cancel the process with the button <Cancel> (10). Release R2.0 LEIBINGER JET3...

  • Page 83: Figure 27- Change Product Counter (Change Value)

    2 – Message <Safety query> 7 – Counter display field 3 – Button <OK> 8 – Number keypad 4 – Button <Cancel> 9 – Button <Set> 5 – Window <Product counter settings> 10 – Button <Cancel> Release R2.0 LEIBINGER JET3...

  • Page 84: Figure 28 Switch-Off Procedure

    Comment: If the nozzle is still open during the turn-off procedure, it will be closed automatically. INFORMATION Turning off the device is only possible after a print stop has been carried out! After turning off you have to wait approx. 5 sec. to turn on the device again. Release R2.0 LEIBINGER JET3...
  • Page 85 The command is carried out by clicking on a button. Menu entry: The command is carried out by clicking on a menu entry. Direct button: Special button (Icon) that works as a shortcut to open a dialog box directly instead of using the menu structure. Release R2.0 LEIBINGER JET3...

  • Page 86: Figure 29 - Menu Layout 1

    1 – Menu bar 6 – Option in drop-down menu 2 – Direct button (Icon) 7 – Drop-down menu 3 – Submenu 8 – Status indicators 4 – Title bar 9 – Buttons 5 – Command in drop-down menu Release R2.0 LEIBINGER JET3...

  • Page 87: Figure 30 - Menu Layout 2

    11 – Enabled button 18 – Arrow keys, display field, indicator 12 – Disabled button 19 – Drop-down list (activated) 13 – Activated button 20 – Check boxes 14 – Title bar dialog box 21 – Tab bar Release R2.0 LEIBINGER JET3...

  • Page 88: Figure 31 - Reset-Switch (Hardware Reset)

    Do not use any tools for the hardware reset. Inpropre use of sharp or metallic tools may cause short circuits or other damages to the circuit board! A safe way to perform a hardware reset is to unplug the printerfor a few seconds! Release R2.0 LEIBINGER JET3...
  • Page 89 The device turns on automatically irrespectively of the ambient conditions! The integrated interval function activates the LEIBINGER JET3 automatically in the on-state according to the times which have been set under the option <Interval> (“Settings  Basic Settings  Interval“).
  • Page 90  There will be no warning in case the permanent compressed air supply fails!  Operation is only permissible with dry, oil-free and filtered compressed air (Filtering 8 m) The use of otherwise prepared compressed air can lead to damage and malfunctions! Release R2.0 LEIBINGER JET3...

  • Page 91: Figure 32 - Assembly Of The External Print Head Ventilation

    4 – Throttle valve for the head ventilation 2.1 – adjusting knob 5 – Throttle valve for the housing ventil. 2.2 – manometer 6 – Hose for the print head ventilation 2.3 – Condensate container (cartridge) 7 – Hose for the housing ventilation Release R2.0 LEIBINGER JET3...
  • Page 92 7. Data entry/Programming 7.1 General Data which should be printed by the LEIBINGER JET3 can be entered, called, changed and saved with several input devices, e.g. TFT-Touch display, mouse etc.. The printer can also be programed and controlled with the (RS232/Ethernet) per external software (according to the Leibinger interface protocol for the LJ3).

  • Page 93: Figure 33 - Menu Job(Administration)

    7 – Option <Open Joblist to edit> 3 – Option <Open Job to edit> 8 – Option <Edit current Joblist> 4 – Option <Edit current Job> 9 – Option <Load Joblist to print> 5 – Option <Load Job to print> Release R2.0 LEIBINGER JET3...
  • Page 94  You will find further information regarding the memory process in the group Jobeditor in the chapter 8.3.1 Save job/Save job as.  You will find further information regarding the operation of the job editor in the group Jobeditor. Release R2.0 LEIBINGER JET3...
  • Page 95  You will find further information regarding the memory process in the group Jobeditor in the chapter Save job/Save job as.  You will find further information regarding the operation of the job editor in the group Jobeditor. Release R2.0 LEIBINGER JET3...
  • Page 96 10 – Display <Job preview> 4 – Window<Job edit> 11 – Button<Cancel> 5 – Selection field <Job list> 12 – Button <Edit> 6 – Drop-down list <Search in> 13 – Menu <Job editor> 7 – Display <Filename> 14 – Button<Close> Release R2.0 LEIBINGER JET3...
  • Page 97  You will find further information regarding the memory process in the group Jobeditor in the chapter Save job/Save job as.  You will find further information regarding the operation of the job editor in the group Jobeditor. Release R2.0 LEIBINGER JET3...
  • Page 98 12 – Button <Load> 5 – Selection field <Job list> 13 – Message <Change print job> 6 – Drop-down list <Search in> 14 – Button <OK> 7 – Display <Filename> 15 – Button <Cancel> 8 – Selected job Release R2.0 LEIBINGER JET3...
  • Page 99 The addressing is done in binary form through the digital inputs of connector X4. Details about connector X4 can be found in the addendum. With each <PrintGo> signal the currently addressed print job will be printed. Release R2.0 LEIBINGER JET3...
  • Page 100 7 – Column job <Input No> (address) 17 – Tab <Job organisator> 8 – Job list display 18 – Settings <Distance> from ref. point 9 – <Cancel> button 19 – Column <Distance> from ref. point 10 – <OK> button Release R2.0 LEIBINGER JET3...
  • Page 101 Should not be used while creating a new job list. This function should only be used during job list editing. <Close joblist creator> (5) Closes the dialog box. If the current job was not already saved a message box will ask for saving. Release R2.0 LEIBINGER JET3...
  • Page 102 Printstyle (14) <Print height> (15) The setting defines the distances between the drops and therefore the print height. <Orientation> (16) All printing objects can be rotated by 180°. <mirrored> (17) All printing objects will be mirrored. Release R2.0 LEIBINGER JET3...
  • Page 103 /exceeded. The assigned output switches back to low level when the speed falls 10% below the set speed. Please see chapter Speed dependent output for details. <lock backward> (33) With this option ticked-off backward movements of an external encoder will be ignored. Release R2.0 LEIBINGER JET3...
  • Page 104 Group 7 Table of contents Page 102 Date Change Parameter (34) <Date Change Offset> (35) There can be defined a date change offset with a maximum of 23 hours and 59 minutes. The offset can be defined as positive or negative offset.
  • Page 105 Group 7 Table of contents Page 103 Figure 39 Menu bar Job list creator 18,19 1 – Menu bar <Joblist Creator> 17 – Checkbox <mirrored> 1a – Drop-down menu <Joblist> 18 – Button <OK> 1b – Drop-down menu <Edit> 19 – Button <Cancel> 1c –...
  • Page 106 <Input No> (4). 4. Fill the following rows in the job list display with the two remaining print jobs (4). 5. Enter the following settings in the <Joblist settings> (5-8): Release R2.0 LEIBINGER JET3...
  • Page 107 13. Apply the address of the print job at the fifth position of the job list to the X4 connector (decimal=5; 10-bit binary=0000000101 (13). 14. With the next <PrintGo> signal the addressed print job will be printed. Release R2.0 LEIBINGER JET3...
  • Page 108  An empty address will be ignored. The last addressed print job will remain in the print storage.  The WYSIWYG preview of the main window always shows the print job that will be printed with the next <PrintGo> signal (14). Release R2.0 LEIBINGER JET3...
  • Page 109 Page 107 Figure 40 Extern Joblist Example 1: Extern Jobselect Address Job list with column the imported print jobs JL file name current address Details Print preview: This content will be printed with the next PrintGo signal. Release R2.0 LEIBINGER JET3...
  • Page 110 70 mm (11). 6. Apply the address of the print job at the fifth position of the job list to the X4 connector (decimal=5; 10-bit binary=0000000101 (12). Release R2.0 LEIBINGER JET3...
  • Page 111  The <PrintGo delay> is the distance between the PrintGo signal and the start of the print out.  <PrintGo delay> and <PrintGo distance> have no effects on distances between two print jobs of the job list but only on distances within a print job. Release R2.0 LEIBINGER JET3...
  • Page 112 Group 7 Data/Programming Page 110 Figure 41 Extern Job select Example 2: Extern Jobselect with distances Address list column print jobs Release R2.0 LEIBINGER JET3...
  • Page 113 4. Define the number of repetitions for the selected job (3). 5. Fill the job list display with the 4 remaining print jobs (4) and assign the required repetitions to each job (4). 6. Enter the following settings in the <Joblist settings> (5-8): Release R2.0 LEIBINGER JET3...
  • Page 114 13. With the next <PrintGo> signal the fourth print job of the job list will be printed. There are three repetitions defined, therefore there will be four more print outs with the next four PrintGo signals. The <PrintGo delay> for each printed job is 20 mm (13). Release R2.0 LEIBINGER JET3...
  • Page 115  A <PrintGo delay> can be defined within each print job separately.  The WYSIWYG preview of the main window always shows the print job that will be printed with the next <PrintGo> signal (14). Release R2.0 LEIBINGER JET3...
  • Page 116 Extern Joblist Example 3: Batchjob Job list with number the imported Number print jobs repetitions Selected Assigned number of repetitions JL file name current job nr. Details Print preview: This content will be printed with the next PrintGo signal. Release R2.0 LEIBINGER JET3...
  • Page 117 <PrintGo distance> for the job list and the number of repetitions of the job list are shown in the table below: Job list parameters Print Distance [mm] <PrintGo distance> <PrintGo repetition> job job list [mm] list Job1 Job2 Job3 Complete job list 1 print out 1 repetition Release R2.0 LEIBINGER JET3...
  • Page 118 4. Assign the distance for the print job (3). 5. Fill the job list display with the two remaining print jobs (4) and assign the required distances to each job (4). 6. Enter the following settings in the <Joblist settings> (5-8): Release R2.0 LEIBINGER JET3...
  • Page 119 150 mm and there shall be one repetition. Therefore all three jobs on job list will be printed again in the same matter as described in points 9-11. The repetition will start 150 mm from the reference point (13). 14. The task is finished. Release R2.0 LEIBINGER JET3...
  • Page 120  The WYSIWYG preview of the main window always shows the print job that will be printed with the next <PrintGo> signal (14). Release R2.0 LEIBINGER JET3...
  • Page 121 Extern Joblist Example 4: Job organisator Job list with number the imported Distances print jobs Selected Assigned distances JL file name current address Details Print preview: This content will be printed with the next PrintGo signal. Release R2.0 LEIBINGER JET3...
  • Page 122  Password settings  Password active Figure 44 1 – Button <Settings> 4 – Option <I/O Settings> 2 – Option <Basic Settings> 5 – Option <Password Settings> 3 – Option <Hydraulic Settings> 6 – Option <Password active> Release R2.0 LEIBINGER JET3...
  • Page 123 With the <OK> button (5) all settings and chages are saved and the dialog box will be closed. Figure 45 Menu basic settings 1 – Drop-down menu <Settings> 4 – Tab bar with tab captions 2 – Option <Basic Settings> 5 – Button <OK> 3 – Dialog box <Basic Settings> Release R2.0 LEIBINGER JET3...
  • Page 124 Note: The function is also helpful to simplify the communication (e.g. in case of service) with the dealer or the LEIBINGER service-hotline because English language can be generally selected irrespectively of the installed language package.
  • Page 125  Press on the tab <Language/Unit> (2) to select the tab.  Press on the arrow key of the drop-down list <Measuring unit> (3). The drop- down list opens for selection.  Now select the requested measuring unit. Release R2.0 LEIBINGER JET3...
  • Page 126  Select the requested date. The calendar will be automatically closed and the selected date is taken over. Figure 48 Set date 1 – Dialog box <Basic Settings> 3 – Drop-down list <Date> 2 – Tab <Date/Time> 4 – Calendar Release R2.0 LEIBINGER JET3...
  • Page 127 1 – Dialog box <Basic Settings> 6 – Button <No> 2 – Tab <Date/Time> 7 – Button <Yes> 3 – Drop-down list <Date format> 8 – Bootmanager 4 – Button <OK> 9 – Progress indicator (Bootmanager) 5 – Security query Release R2.0 LEIBINGER JET3...
  • Page 128  Now the device will be shut down automatically and will be rebooted again.  The LEIBINGER JET3 will be shut down and the bootmanager (8) is started. The progress of the initialization is displayed by a bar. After finishing the process the device is switched to the standby-mode (display is dark) and the JET3 is now ready for operation again.
  • Page 129  With the two <Arrow keys> (5) you can increase or reduce the values of the blocks wich are each marked.  To define the time zone press on the drop-down list <Time zone> (6). The Drop-down list opens for selection.  Now select the requested time zone. Release R2.0 LEIBINGER JET3...
  • Page 130  in the checkbox. Figure 51 Automatic clock change (Summer-/Wintertime) Automatic change is switched off Automatic change is switched on 1 – Dialog box <Basic Settings> 3 – Checkbox <Summer-/Wintertime> 2 – Tab <Date/Time> Release R2.0 LEIBINGER JET3...
  • Page 131 7.3.1.3 Interval operation (Set interval time) The mode <Interval operation> enables the input of start- and end times when the LEIBINGER JET3 turns on or off automatically (e.g. 10.20 pm, the device turns on / 10.40 pm, the device turns off) to circulate the ink.
  • Page 132 Bounce time delay: Describes a predefined safety time. That means if an input is switched, the signal will be only valid after this safety time. At the LEIBINGER JET3 you can switch on or off this safety time. Bounce time delay...
  • Page 133 2 –Tab < Interfaces> 4 – Checkbox <Bounce time delay off> Pos. Interface Describtion RS422 5V / 4 Signals (A, Ā, B, B) 5V TTL / 2 Signals (A, B) 24V / 2 Signals (A, B) Release R2.0 LEIBINGER JET3...
  • Page 134 Reset device to factory settings 1 – Dialog box <Basic Settings> 5 – Button <Cancel> 2 –Tab <Factory Settings> 6 – Button <OK> 3 –Button <Reset> 7 – Message <Restart> 4 – Safety query <Continue> 8 – Button <OK> Release R2.0 LEIBINGER JET3...
  • Page 135 7.3.1.6 IP-Address With the tab <IP-Address> you can carry out the addressing of the device. If the LEIBINGER JET3 will be integrated in a network which is based on an internet protocol, an IP-address has to be assigned to the device.
  • Page 136 If you would like to work with the additional software „Remote Control“ you have to transfer the MAC-address to the company Leibinger first to calculate a valid licence key for the specific printer. Release R2.0...
  • Page 137 Page 135 7.3.1.7.1 Display MAC address If you would like to work with the optional software “Remote Control” you have to transfer the MAC-address to the company Leibinger first to calculate a valid licence key for the device. Proceeding:  Press on the tab <Remote screen> (2) to select the tab.
  • Page 138 The status of the licence key is shown on the accordant display field (3). Additional information Display color Description Key-Code is missing None or wrong licence key has been or wrong! entered. Key-Code is correct! green Licence key is correct. Release R2.0 LEIBINGER JET3...
  • Page 139 4.1 – Licence key <1. block> 2 – Tab <Remote screen> 4.2 – Licence key <2. block> 3 – Display field <Licence key status> 5 – Keyboard field 4 – Setting field <Licence key> 6 – Button <Set> Release R2.0 LEIBINGER JET3...
  • Page 140 (4) all inputs are deleted and a key can be entered again. 3. Input of the Host PC IP-address (Step 3): That a connection between the LEIBINGER JET3 and the connected PC can be realized, it is necessary to register its IP-address.
  • Page 141 Remote control: Set Host PC IP-address 1 – Dialog box <Basic Settings> 4 – Address block (Example) 2 – Tab <Remote screen> 5 – Button <OK> 3 – Setting field <Host PC IP-Address> 6 – Numeric keypad Release R2.0 LEIBINGER JET3...
  • Page 142 Page 140 7.3.2 Password settings and user authorizations The LEIBINGER JET3 offers different access levels which are protected by passwords from faulty operation or non-authorized access. Five levels of access authorization are available. For each level any functions can be enabled or blocked to apply access rights for e.g.
  • Page 143 8 – Button <OK> 4 – Tab bar 9 – Button <Cancel> 5 – Drop-down list <Level> Proceeding:  Press the button <Settings> (1) and the option <Password Settings> (2).  The menu <Password Settings> (3) is faded in. Release R2.0 LEIBINGER JET3...
  • Page 144 You will find further information regarding the operation with keyboard in the chapter Keyboard!  Enter the password „Leibinger“. The input is displayed in the input field <Password> (1).  Press the button <Enter> (3) of the keyboard field to finish the input.
  • Page 145 If this is not possible, a safety message <Access authorisation> (see picture „Password level display and safety messages“) is faded in by calling up a function for which the active level has no access authorisation. Release R2.0 LEIBINGER JET3...
  • Page 146 1.3 Publisher. 7.3.3 Password protection (Password query) If the password protection LEIBINGER JET3 is activated a password enquiry is carried out for every start of the device. Further more the function <Login> in the menu „Extra“ is activated. With this function an user can login during the operation to e.g.
  • Page 147 1 – Button <Settings> 2 – Option <Password protection activated > INFORMATION You will find further information regarding login/logout and switching on the device in the chapter Login and in the chapter Switching on with password protection! Release R2.0 LEIBINGER JET3...
  • Page 148 The button <Cancel> (6) closes the dialog box without taking over the carried out changes. Figure 65 Dialog box I/O Settings 1 – Button <Settings> 4 – Tabs 2 – Option <I/O Settings> 5 – Button <OK> 3 – Dialog box <I/O Settings> 6 – Button <Cancel> Release R2.0 LEIBINGER JET3...
  • Page 149 You will find further information in the chapter Interface X4 (Inputs)! Figure 66 Assign functions to digital inputs 1 – Dialog box <I/O Settings> 3 – Drop-down list <X4.9> 2 – Tab <Inputs> 4 – Pin designation Release R2.0 LEIBINGER JET3...
  • Page 150 You will find further information also in the chapter Interface X3 (Outputs)! Figure 67 Assign functions and messages to digital outputs 1 – Dialog box <I/O Settings> 3 – Drop-down list <X3.9> 2 – Tab <Outputs> 4 – Pin designation Release R2.0 LEIBINGER JET3...
  • Page 151 1 – Button <ServiceFunctions> 5 – Option <Data Looging (Protocol file)> 2 – Option <I/O Test> 6 – Option <Service Interval> 3 – Option <Hydraulic> 7 – Option <Error Format> 4 – Option <Printhead> 8 – Option <Remote Control> Release R2.0 LEIBINGER JET3...
  • Page 152 Figure 69 I/O-Signal test 1 – Button <ServiceFunctions> 4 – Status display <I/O active/inactive> 2 – Option <I/O-Test> 5 – Button <Close> 3 – Dialog box <I/O-Signals> The button <Close> (5) closes the dialog box. Release R2.0 LEIBINGER JET3...
  • Page 153 (activated) they will be deactivated again. 7.4.2 Hydraulic-/Printhead – and special functions SERVICE WORK AND SPECIAL FUNCTIONS This work must only be carried out by trained personnel or by Leibinger service technicians! By pressing the direct button [icon] <Service> (1) or with the options <Printhead>...
  • Page 154 8 – Tab bar 3 – Option <Printhead> 9 – Message <Close dialog box> 4 – Option <Hydraulic> 10 – Button <OK> 5 – Dialog box <Hydraulic/Printh. Test> 11 – Button <Cancel> 6 – Button <Emergency Off> Release R2.0 LEIBINGER JET3...
  • Page 155 The nozzle seal will be closed automatically and head impurities are therefore prevented. By pressing the button <Ink-Flow-Sensor active> (1) the jet monitoring is turned on or off. An activated jet monitoring is designated by a on the button. Release R2.0 LEIBINGER JET3...
  • Page 156 The signal which is pending at the interface is only analyzed by the JET3 if the function <Extern Ink on/off active> (4) is turned on. If the function is activated, it is shown by a on the display. Release R2.0 LEIBINGER JET3...
  • Page 157 7.4.3.5 Jet adjustment DANGER Dangerous voltage exists in the print head! The jet adjustment can only be carried out by authorized staff or Leibinger service technicians! WARNING Risk of fire and injury!  Inflammable! Combustible gases and liquids cause serious burns.
  • Page 158 6 – Option <Printhead> 2 – Message <Initialization> 7 – Direct button (Icon) <Service> 3 – Main menu 8 – Tab <Printhead> 4 – Message <Bleeding> 9 – Tab <Printhead> 5 – Button <ServiceFunctions> 10 – Button <Ink-Flow-Sensor active> Release R2.0 LEIBINGER JET3...
  • Page 159 (15) and in the deflection plates in this way that the ink jet is parallel and flush with the left angle of the charging tunnel. Note: Line of sight from the nozzle to the gutter tube. Release R2.0 LEIBINGER JET3...
  • Page 160 For the optical evaluation of the jet position it is important that the angle of view is exactly adjusted vertically from above via the charging tunnel and ink jet to exclude parallax errors as far as possible. Release R2.0 LEIBINGER JET3...
  • Page 161 Right gutter tube angle 13.2 Left gutter tube angle 11 – Head cover 13.1 – Upper setting screw 12 – Button <Jet Adjust> 13.2 – Lateral setting screw 13 – Setting screw (2x) 14 – Gutter tube Release R2.0 LEIBINGER JET3...
  • Page 162 Jet adjustment (Step 3) Setting position Left angle of charging tunnel Target result End position 15 – Charging tunnel 17 – Holding screw of the fixing plate (5x) 16 – Deflection plates 18 – Arrow key <Open nozzle> Release R2.0 LEIBINGER JET3...
  • Page 163  Close the dialog box with the button <Close> (21). Figure 75 Jet adjustment (Step 4) Monitoring turned on Monitoring turned off 19 – Arrow key <Close nozzle> 21 – Button <Close> 20 – Button <Ink-Flow-Sensor active> Release R2.0 LEIBINGER JET3...
  • Page 164 ATTENTION By adding solvent the ink can be diluted too strong. Therefore this function should only be carried out by qualified personnel. Release R2.0 LEIBINGER JET3...
  • Page 165 Group 7 Data/Programming Page 163 Figure 76 Constant bleed 1 – Button <Constant Bleed> 3 – Button <Stop> 2 – Message <Constant Bleed> 4 – Button <Add Solv.> Release R2.0 LEIBINGER JET3...
  • Page 166 By adding solvent the ink can be diluted too strong. Therefore this function should only be carried out by qualified personnel. Figure 77 Ink-/Solvent delivery 1 – Button <Mix only Ink> 3 – Message <Delivery …..> 2 – Button <Mix only Solvent> 4 – Button <Stop> Release R2.0 LEIBINGER JET3...
  • Page 167 By pressing the button <Ignore error messages- and warnings> the function is turned on or off. If the function is activated, it is marked by a on the display. Release R2.0 LEIBINGER JET3...
  • Page 168 1 – Button <ServiceFunctions> 6 – Button <Export> 2 – Option <Data Logging> 7 – Display <Error Messages> 3 – Direct button (Icon) 8 – Button <Refresh> 4 – Window <Data Logging> 9 – Button <Close> 5 – Display<History> Release R2.0 LEIBINGER JET3...
  • Page 169  Finally confirm the message with the button <OK> (6). Note: If no storage medium (memory device) is connected, the message (7) is faded in. Confirm the message with the button <OK> (8). Connect a memory device and repeat the complete process. Release R2.0 LEIBINGER JET3...
  • Page 170 1 – USB-connection 5 – Message <Log file saved> 2 – SD-Card Slot 6 – Button <OK> 3 – Button <Export> 7 – Message <Insert storage medium> 4 – Message <Export is running…> 8 – Button <OK> Release R2.0 LEIBINGER JET3...
  • Page 171 5 – Display<Total operation hours> 2 – Option <Service Interval> 6 – Display <Operation hours since> 3 – Display window <Service> 7 – Display <Total print counter> 4 – Display <Date of inspection> 8 – Button <OK> Release R2.0 LEIBINGER JET3...
  • Page 172  Press the button <Extra> (1) and the option <Save Counters> (2).  The function is activated or deactivated depending on the existing state. Figure 81 Save counter states Function activated 1 – Button <Extra> 2 – Option <Save Counters> Release R2.0 LEIBINGER JET3...
  • Page 173 1 – Button <Extra> 5 – Button <OK> 2 – Option <Test Print> 6 – Button <Cancel> 3 – Direct button (Icon) 7 – Execution report 4 – Message <Safety query> 8 – Button <OK> Release R2.0 LEIBINGER JET3...
  • Page 174 <Cancel> (6).  A message (7), that the test print-job is loaded is faded in.  Confirm the message with the button <OK> (8). The job is now loaded and can be started for printing. Release R2.0 LEIBINGER JET3...
  • Page 175 Proceeding (see figure 84 and 85)  Press the option <Product Counter Settings> (2).  The window <Product Counter Settings> is displayed. Depending on how many product counters are defined (1 or 2) (6) you can see 1 or two tabs. Release R2.0 LEIBINGER JET3...
  • Page 176 Group 7 Table of contents Page 174 1. Reset counter (figure 84)  Press the button <Reset> (4) to reset the counter or cancel the process with the button <Cancel> (6).  If there are 2 product counters defined each of them has to be reset separately. Note: The resetting happens without a further safety query.
  • Page 177 Group 7 Table of contents Page 175 2. Change counter value (figure 85)  Change the value of the counter with the arrow keys (7). The value of the counter is increased or reduced in single steps by pressing the accordant buttons.
  • Page 178 Group 7 Table of contents Page 176 Figure 85 Product Counter Settings Select Product Counter Settings / 1 or 2 product counters Settings for 1 product counter Settings for 2 product counters Set one product counter Set two product counters The counter can either be set with the The counters can either be set with the arrow keys or with the virtual keyboard.
  • Page 179 7.5.3.2 Stop after x products (Pre-defined print stop) With the option <Stop after x Products> the amount of prints will be defined after the LEIBINGER JET3 should release an automatic print stop. If a print stop has been pre-defined the value is displayed in the status field <Production Counter>...
  • Page 180 3 – Window <Stop at x Produts> 8 – Button <Cancel> 4 – Arrow keys 9 – Sta. field <Prod. Counter> 1 counter 5 – Counter display field 10 – Sta. field <Prod. Counter> 2 counter Release R2.0 LEIBINGER JET3...
  • Page 181 Example: job counter 1 – Dialog box <Product Counter> 4 – Button <OK> 2 – Option <Reset all Job Counters> 5 – Button <Cancel> 3 – Message <Safety query> ATTENTION The reset of the job counter is irrevocably! Release R2.0 LEIBINGER JET3...
  • Page 182 2 – Option <Login> 7 – Button <Login> 3 – Direct button (Icon) 8 – Button <Logout> 4 – Dialog field <Current login> 9 – Button <Cancel> 5 – Title bar with user display 10 – Keyboard field Release R2.0 LEIBINGER JET3...
  • Page 183 With the button <Login> (7) the login is carried out after entering the password. With the button <Logout> (8) the current user is logged out. With the button <Cancel> (9) the dialog field is closed without carrying out an user change or logout. Release R2.0 LEIBINGER JET3...
  • Page 184  Now press the button <Login> (4) to carry out the login process. The dialog field is closed and the new user is logged in. Figure 89 Login (Login user/change user) 1 – Input field <Password> 3 – Button <Enter> 2 – Keyboard field 4 – Button <Login> Release R2.0 LEIBINGER JET3...
  • Page 185 Dialog field: User is logged out 1 – Button <Logout> 2 – Title bar with user display (logged out) INFORMATION An input of the password is not required to logout! After logging-out of the user, only the function <Login> is available Release R2.0 LEIBINGER JET3...
  • Page 186 2 – Option <Editor> 7 – Display <Coordinates> 3 – Option <Graphic-Editor> 8 – Display <Activities to carry out> 4 – Dialog box <Graphic-Editor> 9 – Button <OK> 5 – Menu bar 10 – Button <Cancel> Release R2.0 LEIBINGER JET3...
  • Page 187 Note: The function of the tools corresponds to the Windows™-functions. Figure 92 Graphic editor (Edit tools) 1 – Button <Edit> 3 – Edit tool <copy> 5 – Edit tool <delete> 2 – Edit tool <cut> 4 – Edit tool <paste> Release R2.0 LEIBINGER JET3...
  • Page 188 Saves the current loaded or new created graphic under a new name. Close Closes the graphic editor. If carried out inputs or graphic changes have been not saved yet, an accordant safety query is faded in. Release R2.0 LEIBINGER JET3...
  • Page 189 Provides the creation of a circle or an ellipse in the requested size. Generates a (horizontal) line with the total length of the selected row. Column (Gap) Generates a (vertical) line with the total length of the selected gap. Release R2.0 LEIBINGER JET3...
  • Page 190 INFORMATION You will find further information regarding the function of the several display tools also in the chapter Carry out settings of the graphic editor! Release R2.0 LEIBINGER JET3...
  • Page 191 8 – Selected memory device 3 – Window<Load Graphic> 9 – Preview of the selected graphic 4 – Selection field <Graphic list> 10 – Button <Open> 5 – Drop-down list <Search in> 11 – Button <Cancel> 6 – Display <Filename> Release R2.0 LEIBINGER JET3...
  • Page 192  The name of the selected graphic is now shown on the display <Filename> (6) and a preview of the graphic is displayed.  Press the button <Open> (10) to load the selected graphic for processing or press the button <Cancel> (11) to cancel the process. Release R2.0 LEIBINGER JET3...
  • Page 193 1 – Button <File> 6 – Display <Filename> 2 – Option <Save as> 7 – Keyboard field 3 – Window <Save graphic> 8 – Button <Enter> 4 – Selection field <Graphic list> 9 – Button <Save> Release R2.0 LEIBINGER JET3...
  • Page 194 Group 7 Table of contents Page 192 5 – Drop-down list<Search in> 10 – Button <Cancel> Release R2.0 JET3...
  • Page 195  Press the button <Enter> (8) of the keyboard field. The entered name will be taken over to the display <Filename> (6).  Press the button <Save> (9) to finish the memory process or press the button <Cancel> (10) to cancel the process. Release R2.0 LEIBINGER JET3...
  • Page 196 Note: Irrespectively of the set grid size points are always created in the grid size 1x1 and line- and circle elements in the grid size 1. INFORMATION You will find further information regarding the further display tools in the chapter Display tools! Release R2.0 LEIBINGER JET3...
  • Page 197 6 – Button <OK> 7.5.5.8 Create and process graphic elements 1. Creation of a graphic element: (Example.:A rectangle should be created) Proceeding:  Press the button <Function> (1) and afterwards on the drawing tool <Rectangle> (2). Release R2.0 LEIBINGER JET3...
  • Page 198 2. Deletion of a graphic element or graphic segment: (Example: A rectangle should be interrupted and a line should be deleted) Proceeding:  Press the button <Function> (1) and afterwards on the drawing tool <Selection> (2). Release R2.0 LEIBINGER JET3...
  • Page 199 11 – Start point (catch frame) 5 – Display <Activities to carry out> 12 – End point (catch frame) 6 – End point (catch frame) 13 – Button <Edit> 7 – Button <Edit> 14 – Edit tool <delete> Release R2.0 LEIBINGER JET3...
  • Page 200  Now click on the grid field (12) where the interruption should be finished. The catch frame is generated.  Press the button <Edit> (13) and afterwards the edit tool <Delete> (14).  The marked area will be deleted. Release R2.0 LEIBINGER JET3...
  • Page 201 13 – x-y coordinates of the last click in the drawing area 6 – Button <Accept> 14 – Button <Cancel> 7 – Status bar for current tool or 15 – Button <OK> command 8 – Selected character Release R2.0 LEIBINGER JET3...
  • Page 202 <cut> or <copy> command again.  Paste (8): In the status bar of the drawing area you will be asked to place the cursor in the upper left corner of the drawing area but this is not mandatory. Release R2.0 LEIBINGER JET3...
  • Page 203 All values are stated in dots. The maximum settings for the editor are 32 dots in height (depends on the font matrix) and 20000 dots in width. Release R2.0 LEIBINGER JET3...
  • Page 204 Example: The decimal ASCII value of the character “a” is 97 and the standard ASCII character is “a”. After editing the character it looks different and it will be printed in that new design. Nevertheless the ASCII values remain the same. Release R2.0 LEIBINGER JET3...
  • Page 205 Example: First you draw a rectangle using the rectangle tool (1 to 3). Then you select the rectangle with the selection tool (4). The selection tool creates a red frame (5). At last you use the <Delete> command to delete the selected area (6-7). Command buttons Release R2.0 LEIBINGER JET3...
  • Page 206 (4). If the edited font is selected (2) the characters in the print job will be adjusted to the new font (3). ATTENTION A edited or a new font will not be available as long as the font is not re-loaded! Edited or new font will NOT be re-loaded automatically! Release R2.0 LEIBINGER JET3...
  • Page 207 Page 205 7.5.7 Explorer The explorer administrates the data of the LEIBINGER JET3. As the explorer of the PCs, the explorer in the JET3 allows the deletion of data as well as the free saving and loading of data on different media (e.g. USB-stick, SD-card) or of the internal memory.
  • Page 208 <memory device > are displayed. Annotation: A selection window is activated by clicking on the display area of the window. The active window is marked by a turquoise border. Release R2.0 LEIBINGER JET3...
  • Page 209 5 – Tool <Select None> 2 – Tool <Copy to Device> 6 – Tool <delete> 3 – Tool <Copy to Harddisc> 7 – Tool <Clone Harddisc> 4 – Tool <Select all> 8 – Direct buttons (Icons) Release R2.0 LEIBINGER JET3...
  • Page 210 Annotation: The selection of several data is cancelled by clicking on the accordant checkbox designation. Delete Deletes all marked data in the active selection window. Clone Harddisc Dublicates all data of the LJ3 to an external data carrier. Release R2.0 LEIBINGER JET3...
  • Page 211  Click on the display area of the selection window <Harddisc> (1) to activate it. The border of the window is now displayed turquoise.  Select the job with the designation“temp.job“ (2) by clicking on the checkbox or the designation. The selection is displayed with a  in the checkbox. Release R2.0 LEIBINGER JET3...
  • Page 212 Figure 106 Touch-calibration 1 – Button <Extra> 5 – Message <Setting calculation> 2 – Option <Touch Calibration> 6 – Message <Touch calibration successfully> 3 – Calibration window 7 – Button <OK> 4 – Calibration point Release R2.0 LEIBINGER JET3...
  • Page 213  Finally press the button <OK> (7) to finish the process. 7.6 Help With the button <Help> (1) in the main menu bar you can call up the options <Info> (2) and <LoginLog> (3). Figure 107 Launch help 1 – Button <Help> 2 – Option <Info> Release R2.0 LEIBINGER JET3...
  • Page 214 3 – Direct button (Icon) 9 – Display<Operation hours/inspection> 4 – Display window <Info> 10 – Drop break off curve 5 – Display<System frequency> 11 – Button <Export> 6 – Display<Filled ink> 12 – Button <Close> Release R2.0 LEIBINGER JET3...
  • Page 215  Finally confirm the message with the button <OK> (4). Comment: If no storage medium (memory device) is connected, the Message (5) is faded in. Confirm the message with the button <OK> (6). Connect a memory device and repeat the complete process. Release R2.0 LEIBINGER JET3...
  • Page 216 Figure 109 System info (Save info file) 1 – USB-access (connection) 4 – Button <OK> 2 – Button <Export> 5 – Message <Insert storage medium> 3 – Message <Info file (Report) saved> 6 – Button <OK> Release R2.0 LEIBINGER JET3...
  • Page 217  Zoom (7): With the drop-down list you can change the zoom factor of the elements in the display area <Print image> (8) to make the process easier.  Display area <Print image> (8): In the display area the created printing data is displayed in the WYSIWYG-mode. Release R2.0 LEIBINGER JET3...
  • Page 218  On the display <Coordinates> (10) the start position (bottom left corner) of the selected printing element is dispalyed. Note: For the displayed position not the actual printing element but the position of the displayed object frame is decisive. Release R2.0 LEIBINGER JET3...
  • Page 219 Note: The function of the tools corresponds to the Windows™-functions. Figure 111 Job editor (Edit tools) 1 – Button <Edit> 4 – Edit tool <paste> 2 – Edit tool <cut> 5 – Edit tool <delete> 3 – Edit tool <copy> 6 – Direct buttons (Icons) Release R2.0 LEIBINGER JET3...
  • Page 220 This job will be the next one, which will be printed Close Editor Closes the job editor. If carried out inputs or changes have been not saved yet, an appropriate safety query is faded in. Release R2.0 LEIBINGER JET3...
  • Page 221 Group 8 Table of contents Page 219 8.2.3 Creation tools With the button <Insert> you can select tools to create printing elements (texts, graphics, counters etc.). Further more you can also directly select the several tools with the available Icons (direct buttons). Figure 113 Job editor (Creation tools) 1 –...
  • Page 222 Job editor (Formatting tool)  2 1 – Button <Format> 3 – Direct button (Icon) 2 – Formatting tool <Object> INFORMATION You will find further information regarding the procedure of object settings in the a chapter Object settings! Release R2.0 LEIBINGER JET3...
  • Page 223 2 – Option <Print Parameter> 8 – Display field 3 – Dialog box <Job settings> 9 – Numeric keypad 4 – Tab bar 10 – Button <OK> 5 – Tab caption <PrintGo Parameter> 11 – Button <Cancel> 6 – Checkboxes Release R2.0 LEIBINGER JET3...
  • Page 224  Pressing the <OK> button (11) confirms and saves all settings and changes and closes the dialog box. INFORMATION The chapter Parameter settings describes further details about the content of all tabs of the <Job Settings> dialog box. Release R2.0 LEIBINGER JET3...
  • Page 225 <Print image>) as well as the settings of the reticule size. INFORMATION You will find further information regarding the functions of several display tools in the chapter Carry out settings of the job editor! Release R2.0 LEIBINGER JET3...
  • Page 226  Press the button <Enter> (8) of the keyboard field. The entered name is taken over to the display <name> (6).  Press the button <Save> (9) to finish the saving process or press the button <Cancel> (10) to abort the process. Release R2.0 LEIBINGER JET3...
  • Page 227 2 – Option <Save Job as> 7 – Keyboard field 3 – Window <Save Job> 8 – Button <Enter> 4 – Selection field <Data file> 9 – Button <Save> 5 – Drop-down list <Search in> 10 – Button <Cancel> Release R2.0 LEIBINGER JET3...
  • Page 228 <Cancel> (5).  The job in the job editor is now loaded for printing. Attention! If a print start release has already happened for the original job, the JET3 starts immediately with the printing process. Release R2.0 LEIBINGER JET3...
  • Page 229  Press the button <OK> (10) to reload the original job.  The job editor will be closed and the original job is now available. Attention! For activated print start release the JET3 starts immediately again with the printing process. Release R2.0 LEIBINGER JET3...
  • Page 230  Press the button <No> (5) to leave the editor without saving the job.  Press the button <Yes> (6) to save the job when leaving the editor. Attention! The saving happens under the current data file name. The existing data will be overwritten! Release R2.0 LEIBINGER JET3...
  • Page 231 3 – Display fields <Position X/Y> 9 – Checkbox <Use as prompt field> 4 – Display field <Orientation> 10 – Button <OK> 5 – Checkbox <Display options> 11 – Button <Cancel> 6 – Display field <ICG-value> Release R2.0 LEIBINGER JET3...
  • Page 232 Not available for barcodes and graphics Settings Counter assignment Use as prompt field 8.4.1 Font selection With the drop-down list <Font> you can assign the requested font to the printing element. Figure 121 Object settings (Font selection) Release R2.0 LEIBINGER JET3...
  • Page 233 “Contrast”. Contrast area Leibinger Ink-Jet 1. Line: Printer 2. Line: As higher the contrast has been set, as lower is the max. printing speed! Release R2.0 LEIBINGER JET3...
  • Page 234 2 = 3 dots are placed parallel (3 strokes) ….. 7 = 8 dots are placed parallel (8 strokes) The set value is shown on the accordant display field. Figure 124 Object settings (Bold text) Display: normal bold print Release R2.0 LEIBINGER JET3...
  • Page 235 ICG=1 ICG=7 8.4.6 Orientation With the drop-down list <Orientation> (1) you can rotate the printing object by 90°/180° or 270° . Figure 126 Object settings (Orientation) Display: normal 90° 180° 270° 1 – Drop-down list <Orientation> Release R2.0 LEIBINGER JET3...
  • Page 236  Alternating display: Every second print out is displayed mirrored horizontally and vertically.  Proportional display: The printing object is displayed proportionally that means unneeded blank fields between the single characters of the printing element can be avoided. Release R2.0 LEIBINGER JET3...
  • Page 237 Settings for counter assignment If there’s no counter defined in the current print job or in case you set the wrong counter assignment settings will be ignored. Selected counter object ID of the selected counter object Objects ID Release R2.0 LEIBINGER JET3...
  • Page 238 <Meter-Go-function>). In addition the word Leibinger shall be printed together with each third printout. See Picture 1 for details. Picture 1 – Example cable print: the Leibinger logo together with each third meter printout The printout of the length specifi- cations is controlled by the PrintGo signals.
  • Page 239 2. The count will start at 1 meter and it will stop after 999 meter. 3. The current counter value is printed after each PrintGo Picture 5 – Counter settings for the signal. length specifications printout Release R2.0 LEIBINGER JET3...
  • Page 240 Liebinger text object. Make sure to set the correct ID. 2. The Leibinger logo shall be prin- ted between two length specifi- cations. Therefore the distance between the printout of the length specifications and the Picture 8 –...
  • Page 241 <Prompt field>. Prompt fields have to be named for a better handling in case you are working with more than one <Prompt field>. Declaring an object as a <Prompt field> Release R2.0 LEIBINGER JET3...
  • Page 242 All changes have to be confirmed with the OK button. Changes will be showed immediately in Dialog box of the <Prompt field> the WYSIWYG window. The same dialog box will show up when you open a job with <Prompt fields>. Release R2.0 LEIBINGER JET3...
  • Page 243 New settings made by using the <Prompt field> WYSIWYG Window and <Prompt WYSIWYG Window and <Prompt field> properties with the original field> properties with the new settings. settings. All changes can be made in one dialog box without entering the JET3 Editor! Release R2.0 LEIBINGER JET3...
  • Page 244 The set value is shown on the accordant display field. As higher the entered value, as later starts the print. Figure 130 PrintGo-delay Print delay Text (beginning) PG signal PrintGo-delay Release R2.0 LEIBINGER JET3...
  • Page 245 If the Print-Go distance has been selected too small, Print-Go errors can be caused, because a print has been not printed completely during a new print should be already started! Example of error: Print-Go distance Print-Go distance correct too small Release R2.0 LEIBINGER JET3...
  • Page 246 The set value is shown on the accordant display field. To get an endless repetition of the print outputs, you have to activate the checkbox <Endless> (2). Figure 132 PrintGo-repetitions 1 – Display field <PrintGo-Repeat> 3 – Checkbox <Endless> active 2 – Checkbox <Endless> deactive Release R2.0 LEIBINGER JET3...
  • Page 247 These settings are true <Counter Increment>. This value has while using an external PrintGo signal. to be set to with PrintGo. Please see Please see example for details. example for details. Release R2.0 LEIBINGER JET3...
  • Page 248 Picture 11 shows the JET3 editor with the counter object and the settings for the counter object in this example. The text object for the letter “m” is just a standard object without any special settings for this example. Picture 11- Settings of the counter object Release R2.0 LEIBINGER JET3...
  • Page 249 Therfore the counter always has the current meter number no matter whether there are print outs or not. So after the work on the print head the print out can be resumed with the correct meter number. Picture 12 – Example function diagram Release R2.0 LEIBINGER JET3...
  • Page 250 The set value is shown on the accordant display field. Figure 134 PrintGo-hold off distance Double releases: PG Signal(s) Filtering active PrintGo with „chatters“: Printer’s Printer’s imprint imprint Filtering active PG Signal(s) Object which should be printed Release R2.0 LEIBINGER JET3...
  • Page 251 (e.g. light barrier, product sensor etc.). This sensor is called as Print-Go source.  Extern: If this function is activated an external sensor has to be connected to the interface X5 of the LEIBINGER JET3. Pos. edge: Start Neg.
  • Page 252 PrintGo signal. The inputs for the sensor signals are located on the connector of interface X5 of the LEIBINGER JET3. Figure 136 PrintGo-Gate /Print start control Activating options: ...
  • Page 253 PrintGoGate input. For the PrintGoGate input you need a high level and not only a positive edge as for the PrintGo input. Therefore it is important that the signal from the Sensor is a signal level and not only a signal edge. Release R2.0 LEIBINGER JET3...
  • Page 254 Example: If the production speed with the set parameters is too high, stroke errors can be caused. The following error message appears on the display: Release R2.0 LEIBINGER JET3...
  • Page 255 Error 1 2. There are no encoder signals detected while the printer is ready for printing and PrintGo signals are received as well as signals from the additional sensor. Error 2 Release R2.0 LEIBINGER JET3...
  • Page 256 Group 8 Job editor Page 254 3. The printer is not ready for printing (PrintStop button activated) while PrintGo signals, signals from the additional sensor and encoder signals are received. Error 3 Figure 138 Sensor monitoring Release R2.0 LEIBINGER JET3...
  • Page 257 Figure 139 Setting of drop flighttime 8.5.2 Encoder parameter The LEIBINGER JET3 composes the printed lines of single dots and therefore it requires a signal encoder (encoder) which tranfers when the single dot lines (so called strokes) should be printed.
  • Page 258  External: If this function is activated the signal has to be generated by an external encoder (e.g. incremental encoder). The encoder has to be connected to the interface X1 of the LEIBINGER JET3. Additionally you have to define the <Encoder/Direction> (4) and the <Resolution>...
  • Page 259 The set value is shown on the accordant display field. Example: An encoder which generates 10.000 impulses/rotation with a friction wheel and which has a circumference of 200 mm is used. Calculation: Resolution= Impulses/Rotation : Circumference = 10.000: 200 = 50 (Pulses/mm) Release R2.0 LEIBINGER JET3...
  • Page 260 The stop can be managed by the speed dependent output of the JET 3. In this example the speed is set to 30 m/min. The speed is Release R2.0...
  • Page 261 Page 259 detected through the encoder signals which are also used for the positioning of the JET 3 print out. As soon as the production line reaches or exceeds the set speed the assigned output will switch to a high level.
  • Page 262 The value can set between 1 – 100%. The set value is shown on the accordant display field. As higher the entered value, as larger the distance between the single dots. Figure 142 Font parameter values (Print height) Release R2.0 LEIBINGER JET3...
  • Page 263 ATTENTION The made settings have not only an effect on single printing objects but on the complete print-band! Figure 144 normal display mirrored 180° rotated 180° + mirrored 1 – Drop-down list <Orientation> 2 –Checkbox <mirrored> Release R2.0 LEIBINGER JET3...
  • Page 264 Change to high speed mode if the required speed cannot be reached in HQ-mode.  High speed mode: This mode ensures the fastest possible print speed. The quality of the printout is not optimal but acceptable. Figure 145 Font parameter values (Print mode) Release R2.0 LEIBINGER JET3...
  • Page 265 Job editor. Example (for matrix 12x 8): Previews in the editing area of the job editor Non-printable area Selection 16 dots Selection 7 dots Inappropriate print mode Appropriate print mode Release R2.0 LEIBINGER JET3...
  • Page 266 5 – Display field <Offset-value> 2 – Option <Date Change Parameter> 6 – Arrow keys 3 – Dialog box < Date Change Parameter> 7 – Button <OK> 4 – Drop-down list <Offset-direction> 8 – Button <Cancel> Release R2.0 LEIBINGER JET3...
  • Page 267  With the two <Arrow keys> (6) you can increase or reduce the values of the marked block.  Press the button <OK> (7) to take over the settings and to close the dialog box.  Press the button <Cancel> (8) to leave the dialog box without saving the changes. Release R2.0 LEIBINGER JET3...
  • Page 268  Hint: The editor height is specified and cannot be changed.  You will find further information regarding the working with Numeric keypads in the chapter Numeric keypad!  You will find further information regarding the further display tools in the chapter Display tools! Release R2.0 LEIBINGER JET3...
  • Page 269 Editor settings) Editor size (width) Editor size (height) Grid size 1 – Button <View> 4 – Arrow keys 2 – Option <Editor Settings> 5 – Display field 3 – Window <Editor Settings> 6 – Button <OK> Release R2.0 LEIBINGER JET3...
  • Page 270 Provides the implementation of barcodes and definition of the required barcode parameters. 8.7.1.1 Bar codes: Basics about IMPORTANT Please note! The LEIBINGER JET3 does not generally carry out any check digit calculations. These have to be carried out external in advance! Code 39:speed  Alphanumerical code ...
  • Page 271 ECC200 rectangle  Same specifications as the ECC200 square but:  rectangular with sizes from 8×18 to 16×48 (even values only) GS1-ECC200 square  ECC200 code in accordance with the GS-1 standard  FNC1 application identifier implemented Release R2.0 LEIBINGER JET3...
  • Page 272 In the job editor you can create an <Bar code> object either with the <Insert> drop-down menu (1) or with the direct button (icon) for <Bar codes> (2). Both will open the dialog box for the object settings (3). Release R2.0 LEIBINGER JET3...
  • Page 273 Please see chapter Bar code settings: <Inverse> function for details about the <inverse> option (10). Please see chapter Bar code settings: Bar code format for details about the <Barcode Format> option (16). Please see chapter Bar code settings: Insert objects for the <Insert> option (17). Release R2.0 LEIBINGER JET3...
  • Page 274 22 – Plain text of the bar code content. (See chapter 8.7.1.4.3) Positioned below the bar code. 11 – Display field/input bar code 23 – Bar code (code 39) without plain <Content> text 12 – Keyboard for <Content> input Release R2.0 LEIBINGER JET3...
  • Page 275 E.g. with the basic <Style> <Fine> the bars and spaces of <Elem.1> consist of one stroke and the bars and spaces of <Elem. 4> consist of 4 strokes. Therefore <Elem. 4> has four times the width of <Elem. 1>. Each style provides different widths. Release R2.0 LEIBINGER JET3...
  • Page 276 Codes without inter character gaps are called linear codes. Linear codes are those in which characters are grouped, one next to another, in one linear direction. On these codes the <Character Space (ICG)> setting has no effects. Release R2.0 LEIBINGER JET3...
  • Page 277 <1x1> <Style>: one square of the 2-D code is printed with 1 dot (16). <2x2> <Style>: one square of the 2-D code is printed with 4 dots (17). <3x3> <Style>: one square of the 2-D code is printed with 9 dots (18) Release R2.0 LEIBINGER JET3...
  • Page 278 15 – <Style> options for 2-D codes 7 – <Character Space (ICG)> settings 16 – 1x1dot <Style> 8 – <Default Settings> button 17 – 2x2dot <Style> 9 – <Style> options for 1-D codes 18 – 3x3dot <Style> Release R2.0 LEIBINGER JET3...
  • Page 279 Pushing the <Date/Time> button (4) will insert a {t} (11) symbol at the current cursor position within the <Content> display field (2). There will also be displayed two additional tabs on the tab bar of the <Object Settings> dialog box: Release R2.0 LEIBINGER JET3...
  • Page 280 Replacements tab (9) The <Replacement> tab offers options for the replacement of certain elements of the counter object. INFORMATION For details about configuring counter objects please see chapter Counter for details. Please see chapter Replacements for details. Release R2.0 LEIBINGER JET3...
  • Page 281 Pushing the <Field Sep (GS)> button (8) will insert a {g} symbol (17) at the current cursor position within the <Content> display field (2).The function <Field Sep (GS)> is a special code used with PPN bar codes. Release R2.0 LEIBINGER JET3...
  • Page 282 15 – {e} symbol for <Extern Text> object 7 – <FNC1> button 16 – {f} symbol for <FNC1> character 8 – <Field sep (GS)> button 17 – {g} symbol for <Field sep (GS)> character 9 – <Replacements> tab Release R2.0 LEIBINGER JET3...
  • Page 283 Non-inverted barcode in the WYSIWYG Inverted barcode the WYSIWYG window window Additionally there is an <Inverse> function available on the <Global settings> tab of the <Object settings> dialog box. Therefore there are 2 <Inverse> functions with 4 possible options. Release R2.0 LEIBINGER JET3...
  • Page 284 The bar code is printed in the color of the ink used (double inverted). The plain text is printed inverted. It will have the color of the print medium used. The outline of the plain text will be printed in the color of the ink used. Release R2.0 LEIBINGER JET3...
  • Page 285 12 – Button <Julian date> 5 – Button <Calendar week> 13 – Button <Space> 6 – Button <Weekday> 14 – Arrow keys <display field> 7 – Button <F2897> code 15 – Button <OK> 8 – Checkbox <left-hand zeros> Release R2.0 LEIBINGER JET3...
  • Page 286 There is one thing to regard: it is not possible to place two fields of the same kind directly in row. In that case a special character has to be set in between the two fields. Release R2.0 LEIBINGER JET3...
  • Page 287 Displayed as “w” in the display field. The field <Weekday> shows the weekday regarding the The 19 February 2014 is a Wednesday. current date. The following abbreviations are used: Monday Friday Tuesday Saturday SAT Wednesday WED Sunday Thursday Release R2.0 LEIBINGER JET3...
  • Page 288 The regular result of the final date would be: 31. February 2013. Due to the fact that this day not exists, the printer will print: 03. March 2013. In that case 3 days are missing in February. Release R2.0 LEIBINGER JET3...
  • Page 289  The dialog box <Global Settings (Date/Time)> is faded in and it shows the first tab <Global Settings>. You can make the requested settings for the font parameters and display options on this tab. INFORMATION You will find further information in the chapter Object settings! Release R2.0 LEIBINGER JET3...
  • Page 290 16 – Button <OK> 8 – Display field <Content> 17 – Final position of the date object 9 – Settings <Expiry date offset> 18 – Position of the date object * Please see chapter “Object settings” for details. Release R2.0 LEIBINGER JET3...
  • Page 291 „Day“  „/“  „Month“  „/“  „Year 2014“ The display field <Content> (8) shows a preview of the formatting.  Select “days” from the drop-down menu of the <Expiry Date Offset> section (17). Release R2.0 LEIBINGER JET3...
  • Page 292 9 – Settings <Expiry date offset> 19 – Data entry with keypad 10 – Button </> 20 – Insertion position date object 21 – Final position of the date object * Please see chapter “Object settings” for details. Release R2.0 LEIBINGER JET3...
  • Page 293  You can select an object by clicking on it. A selected object is marked with a red frame.  Position the object with the arrow keys of the job editor or use the drag-and-drop function to move the object in its final position (21). Release R2.0 LEIBINGER JET3...
  • Page 294 <Save counter states> in the dialog box <Extra> in advance. INFORMATION will find further information also group Data entry/Programming in the chapter Save Counter States! Release R2.0 LEIBINGER JET3...
  • Page 295 14 – Selection <Counter (Loop/Stop)> 6 – Drop-down list <Count increment> 15 – Drop-down list <Counter reset> 7 – Selection <Counter direction> 16 –<Cancel> Button 8 – Checkbox <Don’t print> 17 – <OK> Button 9 – Checkbox <Global counter> Release R2.0 LEIBINGER JET3...
  • Page 296 Afterwards it is then always counted from the start value to the end value. The set value is shown on the accordant display field. Figure 156 Counter settings (Initialization value) Example: Initialization value Start value value Counter settings (Initialization value) Release R2.0 LEIBINGER JET3...
  • Page 297 Example: 0 = no repetition 1 = Every counter value is printed twice consecutively (1repetition) 2 = Every counter value is printed triply consecutively (2 repetitions) …… The set value is shown on the accordant display field. Release R2.0 LEIBINGER JET3...
  • Page 298  Reset1 on X4: The reset happens by an external supplied signal on the X4 interface. The actual input has to be assigned in the I/O Settings dialog box ( Settings – I/O Settings – Inputs) Release R2.0 LEIBINGER JET3...
  • Page 299 PG source).  with printing (text) end: The change in value of the counter happens after the print out was made.  Extern (external signal): The change in value happens by an external signal (interface X4). Release R2.0 LEIBINGER JET3...
  • Page 300 INFORMATION Please see chapter 8.4.8 Counter assignment for details. Preview Jobeditor WYSIWYG Preview Main window Counter without Counter with Dont‘ Counter without Dont‘ Dont‘ print activated print activated. print activated Not visible in the WYSIWYG Preview Release R2.0 LEIBINGER JET3...
  • Page 301 In the tab <Replacements> of the dialog box you can generate accordant replacements (numbers or letters) for the counter values to get an operating specific display or coding of the specifications. INFORMATION You will find further information regarding the carrying out of substitutions in the chapter Replacements! Release R2.0 LEIBINGER JET3...
  • Page 302 6 – Button <Add> 2 – Settings field <Shift times> 7 – Button <Remove> 3 – Settings field <Shiftcode> 8 – Button <Cancel> 4 – Display field <Shift code management> 9 – Button<OK> 5 – Management window Release R2.0 LEIBINGER JET3...
  • Page 303 INFORMATION You will find further information about the usage of the keyboard in chapter Keyboard!  Now press the button <Add> (12). The settings that have been made are transferred to the management window (13). Release R2.0 LEIBINGER JET3...
  • Page 304 5 – Setting fields <Position X/Y> 13 – Management window 6 – Tab <Shift Code> 14 – Button <Cancel> 7 – Setting field <Shift Times> 15 – Button <OK> 8 – Arrow keys 16 – <Job editor> display Release R2.0 LEIBINGER JET3...
  • Page 305  Mark the shift time to be deleted (1) in the management window (2).  Press the button <Remove> (3). The shift time is deleted. Figure 161 Print elements (Shift code remove) 1 – Marked shift time 2 – Management window 3 – Button <Remove> Release R2.0 LEIBINGER JET3...
  • Page 306 Suitable bar code scanners are optionally available. For this option a bar code scanner with serial interface is required! A bar code scanner with a USB interface (HID device) cannot be used in combination with the <Extern Text for serial interface>. Release R2.0 LEIBINGER JET3...
  • Page 307 Interface for Shoot & Print using a bar code scanner with serial interface Available serial interfaces for using theJET3 script language Regarding the JET3 script language and the possibilities of Shoot & Print detailled documentation is available separately. Release R2.0 LEIBINGER JET3...
  • Page 308 The tab shows the current settings (20). You will have to make sure that the IP addresses of the printer and of the device used for the connection (e.g. Notebook) are within the same logical address space respective within the same network. Release R2.0 LEIBINGER JET3...
  • Page 309 17 – Display field for the current <Port> number 8 – Selection <Parity> 18 – Menu item <Basic settings> 9 – Button <Cancel> 19 – Tab <IP-Adress> 10 – Button <OK> 20 – IP address settings Release R2.0 LEIBINGER JET3...
  • Page 310 <Print Stop> button switches on. Additionally a message box is displayed: You will have to confirm the error message and restart the print-out again by pressing the green <Print Start> button. Release R2.0 LEIBINGER JET3...
  • Page 311 <Wildcards> the <Character offset> defines the length of the input buffer. You can set the character offset either with the arrow keys of the display field (20) or with a numeric keypad (21) displayed when placing the cursor in the display field. Release R2.0 LEIBINGER JET3...
  • Page 312 Display of the received data in the print preview of the main window: Result: Due to the set offset the first 3 characters of the received character string will not be used. Due to the wildcards only the first 4 characters of the remaining character string are used. Release R2.0 LEIBINGER JET3...
  • Page 313 Group 8 Table of contents Page 311 Figure 163 Extern Text fixed length – Object settings 1 – Menu item <Extern Text> 12 – Offset indicator/setting 2 – Direct button <Extern Text> 13 – Button <OK> 3 – Dialog box <Object settings> 14 –...
  • Page 314 <Extern Text: fixed length> object that have the largest sum from wildcards and offset. If you like to use more than one <Extern Text: fixed length> object in a print job it is mandatory that the transferred string is always of the same length. Release R2.0 LEIBINGER JET3...
  • Page 315 The following tables show the data transmission, the buffer content and the print- out. It also shows how the settings for the wildcards and the offset affect the displayed characters and therefor the print-out. Release R2.0 LEIBINGER JET3...
  • Page 316 After the input buffer was deleted it has to be filled up again completely with data. Only then the data will be transferred to the display buffer in order to be printed. Deleting the input buffer Release R2.0 LEIBINGER JET3...
  • Page 317 Group 8 Table of contents Page 315 Tables for the example Buffer position Shifting Data direction Display buffer Input buffer Display buffer Input buffer Display buffer Input buffer Display buffer Input buffer Display buffer Input buffer Display buffer Input buffer Display buffer Input buffer Object 1 param.
  • Page 318 Group 8 Table of contents Page 316 8.7.5.2.1 Extern Text: variable length – Interface settings The interface settings for an extern text of variable length are the same as for the extern text with fixed length. INFORMATION Please see chapter Extern Text: fixed length – Interface settings for details.
  • Page 319 <Print Stop> button switches on. Additionally a message box is displayed: You will have to confirm the error message and restart the print-out again by pressing the green <Print Start> button. Release R2.0 LEIBINGER JET3...
  • Page 320 In that case the input buffer is filled with the first received characters up to the number defined by the size of the input buffer. Release R2.0 LEIBINGER JET3...
  • Page 321 Due to the set <Offset> the first 3 characters of the received data are not used. Due to the <Wildcards> only the first 9 characters of the remaining data are used. Due to the <End symbol> B only all characters up to the B are used. Release R2.0 LEIBINGER JET3...
  • Page 322 11 – Checkbox <Double Prints> 24 – Offset setting with arrow keys 12 – Offset indicator/setting 25 – Offset setting with numeric keypad 13 – Dec. ASCII val. <Start symbol> 26 – Extern Text object in the job editor Release R2.0 LEIBINGER JET3...
  • Page 323 <End symbol> shall be the same for all three objects. The character string xxxGabc123456Sxxx shall be transmitted. The settings for each <Extern Text: variable length> object looks as follows: Object 1: Wildcards: XXXXXXX 7 wildcards Offset: 2 offset Sum of wildcards and offset: Start symbol: End symbol: Release R2.0 LEIBINGER JET3...
  • Page 324 The following tables show the data transmission, the buffer contents and the print- outs. They also show how the settings for the <wildcards> and the <offset> affect the displayed characters and therefor the print-out. Release R2.0 LEIBINGER JET3...
  • Page 325 After the input buffer was deleted it has to be filled up again completely with data. Only then the data will be transferred to the display buffer in order to be printed. Deleting the input buffer Release R2.0 LEIBINGER JET3...
  • Page 326 Group 8 Table of contents Page 324 Tables for the example <Start symbol> <End symbol> Used data x x x G a b c 1 2 3 4 5 6 S x x x Received character string Discarded Discarded characters characters Description Input buffer/Size:...
  • Page 327 Group 8 Table of contents Page 325 8.7.5.3 Extern Text Mailing 8.7.5.3.1 Extern Text Mailing – Creating a data file See figure 165 To create a data file for the <Mailing> function the JET3_Mailing-File-Converter software application is needed. This software application standardizes *.txt formatted files and converts them into *.ljd formatted data files for the JET3 printer.
  • Page 328 13 – <Close> button 6 – Tabulator separators 14 – Database options 7 – JET3 Mailing file converter 15 – LJ3 folder in root directory 8 – Option <Open> file open dialog 16 – Saved *.ljd file Release R2.0 LEIBINGER JET3...
  • Page 329 10 – Number of last printed data set 4 – Drop-down menu file source 11 – <OK> button 5 – File list 12 – <Cancel> button 6 – <Cancel> button 13 – Checkbox <Activate database> 7 – <Select> button Release R2.0 LEIBINGER JET3...
  • Page 330 The current content of the specified data field will be printed. You can enter the parameter either with the arrow keys (8) or the numeric keypad (9) which is displayed when you click in the display field. Release R2.0 LEIBINGER JET3...
  • Page 331 9 – Arrow keys <Field number> 4 – Display field <Displayed Character> 10 – Number keypad <Field number> 5 – Keyboard <Displayed Character> 11 –<Cancel> button 6 – Drop down list <Typ> 12 – <OK> button Release R2.0 LEIBINGER JET3...
  • Page 332 (12). The message has to confirmed and the printer is set to <Print Stop> (9). For a new printing sequence you will have to press the green <Print Start> (2) button again and specify the data sets to be printed. Release R2.0 LEIBINGER JET3...
  • Page 333 10 – Preview of the used data fields 5 – Number of last data set 11 – Activated <Print stop> button 6 – Number of last printed data set 12 – Message box <Last database record printed> Release R2.0 LEIBINGER JET3...
  • Page 334 Job editor Page 332 8.8 Replacements The <Replacements> function LEIBINGER JET3 offers the possibility to exchange date- and time specifications as well as counters by replacements (figures, letters or designations). Thereby you can get an application-specific display or coding of the information.
  • Page 335 Job editor (tab replacements) 1 – Drop-down list <Type> 5 – Original setting 2 – Display fields <Replacement> 6 – Button <Default> 3 – Buttons <Scroll> 7 – Button <Cancel> 4 – Available types 8 – Button <OK> Release R2.0 LEIBINGER JET3...
  • Page 336 <Cancel> button (15) to leave the dialog box without saving.  All changes are displayed in the editing window of the <Job editor> (17). INFORMATION You will find further information about the usage of the keyboard in chapter Keyboard! Release R2.0 LEIBINGER JET3...
  • Page 337 14 – Use scroll buttons 6 – Drop down list <Type> 15 – Button <Cancel> 7 – List item <Months> 16 – Button <OK> 8 – Setting fields <Replacement> 17 – Changed date object 9 – Original element designations Release R2.0 LEIBINGER JET3...
  • Page 338 <Cancel> button (15) to leave the dialog box without saving.  All changes are displayed in the editing window of the <Job editor> (17). INFORMATION You will find further information about the usage of the keyboard in chapter Keyboard! Release R2.0 LEIBINGER JET3...
  • Page 339 14 – Use scroll buttons 6 – Drop down list <Type> 15 – Button <Cancel> 7 – List item <Figures> 16 – Button <OK> 8 – Setting fields <Replacement> 17 – Changed counter object 9 – Original element designations Release R2.0 LEIBINGER JET3...
  • Page 340  Protective equipment is necessary! Read the safety data sheets and the personal protective equipment rules and regulations! 9.2 Display of device messages The LEIBINGER JET3 generates two kinds of device messages. The warning messages and the error messages. Warning messages: Shows a critical device condition which requires an intervention of the operating staff in the foreseeable future.
  • Page 341 Wrong frequency has been Exchange oscillator set. Oscillator is defect. 5020 HV-current too high. Dirt at the deflection plates. Clean deflection plates Please check deflection Dampness at the deflection Dry deflection plates plates for dirt or damp- plates. ness. Release R2.0 LEIBINGER JET3...
  • Page 342 5051 Print-Go error During print next Reduce font width. PrintGo-signal been Check signal encoder already received. (sensor). Check signal encoder for multi-identification during a print. Enlarge product distance. Release R2.0 LEIBINGER JET3...
  • Page 343 – also during the production. The reservoir tanks and the sealing cap are color-coded and labelled to avoid any mistakes in filling. Additionally the sealing caps are marked with the ink-no. or solvent-no. which are admissible for the device. Release R2.0 LEIBINGER JET3...
  • Page 344 Group 10 Equipping/Maintenance Page 342 For correct handling the LEIBINGER re-filling system allows an odor- and splash free refilling of the consumables. ATTENTION The reservoir tanks should be not overfilled, that means a re-filling should be only carried out if a certain message has been generated by...
  • Page 345 Marking of the admissible ink (Example) solvent (Example) 1 – Re-filling unit 4 – Reservoir tank „Solvent“ 2 – Cap (cover flap) 5 – Re-filling bottle „Solvent “ 3 – Reservoir tank „Ink“ 6 – Seal of re-filling bottle Release R2.0 LEIBINGER JET3...
  • Page 346 Dangerous voltage exists in the print head!  After opening the head cover and turning on the „safety contact bypass“ on the head, arbitrarly dangerous voltage occurs.  Only authorized staff or Leibinger service technicians can work under voltage! WARNING Risk of fire and injury! ...
  • Page 347 If necessary the components must be cleaned as described in the chapter Cleaning. SERVICE WORK This work must only be carried out by trained personnel or by Leibinger service technicians! 10.2.3 Anual servicing work The manufacturer recommends a regular servicing interval of 6–12 months.
  • Page 348 The instructions of the battery manufacturer must be observed when disposing of the battery! REPLACEMENT OF BATTERY This work must only be carried out by trained personnel or by Leibinger service technicians! The battery is situated in the electronics housing on the controller board. If necessary the battery must be replaced.
  • Page 349 1 – Battery, lithium, 3.2 VDC (54-003 032 KA) 2 – Safety indication 10.2.4.2 Pressure regulator valve ( ext. print head ventilation (opt. equip.)) Resulting condensate must be emptied at regular intervals and the cartridge cleaned. Release R2.0 LEIBINGER JET3...
  • Page 350 Oil must not get into the gutter (back absorption)! Solvent dropping down must be collected using a solvent resistant metal vessel and disposed of properly. SERVICE WORK This work must only be carried out by trained personnel or by Leibinger service technicians! Release R2.0...
  • Page 351 Service tray Explosion Leibinger Ground cable hazard Cleaning station Connect print head with service tray Electrostatic- sens. device Cleaning the print head Fire hazard Ground cable Connect print head Explosion with service tray hazard Electrostatic- sens. device Release R2.0 LEIBINGER JET3...
  • Page 352 Cleaning. 11.2 Dismantling/Disposal The LEIBINGER JET3 has been developed and built with materials that ensure problem- free dismantling and disposal. When dismantling, the information in the chapter Taking out of operation as well as the respective country specific disposal regulations (e.g. for inks and solvents) must be taken into consideration Release R2.0...
  • Page 353 Group 12 Appendix Page 351 12. Appendix 12.1 Circuit diagrams of the interfaces Interface X1 (Encoder) Interface X5 (PrintGo) Release R2.0 LEIBINGER JET3...
  • Page 354 Group 12 Appendix Page 352 Interface X2 (RS232 – Serial Interface) Internal existing stud (between Pin 4 and Pin 6) Interface X4 (Inputs) Release R2.0 LEIBINGER JET3...
  • Page 355 Group 12 Appendix Page 353 Interface X3 (Outputs) Release R2.0 LEIBINGER JET3...
  • Page 356 Lamps or Resistors: Lamps or other resistor loads can be directly connected to the output, but the sum of the output loads should not be higher than 700 mA (in sum of all outputs together). Release R2.0 LEIBINGER JET3...
  • Page 357 12.2.2.1 Increment Counter Signal (PIN 2) Mechanical switch or relay contacts are improper for the counter input because bounce processes at the switching contacts can cause faulty countings. 12.2.3.2 Reset Counter Signal (Example with pushbutton) with external supply with internal supply Release R2.0 LEIBINGER JET3...
  • Page 358 Appendix Page 356 12.2.2.3 Jobselect Input (Example with relay contacts) With internal supply With external supply Note: Only Jobselect 0 and 1 are displayed. The same connection-schema is also possible for Jobselect 2 up to 9. Release R2.0 LEIBINGER JET3...
  • Page 359 12.2.4.5 ON Input (Example with pushbotton) Note: A switching option which works with the internal 24V supply (Pin 14) is not possible because it is not available at the plug in the OFF-status of the printer. Release R2.0 LEIBINGER JET3...
  • Page 360 Just with this two shifted signals a so-called „direction detection“ can be realized. Due to the analysis of the phase position of signal „A“ and the phase position of signal “B” the electronic can detect if the encoder turns forward or backwards. Release R2.0 LEIBINGER JET3...
  • Page 361 Generally the resolution should have at least 10 pulses/mm to achieve a good precision and fine adjustment of all print parameters! Higher resolutions as 50 impulses/mm will not bring any advantages or a higher accurate precision of the printer! Release R2.0 LEIBINGER JET3...
  • Page 362 Group 12 Table of contents Page 360 Interfaces: The output signals (interfaces) of encoders are offered in different standards: Output Signals Technologie 24 Volt  two output signal => „A“ and „B“  isn‘t qualified for longer cable distances (maximum 10m) ...
  • Page 363 Therefore we strictly recommend to shut-down the printer and disconnect it from the mains, before plug and unplug any connectors. Release R2.0 LEIBINGER JET3...
  • Page 364 Group 12 Appendix Page 362 12.4 Technical drawings 12.4.1 Hydraulic diagram LJ3 Release R2.0 LEIBINGER JET3...
  • Page 365 Group 12 Appendix Page 363 12.4.2 Print head SK 4 Release R2.0 LEIBINGER JET3...
  • Page 366 Group 12 Appendix Page 364 12.4.3 Cabinet LJ3 Release R2.0 LEIBINGER JET3...
  • Page 367 ......194 bounce time delay ......130 creation of character ....... 63 button creation of job ........ 92 Off ..........70 creation tools ....... 218 printstart ........71 current consumption ....... 33 printstop ........71 Release R2.0 LEIBINGER JET3...
  • Page 368 Group 12 Table of contents Page 366 Eexplorer layout ........205 danger warnings ......17 electrostatics ......... 40 dangers ......... 16 emergency off ......151 data entry ........90 encoder ........358 data logging ......... 166 direction of rotation ....358 data storing ........
  • Page 369 Group 12 Table of contents Page 367 load graphic ......189 organization tools ....... 186 factory settings ......132 rreate graphic ......194 fastening posibilities ......37 save graphic ......191 filling routine ........49 select ........184 fire fighting ........30 settings ........
  • Page 370 Group 12 Table of contents Page 368 intended use ........18 edit tools ........216 interfaces encoder parameter ..... 254 Ethernet ........53 encoder resolution ...... 256 general ......... 33, 53 encoder source ......255 USB ........... 60 extern text ........ 303 X1 (encoder) ......
  • Page 371 Group 12 Table of contents Page 369 font ......... 229 ICG-value ........232 key code entry ......136 orientation ........ 232 keyboard ........73 position ........231 keyboard layout ......122 open/close nozzle......69 operating elements ......66 operating procedure language ........
  • Page 372 Group 12 Table of contents Page 370 general ........140 protective equipment ....... 20 lost password ......144 publisher ........11 user level ........142 putting into service ......36 personnel ........20 piezo test ........155 place of installation ......21 refilling procedure ......
  • Page 373 Group 12 Table of contents Page 371 serviceinterval ......169 save ......... 212 special functions ......162 view......... 211 service interval ......169 settings ........120 auto. clock change ..... 128 tabs ..........83 basic settings ......121 taking out of operation ....350 bounce time ......

  • Page 374: Table Of Contents

    Figure 29 – Menu layout 1 ................. 84 Figure 30 – Menu layout 2 ................. 85 Figure 31 – Reset-switch (Hardware Reset) ............86 Figure 32 – Assembly of the external print head ventilation ........89 Figure 33 – Menu Job(administration) ..............91 Release R2.0 LEIBINGER JET3...
  • Page 375 Group 12 Table of contents Page 373 Figure 34 – Create a new job ................92 Figure 35 – Open job to edit................94 Figure 36 – Edit current job ................95 Figure 37 – Load Job to print ................96 Figure 38 –...
  • Page 376 Group 12 Table of contents Page 374 Figure 70 – Hydraulic-/printhead test menu ............152 Figure 71 – Tab printhead ................153 Figure 72 – Jet adjustment (Step 1) ..............156 Figure 73 – Jet adjustment (Step 2) ..............159 Figure 74 –...
  • Page 377 Group 12 Table of contents Page 375 Figure 106 – Touch-calibration ................. 210 Figure 107 – Launch help ................211 Figure 108 – System info window ..............212 Figure 109 – System info (Save info file) ............214 Figure 110 – Job editor (Structure) ..............216 Figure 111 –...
  • Page 378 Group 12 Table of contents Page 376 Figure 142 – Font parameter values (Print height) ..........260 Figure 143 – Font parameter values (Font width) ..........261 Figure 144 – Font parameter values (Orientation) ..........261 Figure 145 – Font parameter values (Print mode) ..........262 Figure 146 –...

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