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Major TDR16000 Operator's Manual & Parts List

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16000TDR
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Summary of Contents for Major TDR16000

  • Page 1 Operators Manual & Parts List TRIDECK 16000TDR 20000TDR...
  • Page 2 Major reserves the right to modify the machinery and the technical data contained within the manual without prior notice. Further to this, Major assumes no liability for any damages which may result from the use of the information contained within this manual.

  • Page 3: Table Of Contents

    Machine storage PTO Shaft Maintenance Transmission Bolts Roller (if applicable) Replacement of wear parts Clearing out a blockage Wing shafts alignment (if applicable) Troubleshooting Lubrication schedule Wheel Nuts Belt Adjustment Belt Removal & Fitting Taper Bush Installation Taper Bush Removal www.major-equipment.com...
  • Page 4 Spare Parts TDR Spare Parts Axles Hose Assemblies Blades PTO Shafts Gearboxes www.major-equipment.com...

  • Page 5: Thank You

    (see “Product Specifications” section of this booklet) and driven by an adequate drive-line of the tractor PTO. All other use is strictly prohibited. Major will not be held responsible for any loss or damage caused due to a misuse of the machine.

  • Page 6: Tractor Requirements

    Any exposed, rotating machine component is a potential wrap point. Injuries usually occur when loose clothing or long hair catch on and wrap around rotating parts such as PTO shafts or Drive shafts on the machine. Ensure all guarding is present. www.major-equipment.com...

  • Page 7: Operating Safely

    Operating Safely This MAJOR machine is designed to operate at a PTO rate which is stated in the Product Specifications part of this booklet. Ensure tractor PTO output is set at a correct RPM rate. This MAJOR machine must only be used for purposes outlined in the Intended Use section of this booklet.

  • Page 8: Workstation

    • Trim and chamfer the two cut ends of the PTO and clean off all swarf and shavings. • Grease the two profiles and join the two halves of the PTO together. • Mount the PTO shaft and check that its length is correct as before. www.major-equipment.com...

  • Page 9: Driving Safely On Public Roads

    4. It is mandatory to read all the safety requirements and the operator’s manual of the machine. 5. If you are not sure how to use the machine, please contact the manufacturer or the dealer. www.major-equipment.com...

  • Page 10: Inspections Before Use

    Always ensure the pins lock the PTO shaft yoke ends onto the spline shafts on both the tractor and the implement. An unlocked shaft could slip out of position, causing notable mechanical damage and serious injury to both operator and bystanders. www.major-equipment.com...

  • Page 11: Product Identification

    Machine Serial Numbers If you need to contact MAJOR or your MAJOR dealer for information on servicing or spare parts, always provide the product model and serial numbers. Model and Serial number can be found on the Serial Plate located on the machine.

  • Page 12: Eec Certificate Of Conformity For Machines

    EN ISO 13857 - Safety of machinery: Safety distances to prevent hazard zones being reached by upper and lower limbs. I hereby certify on behalf of Major Equipment Int. Ltd., that this machine when properly installed and operated correctly, complies with all the essential Health & Safety requirements of all legislation referred to above.

  • Page 13: Machine Safety Labels

    O NOT CUT PTO SHAFT - EXTEND DRAWBAR WELDED MM X 130MM LONG MACHINED PAINTED GRAS-130 PLATED Material Revision Drawing No. Scale Date Drawn by Title Sheet L MATRIX YELLOW STICK 57x130 Gras-130 15/02/2008 DO NOT CUT PTO SHAFT 1 / 1 www.major-equipment.com ....

  • Page 14: Key To Main Parts

    Gearbox PTO cover PTO shaft Rear roller Strap Roller height adjuster rod Roller height indicator Top Link Blade Front roller Scraper bar Wheel Lighting kit Hydraulic Ram Wing Parking Jack Hitch Hitch adjustment Drawbar height adjustment Wing pivot Wing arm www.major-equipment.com...

  • Page 15: Blade Rotation

    Blade Rotation Blade rotation viewed from underside Forward TDR16000 Forward TDR20000 www.major-equipment.com...

  • Page 16: Blade System

    THE INFORMATION CONTAINED IN THIS DRAWING IS THE PROPERTY Drive-line gearboxes MAJOR OF MAJOR EQUIPMENT INTL. LTD. Vendor: ANY REPRODUCTION IN PART OR A WHOLE WITHOUT THE WRITTEN www.major-equipment.com PERMISSION OF MAJOR EQUIPMENT INTL. LTD. IS PROHIBITED. Quantity Date Stock Code: Rev. Drawing No. Scale...

  • Page 17: Operating The Machine

    6. Fit the PTO shaft & secure the PTO cover chains. 7. Raise the parking jack. 8. Adjust drawbar instead of cutting PTO shaft. 9. Fold the PTO stand down Circlip Hitch Adjustable drawbar Drawbar lateral adjustment Parking jack Drawbar height adjustment PTO stand www.major-equipment.com...

  • Page 18: Transport Position

    3. During the transport and any time the machine shall be raised, the raising device shall be adjusted to assure that the machine is at least 250mm over the ground. Transport Speed should not exceed 30 km/h. Transport Position Mowing Position www.major-equipment.com...

  • Page 19: Operating The Machine/Mowing

    10. Tighten both the Top Link Tap ‘B’ & Lower Link Arm tap ‘A’ to lock the rear deck when raised for transport. NOTE: This machine is factory set to operate with ‘open centre’ hydraulic systems. When connecting to tractors with ‘closed centre’ hydraulics, the Pilot valve spool knob ‘C’ must be closed (screwed ‘in’). www.major-equipment.com...

  • Page 20: Warnings

    Adjust the roller adjuster (A) to obtain the desired cutting height. • Tightly close the lock nut (B) again to keep the rollers in this position. • Roller height can be seen on the Height Indicator (C) NOTE: IT IS IMPORTANT TO HAVE ROLLERS LEVEL AFTER ADJUSTMENT www.major-equipment.com...
  • Page 21 By keeping this key pressed the rear deck top link blocks. By releasing this key, the rear deck top link unblocks. RDTL TRANSPORT By keeping this key pressed the rear deck goes up/down. By releasing the key, the rear deck stops moving. Remote Control Base 12V charging unit Plug Charge connectors Batteries www.major-equipment.com...

  • Page 22: Manual Override

    IMPORTANT: The check will not work in this position & this should be used for maintenance purposes only. Manual override should not be used when operating the machine normally. 6 Button shown will make the wing go down. Button on the opposite side will raise the wing. www.major-equipment.com...

  • Page 23: Maintenance

    Maintenance 240920 In order to keep your Major machine in a good working order it is necessary to conduct maintenance on a regular basis. Only competent and skilled persons who have fully read and understood this operator’s manual are allowed to carry out maintenance on this machine.

  • Page 24: Transmission Bolts

    Blades, blade backs, blade bushing, blade bolts and nuts must be checked on a regular basis for wear and defection. MAJOR recommends to visually check the blade assemblies every 40 hours of operation. This interval may change depending on the operational conditions.

  • Page 25: Troubleshooting

    Check PTO rate & adjust as necessary Noisy machine Rotors bent / broken Replace bent or missing blades Check PTO shafts are aligned correctly Bent PTO shaft Check output shaft on gearboxs are not bent Check driveline between gearboxes is aligned. www.major-equipment.com...
  • Page 26 Replace seal or use a sealant on outside diameter Gearbox leaking Oil seal not sealing in the housing of seal Oil level too high Drain oil to proper level Hole in gearbox Replace the gearbox Gasket damaged Replace gasket Bolts loose Tighten bolts www.major-equipment.com...

  • Page 27: Lubrication Schedule

    ● Axle ● Rear deck lift hydraulic rams ● Check oil levels in the gearboxes 11/13 ● Replace oil in gearboxes 11/13 Wheel Nuts Wheel nuts should be torqued to 240Nm. Do not overtighten nuts as damage can occur. www.major-equipment.com...

  • Page 28: Belt Adjustment

    Slide split shaft forward to remove belts & add new ones • Replace Shaft & tighten coupling bolts • Tighten bolts on Bearing • Tighten Grub Screw on front & rear bearings • Tension Belt • Tighten Idler Rollers • Replace Top Cover Belt tensioner Idler Bolt www.major-equipment.com...

  • Page 29: Taper Bush Installation

    IMPORTANT There must be a top clearance between the key and the keyway in the bush, If the top of the Key interferes with the taper bush then the bush will not tighten correctly & will loosen again over a short period of time. www.major-equipment.com...
  • Page 30 DIA 1 1/4” BUSHx1” TDA-APP AXLE PIVOT PIN 3/4” FINE NYLOC NUT TDC-LIT4 LIGHT BRKT 34x4FBZP 3/4”x4” FINE BOLT TDC-LIT4H LIGHT BRACKET DIA 1” FLAT WASHER T501060ENC12RW6 FIXED SLIP CLUTCH 1200 Nm FWM24 M24 FLAT WASHER G3924_B TOP LINK RAM www.major-equipment.com...
  • Page 31 DIA 15-17mm INSERT GM84-55L 8400 DRIVE TUBE (LONG) LF205H 6 SPLINE “L” BOX RATIO 1.92 GM84-ROL 8400 ROLLER LF205TH 6 SPLINE “T” BOX RATIO 1.92 GM84/COV GEARBOX COVER 5/8F 5/8” FINE NYLOC NUT 1/2” FINE NYLOC NUT 58x2FBZP 5/8”x2” FINE BOLT www.major-equipment.com...
  • Page 32 M8x12SK M8x12mm SOCKET HEAD 12.9 RM-04NUT NUT-WASHER WELDMENT RM-04REH ROLLER END HOUSING RM-04REP ROLLER END PLATE RM-04RES ROLLER END SHAFT RM-RSN3 SHAFT COLLAR DIA 35 S1500 SPLIT PIN 1/8"x1 1/2" S851 GREASE NIPPLE M8x1.25 STR SWM12 M12 SPRING WASHER www.major-equipment.com...
  • Page 33 TDR16000 Wing TDW-ROL 16ft TDR ROLLER Item Part No Description 725-SBL 725 SWING BLADE (Anti_Clk) TDW-SB16 16ft SCRAPER 725-SBR 725 SWING BLADE (Clk) 1/2” FINE NYLOC NUT 84RM-RDT DEFLECTOR TUBE 12F-THRA THREADED HEIGHT ADJUSTER 9GTD DRIVE TUBE (302mm) 12GMRA2L HEIGHT ADJUSTER (LH)
  • Page 34 TDR16000 Wing 205871 6 SPLINE “L” BOX RATIO 1.47 S849 GREASE NIPPLE M6 STR 205873 6 SPLINE “T” BOX RATIO 1.47 SW58 5/8” SPRING WASHER 5/8” FINE NYLOC NUT 12T-BBS BLADE BACK SPACER 58x214FBZP 5/8”x2 1/4” FINE BOLT 8SM9-3 BLADE BACK SPACER 8-6-7-00161 3/8”...
  • Page 35 190592 PTO HAT TDW-20RL 20ft TDR ROLLER 190660-1 GUARD (COVER 660/BASE 661) TDW-FAB2 20ft WING (RH) 205873 6 SPLINE “T” BOX RATIO 1.47 TDW-GARD2 20ft WING GUARD 5/8” FINE NYLOC NUT TDW-SB20 20ft SCRAPER 58x214FBZP 5/8”x2 1/4” FINE BOLT www.major-equipment.com...
  • Page 36 ROLLER ADJUSTER CAP NUT 12x3FSKS 1/2”x3” SOCKET HEAD 12.9 RMORA-1 HEIGHT ADJUSTER (RH) RMORA-2 HEIGHT ADJUSTER (LH) S849 GREASE NIPPLE M6 STR Axles TDR16000 Axle Item Part No Description TD-MGD1 MUDGUARD MOUNT TD-MGD3 MUDGUARD TIE TDA-1601 16ft AXLE TDA-MGRD WHEEL MUDGUARD...
  • Page 37 23 M8x16SZP M8x16 SET BOLT 32 TDKP-31 WAIST KNOB 24 NT20A PTO GUARD (RND) 33 TDP-GA1A PIVOT PIN (250) 25 S15010 CAT 0 PIN DIA 16x54mm 26 S2061258076 SELECT “T” BOX RATIO 2.58 27 S37 LINCH PIN DIA 6 www.major-equipment.com...
  • Page 38 DRIVE SHAFT (MALE) TDA-SD7 DRIVE SHAFT (FEMALE) 1/2” FINE NYLOC NUT 12x2FBZP 1/2”x2” FINE BOLT 18x11x70 18x11 PARALLEL KEY 2517-60 2517 60mm BORE D281215 DISC SPRING 28x12x1.5 M12 NYLOC NUT M12x60BZP M12x60 BOLT SPB-200C SPB 200 TRIPLEX PULLEY TDR Bogey Assembly www.major-equipment.com...
  • Page 39 3/4”x7” FINE BOLT S300-A CAT 1-1 TOP LINK 8SM14 DIA 1 1/4” BUSHx1 3/4” S849 GREASE NIPPLE M6 STR AGC2 DIA 50 EXT HEAVY CIRCLIP 12T-BBS BLADE BACK SPACER M12 NYLOC NUT TDD-TEB TOE EYE BUSH M12x30SZP M12x30 SET BOLT www.major-equipment.com...
  • Page 40 1/4”x1220mm Str to Block 90 20 TDR-HOSE-F 1/4”x430mm Str to Block 90 21 TDR-RETURN 1/2”x2800mm Str to Str 22 TDR-SUPPLY 3/8”x2800mm Str to Str 23 VUR03C 1/2” CHECK VALVE Rear Deck (right) ‘out’ 1/4” Tee fixed on bogey Rear Deck (left) ‘out’ www.major-equipment.com...
  • Page 41 3/8” M/F CONNECTOR EMM38 3/8” M/M CONNECTOR EMM3814 3/8-1/4” M/M CONNECTOR SDC08-2-DG3B-38 Part No. SVP08NC-R001 TDR Spring Knob (option) Item Part No Description DU2012 LIGHT SPRING (SHORT) S2061258076 SELECT “T” BOX RATIO 2.58 TDKP-21 SPRING SEAT TDKP-22A SPRING PLUNGER www.major-equipment.com...
  • Page 42 MULCHING BLADE SYSTEM Twin cut blades Swinging lower blade Standard system on: TDR Models Optional system on: TDR Models FIXED BLADE SYSTEM Optional system on: TDR Models BLADE ROTATIONS TDR16000 Blade Systems FRONT 725-SBR 725-SBL 725-SBR 725-SBL 640-SBR 725-SBL 725-SBR...
  • Page 43 SWINGING BLADE SYSTEMS - Standard system on TDR Models 640-SBL - 640 Swing Blade (Anti Clockwise)  MACHINE  TDR16000 TDR20000     Item Part No Description 1/2F 1/2” Nyloc Nut  12x2FBZP 1/2”x2” FINE BOLT 84RM-SB01 SWING BLADE (Anti-Clk) ...
  • Page 44 725-SBL - 725 Swing Blade (Anti Clockwise) MACHINE TDR16000 TDR20000 Item Part No Description 1/2F 1/2” Nyloc Nut 12x2FBZP 1/2”x2” FINE BOLT 84RM-SB01 SWING BLADE (A Clk) 84RM-SBB2 BLADE BACK (370 CTR) DF-BMP BLADE MOUNT FWM16 M16 FLAT WASHER M16 NYLOC NUT...
  • Page 45 Swing Blade (Anti Clock) 84RM-SB02 Swing Blade (Clock) 84RM-SBB Blade Back (285 ctr) 84RM-SBB2 Blade Back (370 ctr) 84RM-SBOL Overlap Blade DF-BMP Mounting Plate FWM16 Washer Nyloc Nut M16X60BZP M16 X 60 Bolts Plated 12T-BBS Spacer 84RM-SBOB Overlap Bush www.major-equipment.com...
  • Page 46            725 Fixed Blade (Anti Clockwise)    MACHINE TDR16000 2 OFF TDR20000 3 OFF           Item Part No Description ...
  • Page 47 V60 SHAFT WIDE ANGLE / SLIP CLUTCH 16000 / 20000 TDR WING T500350F132132 T50 SHAFT STANDARD TDR20000 REAR DECK T501060ENC12RW6 T50 SHAFT SLIP CLUTCH 6000/6300/8000/8400/TDR16000 REAR DECK T500810ENC12RW6 T50 SHAFT SLIP CLUTCH Gearboxes Machine Gearbox 6000,8000,12000, 12000GR3PTL, TDR16000 LF205 6300, 8400 LF205H 18000, TDR’s,...
  • Page 48 S2061258076 Gearbox www.major-equipment.com...
  • Page 49 To register your machine for warranty, please go to the SALES & SUPPORT section of our website www.major-equipment.com and enter your details.
  • Page 50 Major Equipment Intl Ltd Ballyhaunis, Co Mayo Ireland Tel: +353 (0) 9496 30572 United Kingdom Major Equipment Ltd Major Ind. Estate, Heysham, Lancs, LA3 3JJ, UK Tel: +44 (0) 1524 850501 Netherlands & Germany Major Equipment Intl Ltd Postbus 29, NL-7700 AA...

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Tdr20000

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